Tag Archives: gearbox marine

China supplier Marine Clutch Gear Industrial Gearbox with Hot selling

Product Description

Gearbox and gear

The Gear Transmission Division covers an area of more than 80,000 square meters. It has more than 350 sets of various equipment, including machining centers, turning centers, CNC lathes, precision grinding machines (CNC), CNC profile grinding machines, gear testing machines, three-coordinate testing machines, gearbox comprehensive performance test benches, well carburising furnaces, multi-purpose furnaces, nitriding furnaces, induction machines, quenching and pressing machines, etc. With a full range of equipment and a wide processing range, our company has ability to process and test internal and external gears with an external diameter of up to φ2500mm, a module of up to 45mm and an accuracy of up to AGMA 14-13 grade or DIN 3962 grade 3-4, forming an annual production capacity of nearly 60,000 gears and more than 15,000 sets of gearboxes. It has established a first-class domestic and world advanced gear transmission system industrialization base.

                  4400 Slave gear                                            Mechanical drive gear                                              HXD1C Traction gear
 
                                      

Detailed Photos

 

Company Profile

CRRC Xihu (West Lake) Dis. Institute Co.,Ltd is a state-own company affiliated with CHINAMFG group. Found in 1959, it locates in HangZhou city in the great ZheJiang region.Focus on R&D of critical equipment for China railway industry, it is a specialized research institution for new material and processes for locomotive and rolling stocks, as well as a high-tech manufacturer of critical parts and components for railway transportation.Currently, it has about 3,000 employees working in 6 production sites, its revenue exceeded 700 million USD in 2571.

Rail transit equipment, automobiles and new energy vehicles, ships and marine engineering equipment, aerospace vehicles, energy-saving and environmental protection equipment, wind power generation equipment, mining machinery, robot parts, construction machinery, mechanical and electrical equipment, transmission devices, instrumentation, electronic appliances, plastics R&D, design, manufacture, sales, repair, leasing, and technical services of products, metal products and parts; Mold manufacturing, sales, repair, and technical services; Metal casting, forging, and welding; Surface treatment and heat treatment; Orbital welding Engineering construction; Product testing and testing; Professional technical and operational skills training (excluding vocational certificate training recognized by the state), technical and management consulting, conference services; Rental of self-owned houses and equipment; Self-operated and agency of various commodities and technology import and export business (except for goods and technologies that are restricted by the state or prohibited from import and export); Design and produce print advertisements, and use the company’s public publications to publish domestic advertisements. 

Certifications

 

FAQ

1. How long is the product warranty period?
A: Two years.

2, how to place an order to our company?
A: After the products you need are confirmed by both parties, our company will CHINAMFG a contract with you, and we will execute the delivery and other related matters according to the contract terms.

3. How to distribute the product?
A: We generally provide FOB prices, and the freight is borne by the buyer. If the buyer has the demand, we can also provide CIF price, our company is responsible for shipping products.

4. Settlement currency?
A: We can settle in RMB, USD and Euro.

5. Return policy?
A: In case of any problem with the product, the 2 parties shall negotiate a return or exchange according to the terms and conditions of the contract.

6. After-sales problems?
A: If there is a quality problem during the warranty period, our company will answer it to the customer within 24 hours. If the problem is more serious, our company will arrive at the customer site within a week to answer it. Products beyond the warranty period we provide maintenance services, provide paid replacement parts, provide paid customer on-site service. 

7, how to buy the fragile and consumable parts in the product?
A: Our company will make a list of vulnerable and consumable parts and provide channels for purchase.

 

 

 

Application: Machinery
Hardness: Hardened Tooth Surface
Gear Position: External Gear
Customization:
Available

|

Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

industrial gearbox

Enhancing Efficiency of Conveyor Systems and Manufacturing with Industrial Gearboxes

Industrial gearboxes play a crucial role in enhancing the efficiency of conveyor systems and manufacturing processes. They offer several benefits that contribute to smoother operations and improved productivity:

  • Torque Multiplication: Industrial gearboxes allow for torque multiplication, enabling conveyor systems to handle heavy loads with ease. This ensures consistent and reliable movement of materials along the conveyor belts.
  • Speed Control: Gearboxes provide precise speed control, allowing manufacturers to adjust the conveyor’s speed according to the specific production requirements. This helps optimize the manufacturing process by maintaining a steady flow of materials.
  • Reduced Downtime: By efficiently transmitting power and torque, industrial gearboxes minimize wear and tear on conveyor components. This results in reduced maintenance and downtime, leading to increased operational uptime.
  • Motion Synchronization: Gearboxes enable synchronized movement of multiple conveyor belts or other manufacturing components. This synchronization ensures that various stages of the manufacturing process are properly coordinated, reducing bottlenecks and errors.
  • Energy Efficiency: Industrial gearboxes help optimize energy consumption by converting high-speed input power to the appropriate output speed for the application. This energy-efficient conversion contributes to cost savings and sustainability.
  • Precision and Accuracy: Gearboxes provide precise motion control, which is essential for manufacturing processes that require accurate positioning, cutting, shaping, or assembly. This precision enhances the quality of the final products.
  • Adaptability: Industrial gearboxes can be customized to match the specific requirements of conveyor systems and manufacturing equipment. This adaptability ensures that gearboxes can effectively handle a wide range of tasks and applications.

Whether it’s in material handling or manufacturing, industrial gearboxes enable conveyor systems to operate seamlessly, promoting efficient production processes, reduced operational costs, and enhanced product quality.

industrial gearbox

Maintenance Practices for Extending the Lifespan of Industrial Gearboxes

Proper maintenance is essential for ensuring the longevity and reliable performance of industrial gearboxes. Here are some crucial maintenance practices to extend their lifespan:

  • Lubrication: Regularly inspect and maintain the gearbox’s lubrication system. Use the recommended lubricants and ensure proper oil levels to minimize friction, reduce wear, and dissipate heat effectively.
  • Temperature Monitoring: Keep track of the operating temperature of the gearbox using temperature sensors. Abnormal temperature increases can indicate issues such as inadequate lubrication or gear misalignment.
  • Vibration Analysis: Implement vibration analysis techniques to detect potential problems early. Excessive vibration may signal misalignments, gear damage, or other issues that require attention.
  • Visual Inspections: Conduct routine visual inspections of the gearbox for signs of oil leaks, corrosion, worn gears, or other visible abnormalities. Address any issues promptly to prevent further damage.
  • Alignment Checks: Regularly check and adjust the alignment of the gearbox and connected components. Misalignments can lead to increased wear and reduced efficiency.
  • Torque and Load Analysis: Monitor the gearbox’s torque and load conditions to ensure they remain within recommended limits. Excessive loads can accelerate wear and lead to premature failure.
  • Seal Maintenance: Inspect and maintain seals to prevent contaminants from entering the gearbox and to retain lubricants. Damaged seals can lead to contamination and lubrication breakdown.
  • Regular Cleaning: Keep the gearbox clean and free from debris, dust, and dirt. Cleanliness helps prevent abrasive particles from causing wear on gears and other components.
  • Periodic Overhaul: Plan for scheduled gearbox overhauls to replace worn or damaged parts. Follow manufacturer guidelines and recommended intervals for these overhauls.
  • Training and Documentation: Ensure that maintenance personnel receive proper training on gearbox maintenance and record all maintenance activities and findings. This documentation helps track the gearbox’s history and informs future maintenance decisions.

By adhering to these maintenance practices, industrial gearboxes can operate optimally, minimize downtime, and achieve their intended lifespan, contributing to the overall efficiency and reliability of the machinery they are a part of.

industrial gearbox

Types of Industrial Gearboxes and Their Functions

Industrial gearboxes come in various types, each designed for specific functions and applications. Here are some common types of industrial gearboxes and their functions:

  • Helical Gearbox: Helical gearboxes have helical gears that provide smooth and quiet operation. They are suitable for applications requiring high efficiency and moderate to high torque transmission.
  • Bevel Gearbox: Bevel gearboxes have bevel gears that transmit power between intersecting shafts at different angles. They are used in applications such as right-angle power transmission.
  • Worm Gearbox: Worm gearboxes consist of a worm gear and a worm wheel. They offer high reduction ratios and are commonly used for applications where precise speed reduction is required.
  • Planetary Gearbox: Planetary gearboxes feature planetary gears arranged around a central sun gear. They offer high torque density and are used in applications requiring compact size and high efficiency.
  • Spur Gearbox: Spur gearboxes have straight-cut teeth and are suitable for applications with parallel shafts. They offer simple and cost-effective power transmission.
  • Parallel Shaft Gearbox: Parallel shaft gearboxes transmit power between parallel shafts. They are versatile and used in a wide range of industrial applications.
  • Right-Angle Gearbox: Right-angle gearboxes transmit power between shafts that are positioned at a 90-degree angle. They are used when space constraints or specific configurations require such an arrangement.
  • Helical-Bevel Gearbox: Helical-bevel gearboxes combine the features of helical and bevel gearboxes, offering both efficiency and the ability to handle right-angle power transmission.
  • Helical-Worm Gearbox: Helical-worm gearboxes combine helical and worm gearsets. They provide high reduction ratios and are suitable for applications requiring high torque and moderate efficiency.

Each type of industrial gearbox has its own unique characteristics and functions, making them suitable for specific industrial tasks and requirements.

China supplier Marine Clutch Gear Industrial Gearbox   with Hot selling		China supplier Marine Clutch Gear Industrial Gearbox   with Hot selling
editor by CX 2023-10-23

China Good quality 30 Marine Gearbox, 6, 16, 16A Marine Gearbox planetary gearbox

Product Description

Specification

 Type 30 marine gearbox
Applicable Industries Manufacturing Plant, Machinery Repair Shops, Construction works , Energy & Mining
Gearing Arrangement Helical
Output Torque 5000Ft
Input Speed 2200-2500r/min
Output Speed 750-1100r/min
Output 5000Ft
Ratio 2.5:1 3:1 3.5:1 4:1
Place of Origin ZHangZhoug
Packing Wooden Case Packing
Gear type Helical Gear
Weight (KG) 95
Warranty 1 year

Type 06, Type 16, and Type 30 marine gearboxes are mechanically operated small marine power units with simple structure, easy disassembly and assembly, and convenient maintenance. They have the functions of reversing, clutching and deceleration.
06 type marine gearbox is suitable for 1105, 195, 190, 285 and Japanese TS50, 50C, 60C…105C and other marine diesel engines. The 16A marine gearbox is suitable for matching with 2105, 2100, 395, 295, 485 and other marine gearboxes. They can also be matched with other diesel engines with equivalent torque to form a marine power unit for use by small ships such as inland rivers, coastal areas, and large ships, such as transportation boats and lifeboats.

FOR MARINE INFORMATION, PLEASE FEEL FREE TO CONTACT US!

 

After-sales Service: Yes
Warranty: 1 Year
Transport Package: Wooden Box
Specification: standard
Trademark: HANGJIN
Origin: Zhejiang
Samples:
US$ 425/Piece
1 Piece(Min.Order)

|
Request Sample

gearbox

Choosing a Gearbox For Your Application

The gearbox is an essential part of bicycles. It is used for several purposes, including speed and force. A gearbox is used to achieve one or both of these goals, but there is always a trade-off. Increasing speed increases wheel speed and forces on the wheels. Similarly, increasing pedal force increases the force on the wheels. This makes it easier for cyclists to accelerate their bicycles. However, this compromise makes the gearbox less efficient than an ideal one.

Dimensions

Gearboxes come in different sizes, so the size of your unit depends on the number of stages. Using a chart to determine how many stages are required will help you determine the dimensions of your unit. The ratios of individual stages are normally greater at the top and get smaller as you get closer to the last reduction. This information is important when choosing the right gearbox for your application. However, the dimensions of your gearbox do not have to be exact. Some manufacturers have guides that outline the required dimensions.
The service factor of a gearbox is a combination of the required reliability, the actual service condition, and the load that the gearbox will endure. It can range from 1.0 to 1.4. If the service factor of a gearbox is 1.0, it means that the unit has just enough capacity to meet your needs, but any extra requirements could cause the unit to fail or overheat. However, service factors of 1.4 are generally sufficient for most industrial applications, since they indicate that a gearbox can withstand 1.4 times its application requirement.
Different sizes also have different shapes. Some types are concentric, while others are parallel or at a right angle. The fourth type of gearbox is called shaft mount and is used when mounting the gearbox by foot is impossible. We will discuss the different mounting positions later. In the meantime, keep these dimensions in mind when choosing a gearbox for your application. If you have space constraints, a concentric gearbox is usually your best option.

Construction

The design and construction of a gearbox entails the integration of various components into a single structure. The components of a gearbox must have sufficient rigidity and adequate vibration damping properties. The design guidelines note the approximate values for the components and recommend the production method. Empirical formulas were used to determine the dimensions of the various components. It was found that these methods can simplify the design process. These methods are also used to calculate the angular and axial displacements of the components of the gearbox.
In this project, we used a 3D modeling software called SOLIDWORKS to create a 3-D model of a gear reducer. We used this software to simulate the structure of the gearbox, and it has powerful design automation tools. Although the gear reducer and housing are separate parts, we model them as a single body. To save time, we also removed the auxiliary elements, such as oil inlets and oil level indicators, from the 3D model.
Our method is based on parameter-optimized deep neural networks (DBNs). This model has both supervised and unsupervised learning capabilities, allowing it to be self-adaptive. This method is superior to traditional methods, which have poor self-adaptive feature extraction and shallow network generalization. Our algorithm is able to recognize faults in different states of the gearbox using its vibration signal. We have tested our model on two gearboxes.
With the help of advanced material science technologies, we can now manufacture the housing for the gearbox using high-quality steel and aluminium alloys. In addition, advanced telematics systems have increased the response time of manufacturers. These technologies are expected to create tremendous opportunities in the coming years and fuel the growth of the gearbox housing market. There are many different ways to construct a gearbox, and these techniques are highly customizable. In this study, we will consider the design and construction of various gearbox types, as well as their components.
gearbox

Working

A gearbox is a mechanical device that transmits power from one gear to another. The different types of gears are called planetary gears and are used in a variety of applications. Depending on the type of gearbox, it may be concentric, parallel, or at a right angle. The fourth type of gearbox is a shaft mount. The shaft mount type is used in applications that cannot be mounted by foot. The various mounting positions will be discussed later.
Many design guidelines recommend a service factor of 1.0, which needs to be adjusted based on actual service conditions. This factor is the combined measure of external load, required reliability, and overall gearbox life. In general, published service factors are the minimum requirements for a particular application, but a higher value is necessary for severe loading. This calculation is also recommended for high-speed gearboxes. However, the service factor should not be a sole determining factor in the selection process.
The second gear of a pair of gears has more teeth than the first gear. It also turns slower, but with greater torque. The second gear always turns in the opposite direction. The animation demonstrates this change in direction. A gearbox can also have more than one pair of gears, and a first gear may be used for the reverse. When a gear is shifted from one position to another, the second gear is engaged and the first gear is engaged again.
Another term used to describe a gearbox is “gear box.” This term is an interchangeable term for different mechanical units containing gears. Gearboxes are commonly used to alter speed and torque in various applications. Hence, understanding the gearbox and its parts is essential to maintaining your car’s performance. If you want to extend the life of your vehicle, be sure to check the gearbox’s efficiency. The better its functioning, the less likely it is to fail.

Advantages

Automatic transmission boxes are almost identical to mechanical transmission boxes, but they also have an electronic component that determines the comfort of the driver. Automatic transmission boxes use special blocks to manage shifts effectively and take into account information from other systems, as well as the driver’s input. This ensures accuracy and positioning. The following are a few gearbox advantages:
A gearbox creates a small amount of drag when pedaling, but this drag is offset by the increased effort to climb. The external derailleur system is more efficient when adjusted for friction, but it does not create as little drag in dry conditions. The internal gearbox allows engineers to tune the shifting system to minimize braking issues, pedal kickback, and chain growth. As a result, an internal gearbox is a great choice for bikes with high-performance components.
Helical gearboxes offer some advantages, including a low noise level and lower vibration. They are also highly durable and reliable. They can be extended in modular fashion, which makes them more expensive. Gearboxes are best for applications involving heavy loads. Alternatively, you can opt for a gearbox with multiple teeth. A helical gearbox is more durable and robust, but it is also more expensive. However, the benefits far outweigh the disadvantages.
A gearbox with a manual transmission is often more energy-efficient than one with an automatic transmission. Moreover, these cars typically have lower fuel consumption and higher emissions than their automatic counterparts. In addition, the driver does not have to worry about the brakes wearing out quickly. Another advantage of a manual transmission is its affordability. A manual transmission is often available at a lower cost than its automatic counterpart, and repairs and interventions are easier and less costly. And if you have a mechanical problem with the gearbox, you can control the fuel consumption of your vehicle with appropriate driving habits.
gearbox

Application

While choosing a gearbox for a specific application, the customer should consider the load on the output shaft. High impact loads will wear out gear teeth and shaft bearings, requiring higher service factors. Other factors to consider are the size and style of the output shaft and the environment. Detailed information on these factors will help the customer choose the best gearbox. Several sizing programs are available to determine the most appropriate gearbox for a specific application.
The sizing of a gearbox depends on its input speed, torque, and the motor shaft diameter. The input speed must not exceed the required gearbox’s rating, as high speeds can cause premature seal wear. A low-backlash gearbox may be sufficient for a particular application. Using an output mechanism of the correct size may help increase the input speed. However, this is not recommended for all applications. To choose the right gearbox, check the manufacturer’s warranty and contact customer service representatives.
Different gearboxes have different strengths and weaknesses. A standard gearbox should be durable and flexible, but it must also be able to transfer torque efficiently. There are various types of gears, including open gearing, helical gears, and spur gears. Some of the types of gears can be used to power large industrial machines. For example, the most popular type of gearbox is the planetary drive gearbox. These are used in material handling equipment, conveyor systems, power plants, plastics, and mining. Gearboxes can be used for high-speed applications, such as conveyors, crushers, and moving monorail systems.
Service factors determine the life of a gearbox. Often, manufacturers recommend a service factor of 1.0. However, the actual value may be higher or lower than that. It is often useful to consider the service factor when choosing a gearbox for a particular application. A service factor of 1.4 means that the gearbox can handle 1.4 times the load required. For example, a 1,000-inch-pound gearbox would need a 1,400-inch-pound gearbox. Service factors can be adjusted to suit different applications and conditions.

China Good quality 30 Marine Gearbox, 6, 16, 16A Marine Gearbox   planetary gearbox	China Good quality 30 Marine Gearbox, 6, 16, 16A Marine Gearbox   planetary gearbox
editor by CX 2023-05-17

China Standard Advance Light Marine Reduction Gearbox HC038A series for Boat gearbox and motor

Product Description

Advance Light Marine Reduction Gearbox HC038A series for Boat, with list of Advance marine gearboxes, as below:

Model Max Power Input
(hp/rpm)
Speed Rang
(rpm)
Reduction Ration Weight Suitable Engines
06 12.5/2100 1000-2100 2.52/3.05/3.50 58kg Yanmar TS130/TS155 Hatz E786
HC038A   1500-2300 1.51 2.03 2.52 2.92 3.45 70  
16A 33/2000 1000-2000 2.07/2.48/2.95/3.35/3.83 84kg MWM D226-2, Hatz 3M31
26   1000-2500 2.5/3/3.5/4 92  
MA100A 37/3000 1500-3000 1.6/2/2.55/3.11/3.59/3.88 75 Isuzu UM02AB1, CZPT ME125
MA125 82/3000 1500-3000 2.03/2.46/3.04/3.57/4.05
/4.39/4.7
115 Isuzu UM02AB1, CZPT ME125
MA142 102/2500 1500-3000 1.97/2.52/3.03/3.54/3.95/4.5 140 Cummins 4BTA3.9-M MWM D226-4
40A 82/2000 750-2000 2.07/2.96/3.44 225 Yanmar ME400L, Baudouin 4D
MB170 132/2500 1000-2500 1.97/2.52/3.04/3.96/4.5/5.06
/5.47/5.88
240 MWM D226-6, CZPT ME400L
HC65 163/2500 1000-2500 1.53/2.03/2.5/2.96 130 6BT5.9-M
120B   750-1800 2.03/2.81/3.73 400  
120C 340/2500 1000-2500 1.48/1.94/2.45/2.96/3.35 225 Cummins NT855-M240, CAT 3208TA
MV100 408/3000 1500-3000 1.23/1.62/2.07/2.52/2.87 220 NT855-M240, MWM D234 V8
135A 272/2000 1000-2000 2.03/2.59/3.04/3.62/4.11/4.65
/5.06/5.47/5.81
470 NT855-M240, CAT 3406
HCQ138 390/2600 1000-2600 1.03/1.5/2.03/2.48/2.95 200 NT855-M240, CAT 3406
HC138 375/2500 1000-2500 2/2.52/3/3.57/4.05/4.45 360 6135Ca, NT855-M240
HCD138 375/2500 1000-2500 5.05/5.63/6.06/6.47 415 6135Ca, NT855-M240
HCA138 390/2600 1000-2600 1.095/1.28/1.5/2.03/2.52/3 200 NT855-M240, MWM D234 V8
MB242 350/2500 1000-2500 3.04/3.52/3.95/4.53/5.12
/5.56/5.88
385 NT855-M240, CAT 3406
HC200 440/2200 1000-2200 1.48/2/2.28 280 NT855-M240, CAT 3406TA
HC201 500/2500 1000-2500 2.46/2.955/3.526 350 6135ZLCa, CZPT NTA855-M400
MB270A 500/2500 1000-2500 4.05/4.53/5.12/5.5/5.95/6.39/6.82 675 NTA855-M400, CAT 3406TA
HCQ300 782/2300 1000-2300 1.05/1.46/2.05/2.38 350 KTA19-M600, 3412T, TBD234 V12
300 805/2300 1000-2300 2.04/2.54/3/3.53/4.1/4.61/4.94
/5.44
740 KTA19-M600, TBD234 V12
D300 805/2300 1000-2300 4/4.48/5.05/5.52/5.9/6.56/7.06
/7.63
940 KTA19-M600, TBD234 V12
T300 759/2300 1000-2300 4.95/6.03/6.65/7.04/7.54/8.02
/8.47
1120 KTA19-M600, 3412T, TBD234 V12
T300/1 611/2300 1000-2300 8.94/9.45 1120 KTA19-M600, 3412T
HCA300 850/2500 1000-2500 1.5/2/2.57/2.95 370 KTA19-M600, 3412T, TBD234 V12
M300 850/2300 1000-2300 1.45/2/2.52/3.05/3.45/3.94 700 KTA19-M600, TBD234 V12
MD300 850/2300 1000-2300 3.96/4.48/4.96/5.52/5.9 940 KTA19-M600, TBD234 V12
HCQ400 810/1800 1000-2300 1.5/2.04/2.5/3/3.42/3.77/4.06
/4.61/4.94
1100 KT38-M800, TBD604BL6, 3412TA
HC400 810/1800 1000-2300 1.5/2.04/2.5/3/3.42/3.77/4.06
/4.61/4.94
820 3412TA, TBD604BL6
HCD400A 810/1800 1000-1800 3.96/4.33/4.43/4.476/4.7/5/5.53
/5.7/5.89
1100 KT38-M800, TBD604BL6
HCT400A 945/2100 1000-2100 6.09/6.49/6.93/7.42/7.95/8.4
/9/9.47
1450 KT38-M800, 6BD604BL6
HCT400A/1 945/2100 1000-2100 8.15/8.69/9.27/10.6/11.46/12 1500 KTA38-M800, 3412TA, TBD604BL6
HCQ501 1265/2300 1000-2300 1.03/1.46/2/2.45 560 KTA38-M940, 3508B, TBD234 V16
HCQ502 1265/2300 1000-2300 2.95 700 KTA38-M940, 3508TA, TBD234 V16
HC600A 1365/2100 1000-2100 2/2.48/3/3.58/3.89 1300 KTA38-M1045, 3508B, TBD604B V8
HCD600A 1365/2100 1000-2100 4.18/4.43/4.7/5/5.44/5.71 1550 KTA38-M1045, 3508B, TBD604B V8
HCT600A 1260/2100 1000-2100 6.06/6.49/6.97/7.51/8.04/8.66/9.35 1600 KTA38-M940, 3508TA, TBD234 V16
HCT600A/1 1260/2100 1000-2100 7.69/8.23/8.82/9.47/10.1/10.8
/11.65/12.57/14.44
1700 KTA38-M940, TBD234 V16
HCD800 1530/1800 1000-1800 3.429/3.96/4.391/4.905/5.474/5.889 1900 6190Z1CZ, CW6200, KTA38-M1
HCT800 1530/1800 800-1800 4.95/5.57/5.68/5.93/6.43/6.86
/7.33/7.84
2000 KTA38-M
HCT800-1   800-1800 6.91/7.28/7.69/8.12/8.6/9.12
/9.68/10.3/10.98/11.76/12.43
/13.17/13.97/14.85/15.82/16.58
3200  
HC900 1440/1600 600-1600 1.46/2.04/2.47/3/3.6/4.08/4.63/4.95 1600 12V190DC, M200
HCT1100 1841/1600 700-1600 5.6/5.98/6.39/6.85/7.35/7.9 3000 CW6200
HC1200   600-1900 2.03/2.5/2.96/3.55/3.79/4.05/4.2/4.47 2000  
HC1250 1654/1800 400-1800 2.03/2.48/3.04/3.48/3.96 2200 CW8200ZC, 6210ZL, Z12V190
HC701 1286/2400 1200-2400 1.93/2.58/2.9/3.26/3.91/4.6/5.17
/6.18/7/7.47
2000 KTA38-M2
HCT1400   600-1800 4/4.511/5.03/5.52/5.97/6.48/
7.03/7.5/8.01/8.465/8.593/8.984
/9.118/9.552
3700  
HCT1600   500-1650 5.454/5.972/6.585/6.99/7.456/
7.9/8.45/9/9.5
4200  
HCT2000   600-1500 5.185/5.494/5.943/6.583/7.012/
7.483/8/8.57/8.843/9.428/10.05
5600  

manufactured by Advance, biggest marine gearbox manufacturer in China.
Besides marine gearbox, we mainly focus in engine industry, especially Cummins, who produces most CZPT engine series in China, including:
 

SN Models
1 4BT3.9, 6BT5.9, 4ISBE4.5, 6ISBE6.7, QSB4.5, QSB6.7, ISB
2 6CT8.3, 6LT8.9, ISLe8.9, QSL
3 MTA11, QSM, ISME
4 ISF2.8, ISF3.8
5 ISZ13, ISG
6 NT855
7 KT19, KT38, KT50, QSK19, QSK38, etc

for different applications, such as:
 

SN Applications
1 diesel generator set
2 water pump set, fire pump set
3 construction and engineering machinery (crane, excavator, bulldozer, loader, etc)
4 Automobile (bus, coach, shuttle, etc)
5 marine main propulsion, marine auxiliary generator set

And besides complete engines, we also export a lot of engine parts parts, including:
 

SN Part Descriptions
1 cylinder head, cylinder block, cylinder liner
2 piston, piston ring, conrod
3 main bearing, conrod bearing, thrust bearing
4 fuel injector, fuel injection pump, common rail
5 oil pan gasket, cylinder head gasket
6 overhaul gasket kit, upper gasket kit, lower gasket kit
7 oil pan
8 fuel transfer pump, water pump, oil pump, vacuum pump, power steering pump
9 oil filter, fuel filter, fuel water separator, air filter, Etc

Beyond Cummins and Weichai, also engines, gearboxes, and auto body parts for some other brands are available, including:
 

SN Brands
1 Deutz, MWM
2 CAT
3 Detroit
4 Weichai
5 Isuzu
6 Komatsu
7 Perkins
8 Yuchai
9 SDEC
10 Advance
11 Fada
12 Jinbei, Brilliance
13 Iveco, Yuejin
14 etc

FAQ:
Question: What is the price ?
Answer: Our prices are determined by various factors, including: Brand, Model, Power, Quantity, Price Term (FOB, CIF, CPT, FCA, etc), Certificates, etc.
Question: What is the MOQ ?
Answer: for complete engine, 1 set; for engine parts, 1 engine set;
Question: Are samples available ?
Answer: Sample order is acceptable, but with higher unit price.
       For regular partners, if necessary, free samples are available.
Question: How long is the production cycle (lead time) ?
Answer: for engine parts, we usually have enough stock; for engines, usually around 10-20 days; for stock engine, usually 1 week.
Question: How long is the shipment?
Answer: if by Express, usually 3-4 working days; if by air, usually 3-5 working days; if by sea, 3-7 days to Southeast Asia, 15-20 days to Middle East, South Asia and Australia, 20-25 days to Europe, USA and Africa, 30-35 days to Latin America and other regions.
Question: What are your payment methods ?
Answer: we accept T/T (bank wire transfer), L/C, Western Union, Money Gram, Sigue, Secured Trade through Made-in-China, etc.

Application: Motor, Machinery, Marine
Model: Hc038A
Engine Speed Range: 1500-2300rpm
Reduction Ratio: 1.51 2.03 2.52 2.92 3.45
Net Weight: 70kg
Overall Dimension: 392*480*480mm
Samples:
US$ 837.1/Set
1 Set(Min.Order)

|
Request Sample

Types of Gearboxes Used in Wind Turbines

Many manufacturers of wind turbines have chosen different solutions for the drive train of the turbines. Most prefer gearboxes because of their durability. These have several design features that make them well suited to shocks, stresses and wear. Regardless of the type of gearbox used, continuous maintenance and monitoring can extend the lifespan of these machines. Performing these tasks regularly can help detect and resolve any problems before they become serious. Here are some of the problems associated with gearboxes.
gearbox

Coaxial helical gearbox

The R series helical inline gearbox is a high-quality speed reducer for heavy-duty industrial applications. These units are designed with increased power density in mind and are equipped with various cooling options. High-grade seals and lubricants help to increase efficiency and minimize thermal loading. They are ATEX-compliant. Their reversible modules are an excellent choice for high-speed applications, such as compressors, compressor blowers, and pumps.
The normal module set of helical gearbox is manufactured using the same tooth-cutting techniques as spur gears. This allows the production of higher-quality, more economical, and more compact helical gears. Although the performance of helical gears is lower than spur gears, they are durable and capable of transferring motion and power between two shafts. And because they are able to handle a much greater load, they are preferred for heavy-duty applications.
The main tooth form of a helical gearbox presents fixed velocity ratios, even if the center gap is not completely set. This requirement is sometimes referred to as the fundamental rule of gearing. A helical gearbox is similar to a set of paper spur gears, with the exception that the sections must stagger in opposite directions. There are two kinds of helical gears for parallel shafts: left-handed and right-handed.
The Industrial Gearbox market is segmented based on product type, application, and geography. The report analyzes the competitive scenario by segmenting the market by region, company, and type. Using this information, it estimates market size, revenue, and consumption. The report also features key information about COVID-19 and its impact on the overall industry. And it also provides a competitive landscape with industry-leading players.
Industrial gearboxes are integrated with devices and make automation processes more efficient and reliable. Increasing labor costs, shortage of skilled labor, and the ageing workforce are driving the demand for automation technologies. The industry requires newer and more advanced models and technologies to compete in the global market. You can use Coaxial helical gearbox in a variety of applications. Its benefits are endless. If you are looking for a reliable, high-performance industrial gearbox, CZPT can help you find it.
gearbox

Worm reduction gearbox

As a general rule, larger center distance worm reduction gearboxes are more efficient than smaller ones. Worm gearboxes with 2.6-in. center distances start to lose efficiency as their ratios increase. Larger center distances tend to have higher efficiency than smaller ones. However, this difference may not always be enough to justify the higher investment. Worm gear reducers typically cost less than equivalent helical units.
The use of aluminum for worm reduction gearboxes is a popular choice for those involved in the manufacturing of Packaging Equipment. In addition to being lightweight, aluminum worm reduction gearboxes have high strength and rigidity. Manufacturers recommend this choice because of its high rigidity and durability. While purchasing aluminum worm reduction gearboxes, keep in mind that they are more expensive than steel versions. However, they have a longer lifespan and are highly resistant to wear.
The worm’s helix angle is larger than a helical gear, which allows a much higher gear ratio. In addition, the worm’s body is usually longer in the axial direction than helical gears. Worm reduction gears are often left-handed, and British or Indian standards are usually followed. The worm wheel is made of hardened alloy steel PB2-C, while the gearbox case is made of hardened alloy steel FG 220 or FG 250res.
The worms in a sacrificial system are relatively safe from wear. Instead, the softer wheel is the cause of most wear and tear. The oil analysis report for a sacrificial system shows low iron levels and high copper concentrations. However, if a worm reduction gearbox has a bad reputation, you should consider purchasing a new one. If the worm gears are in good condition, the gearbox is still a viable option for a new or replacement vehicle.
The advantages of a worm reduction gearbox are numerous. The worm gearbox is widely used in industrial settings, where it provides torque and speed reduction to move products. Worm gearboxes are also commonly used in automatic security gates, which will not run in reverse. Most security gates use two separate worm drives to keep the gate in the closed position. There are also many other uses for worm reducers. You can learn more about the benefits of worm gearboxes by reading below.

Stainless steel gearbox

Stainless steel gearboxes offer a number of advantages over standard gearboxes. They match the existing stainless motor design and cost 50 percent more on average. They have stainless output shafts and housings as well as corrosion resistant hardware and a food grade lubricant. Stainless steel gearboxes feature IP 65 sealing, Viton shaft seals at the input and output shafts, and a Buna o-ring between the housings. Stainless steel gearboxes also eliminate flat surfaces and allow for a cylindrical design.
Stainless steel gearboxes are more durable than traditional cast iron or epoxy-painted gearboxes. These gearboxes can withstand repeated washdown operations without damage. They also do not collect particles or bacteria. And because stainless steel does not corrode, stainless steel gearboxes can withstand harsh environments, such as oily or greasy environments. Because stainless steel gearboxes are corrosion-resistant, they require little maintenance. They are also easier to clean and maintain, resulting in fewer replacements and a longer life span for your gearbox.
Stainless steel gearboxes are a great choice for food and other industries that require high hygiene standards. In addition to its durability, stainless steel gearboxes are ideal for applications in environments that require high levels of humidity and water. They are also life-lubricated, and they can be supplied with food-grade oils or water. The CZPT Gears stainless gearbox is a versatile option for a variety of applications.
Stainless steel gearboxes offer superior corrosion protection and can withstand harsh environments. The stainless steel cover, housing, and external hardware ensure superior corrosion protection. If you have questions about the varying benefits of stainless steel gearboxes, contact a CZPT Gear sales representative to learn more about your options. And if you are not sure which type is right for your needs, contact a CZPT Gear sales representative to find the perfect solution for your business.
gearbox

1 speed gearbox

Volkswagen Group Components manufactures the one speed gearbox. The gearbox has a high-performance electric drive motor that produces 310 Nm of torque over a wide speed range. Designed for maximum range, this gearbox uses a single gear for all driving situations. It is extremely quiet, too, and requires precision manufacturing. Volkswagen has also made it available in a reverse-gear configuration with power electronics. Volkswagen’s ID.3 EV’s e-drive motor is a perfect example of this.
The first part of the transmission corresponds to the even and odd gears, while the second part has the straighter gears. A single gear set can change between both modes. An intermediate gear set is also possible. A lastshelf gear can be formed by hydraulically betigte Lamellenkupplungen. Both types of gears can be exchanged between partial transmissions. The invention may furthermore include a transmission with the same gear ratios as the first part of the transmission.
Another variation of the one speed gearbox is the CVT. This type of gearbox has only one drive unit, which means it does not require a clutch or brake. Its power is derived from the torque generated by the Internal Combustion Engine at a particular speed. The engine cannot sustain such high torque levels above 5500 RPM, which will reduce the MPG. Also, raising the RPM will reduce the acceleration, and in severe cases may lead to an engine crash.
As the number of applications for a 1 speed gearbox increases, its design and functionality will continue to evolve. Bosch Rexroth has developed its eGFZ gearbox based on customer feedback. They are currently working on various pilot projects and hope to put it into production in the next few years. However, if you want to buy a 1 speed gearbox now, consider the benefits of a first-rate design.

China Standard Advance Light Marine Reduction Gearbox HC038A series for Boat   gearbox and motor	China Standard Advance Light Marine Reduction Gearbox HC038A series for Boat   gearbox and motor
editor by CX