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China high quality Desboer ND110 Series Ratio16-100 Helical Precision Speed Reducer Planetary Gearbox for Servo Stepper Motor Tool Industrial Automation Robotics Laser Cutting Mac with Good quality

Product Description

Product Description

The ND110 series planetary gearboxes are designed and machined as a single unit with special tapered roller bearings to provide high radial load, high torque, ultra-precision, and small size. The ND series uses in highly rigid industries such as fiber optic laser equipment, floor track equipment, robot seventh axis, Parallel robots (spider hand) machine tools, and rotating arms.
Product Name: High Precision Planetary Reducer
Product Series: ND110 Series
Product features: high torque, high load, ultra-precision, small size
Product Description:
Integrated design concept with high-strength bearings ensure the product itself is durable and efficient
A variety of output ideas such as shaft output, flange and gear are available.
1 arc minute ≤ backlash ≤ 3 arc minutes
Reduction ratios ranging from 3 to 100
Frame design: increases torque and optimizes power transmission
Optimised selection of oil seals: reduces friction and laminate transmission efficiency
Protection class IP65
Warranty: 2 years

Our Advantages

High torque
High load
ultra-precision
Small size

Detailed Photos

 

Product Parameters

Segment number Single segment
Ratio i 4 5 7 10
Rated output torque Nm 250 310 280 210
Emergency stop torque Nm Three times of Maximum Output Torque
Rated input speed Rpm 4000
Max input speed Rpm 8000
Ultraprecise backlash arcmin ≤1
Precision backlash arcmin ≤3
Standard backlash arcmin ≤5
Torsional rigidity Nm/arcmin 82
Max.bending moment Nm 430
Max.axial force N 2990
Service life hr 30000(15000 under continuous operation)
Efficiency % ≥97%
Weight kg 5.6
Operating Temperature ºC -10ºC~+90ºC
Lubrication   Synthetic grease
Protection class   IP64
Mounting Position   All directions
Noise level(N1=3000rpm,non-loaded) dB(A) ≤60
Rotary inertia Kg·cm² 2.87 2.71 2.62 2.57

Applicable Industries

 

                              Packaging   Machinery                              Mechanical  Hand                                                         Textile  Machinery

                   Non  Standard  automation                                          Machine  Tool                                                       Printing   Equipment

Certifications

 

 

Company Profile

 

DESBOER (HangZhou) Transmission Technology Co., Ltd. is a subsidiary of DESBOER (China), which is committed to the design, development, customized production and sales of high precision planetary reducer as 1 of the technology company. Our company has over 10 years of design, production and sales experience, the main products are the high precision planetary reducer, gear, rack, etc., with high quality, short delivery period, high cost performance and other advantages to better serve the demand of global customers. It is worth noting that we remove the intermediate link sale from the factory directly to customers, so that you can get the most ideal price and also get our best quality service simultaneously.

 

About Research

In order to strengthen the advantages of products in the international market, the head company in Kyoto, Japan to established KABUSHIKIKAISYA KYOEKI, mainly engaged in the development of DESBOER high precision planetary reducer, high precision of transmission components such as the development work, to provide the most advanced design technology and the most high-quality products for the international market.

 

 

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Application: Motor, Machinery, Marine, Agricultural Machinery, CNC Machine
Function: Change Drive Torque, Speed Changing, Speed Reduction
Layout: Plantery Type
Hardness: Hardened Tooth Surface
Installation: All Directions
Step: Single-Step
Customization:
Available

|

Customized Request

industrial gearbox

Customization of Industrial Gearboxes for Specific Industrial Needs

Yes, industrial gearboxes can be customized to meet specific industrial needs and requirements. Manufacturers offer customization options to ensure that the gearbox design and specifications align with the unique demands of different applications:

1. Gear Ratio: Industrial gearboxes can be customized to achieve specific gear ratios, allowing precise control over speed reduction or increase according to the application’s requirements.

2. Torque Capacity: Gearboxes can be designed with varying torque capacities to handle different levels of load and stress in heavy-duty applications.

3. Mounting Configurations: Gearboxes can be customized with different mounting options, such as flange or shaft-mounted designs, to fit seamlessly into the existing machinery.

4. Lubrication: Manufacturers can tailor the lubrication system of the gearbox to suit the operating conditions and environmental factors of the specific application.

5. Materials and Coatings: Industrial gearboxes can be customized with specific materials and coatings to enhance corrosion resistance, wear resistance, and durability.

6. Accessories and Features: Customizable features may include input and output shaft configurations, enclosures, cooling systems, and additional accessories to optimize performance.

7. Noise and Vibration Control: Custom designs can incorporate features to reduce noise and vibration, ensuring quieter and smoother operation.

8. Integration with Control Systems: Gearboxes can be customized to seamlessly integrate with control systems and automation technologies.

Manufacturers work closely with customers to understand their unique requirements and tailor industrial gearboxes accordingly. Customization ensures that the gearbox effectively addresses the specific challenges and demands of various industries, enhancing overall system performance and efficiency.

industrial gearbox

Factors to Consider When Selecting the Right Industrial Gearbox for an Application

Choosing the appropriate industrial gearbox for a specific application requires careful consideration of various factors to ensure optimal performance, reliability, and efficiency. Here are the key factors to consider:

  • Load and Torque Requirements: Determine the maximum load and torque the gearbox will need to handle in the application.
  • Speed Range: Consider the required speed range for both input and output shafts.
  • Operating Conditions: Evaluate the environmental conditions, such as temperature, humidity, and presence of dust or chemicals.
  • Space Constraints: Take into account the available installation space and clearance requirements.
  • Efficiency: Choose a gearbox with the appropriate efficiency rating to minimize power losses.
  • Noise and Vibration: Consider noise and vibration levels, especially in applications where low noise is crucial.
  • Service and Maintenance: Assess ease of maintenance, accessibility for repairs, and availability of replacement parts.
  • Mounting and Alignment: Ensure compatibility with the existing machinery and proper shaft alignment.
  • Cost and Budget: Balance performance requirements with budget constraints.
  • Expected Lifespan: Choose a gearbox with a suitable lifespan for the application’s durability needs.
  • Gearbox Type: Select the appropriate gearbox type (helical, bevel, worm, etc.) based on the application’s specific requirements.

By carefully considering these factors and consulting with gearbox experts, you can make an informed decision and choose the right industrial gearbox that meets the unique demands of your application.

industrial gearbox

Handling Different Torque and Speed Requirements

Industrial gearboxes are designed to handle varying torque and speed requirements in mechanical systems. This versatility is achieved through the use of different gear configurations and ratios. Here’s how industrial gearboxes handle different torque and speed requirements:

  • Gear Ratios: Industrial gearboxes utilize different gear ratios to achieve the desired output speed and torque. By combining gears of different sizes, gearboxes can increase torque while reducing speed (low-speed, high-torque) or increase speed while reducing torque (high-speed, low-torque).
  • Planetary Gear Systems: Planetary gearboxes, also known as epicyclic gearboxes, offer multiple gear stages within a compact design. They use a central sun gear, planet gears, and a ring gear to achieve various speed and torque combinations.
  • Helical Gears: Helical gears are commonly used in industrial gearboxes to transmit power smoothly and efficiently. Their angled teeth help distribute the load more evenly, reducing noise and vibration.
  • Bevel Gears: Bevel gearboxes are suitable for transmitting power between non-parallel shafts. They can handle varying torque and speed requirements by changing the angle and size of the gear teeth.
  • Worm Gears: Worm gearboxes offer a high reduction ratio in a compact design. They are useful for applications requiring high torque and lower speed.

Industrial gearboxes are selected based on the specific requirements of the application. Factors such as input speed, desired output speed, torque load, and operating conditions are considered when choosing the appropriate gearbox type and configuration. This allows industrial gearboxes to efficiently handle a wide range of torque and speed requirements across different industrial applications.

China high quality Desboer ND110 Series Ratio16-100 Helical Precision Speed Reducer Planetary Gearbox for Servo Stepper Motor Tool Industrial Automation Robotics Laser Cutting Mac   with Good quality China high quality Desboer ND110 Series Ratio16-100 Helical Precision Speed Reducer Planetary Gearbox for Servo Stepper Motor Tool Industrial Automation Robotics Laser Cutting Mac   with Good quality
editor by CX 2024-04-17

China high quality Low Backlash Worm Gearbox Efficiency Servo Gear Boxes Reducer Zero Electric Transmission Motor China Manufacturers for Energy Aerospace Industrial Gearboxes manufacturer

Product Description

Low Backlash Worm Gearbox Efficiency Servo Gear Boxes reducer zero electric transmission motor China Manufacturers for Energy Aerospace Industrial Gearboxes

The low backlash drive units HPCNHS type are available in 4 sizes. Each size includes 2 ratios which are 30:1 and 60:1.

The drive units HPCNHS are built with a minimum backlash which can be adjusted due to the duplex toothing of the gears.

The low backlash drive units are built for medium power transmission.

Worm Gear Units:

The NHS-Range gearboxes is available in 4 model sizes and 2 standard ratios.The gearbox size is identical to the centreline distance.

Low backlash Features :

— Worm gear gyration backlash can be adjusted to less than 1 arc.
— Reducer can be re-adjusted the gap after using .
— Input with coupling : reliable without backlash .
— Output using conical clamping ring couplings : reliable without backlash.

 

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Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Three-Step
Samples:
US$ 9999/Piece
1 Piece(Min.Order)

|
Request Sample

industrial gearbox

Enhancing Efficiency of Conveyor Systems and Manufacturing with Industrial Gearboxes

Industrial gearboxes play a crucial role in enhancing the efficiency of conveyor systems and manufacturing processes. They offer several benefits that contribute to smoother operations and improved productivity:

  • Torque Multiplication: Industrial gearboxes allow for torque multiplication, enabling conveyor systems to handle heavy loads with ease. This ensures consistent and reliable movement of materials along the conveyor belts.
  • Speed Control: Gearboxes provide precise speed control, allowing manufacturers to adjust the conveyor’s speed according to the specific production requirements. This helps optimize the manufacturing process by maintaining a steady flow of materials.
  • Reduced Downtime: By efficiently transmitting power and torque, industrial gearboxes minimize wear and tear on conveyor components. This results in reduced maintenance and downtime, leading to increased operational uptime.
  • Motion Synchronization: Gearboxes enable synchronized movement of multiple conveyor belts or other manufacturing components. This synchronization ensures that various stages of the manufacturing process are properly coordinated, reducing bottlenecks and errors.
  • Energy Efficiency: Industrial gearboxes help optimize energy consumption by converting high-speed input power to the appropriate output speed for the application. This energy-efficient conversion contributes to cost savings and sustainability.
  • Precision and Accuracy: Gearboxes provide precise motion control, which is essential for manufacturing processes that require accurate positioning, cutting, shaping, or assembly. This precision enhances the quality of the final products.
  • Adaptability: Industrial gearboxes can be customized to match the specific requirements of conveyor systems and manufacturing equipment. This adaptability ensures that gearboxes can effectively handle a wide range of tasks and applications.

Whether it’s in material handling or manufacturing, industrial gearboxes enable conveyor systems to operate seamlessly, promoting efficient production processes, reduced operational costs, and enhanced product quality.

industrial gearbox

Industrial Gearboxes: Handling Shock Loads and Variations in Torque

Industrial gearboxes are designed to handle shock loads and variations in torque through their robust construction and careful engineering:

Shock Load Handling: Industrial gearboxes are equipped to withstand sudden and high-impact forces that can occur during start-up, sudden stops, or unexpected changes in the load. The design often includes durable materials, precision-machined components, and reinforced housing to absorb and distribute the impact, preventing damage to the gearbox and other connected components.

Variations in Torque: Industrial gearboxes are engineered to handle variations in torque by utilizing different gear ratios and gear stages. When torque requirements change, the gearbox adjusts the interaction between gears to ensure the desired output torque is achieved. This ability to manipulate torque allows the gearbox to adapt to varying load conditions without compromising efficiency or reliability.

By providing effective shock load absorption and torque adjustment, industrial gearboxes enhance the overall durability and performance of mechanical systems. Their ability to handle these challenges makes them crucial components in applications where sudden loads and torque variations are common.

industrial gearbox

Industrial Gearbox: Definition and Applications

An industrial gearbox is a mechanical device designed to transmit power and torque between input and output shafts while changing the speed and direction of rotation. It consists of a set of gears enclosed in a housing to protect the components and facilitate lubrication. Industrial gearboxes find wide-ranging applications across various industries:

  • Manufacturing: Gearboxes are used in manufacturing processes for tasks like material handling, conveyor systems, and assembly line automation.
  • Energy Generation: Wind turbines, hydroelectric plants, and thermal power plants utilize gearboxes to adapt rotational speeds and transmit power between turbines and generators.
  • Construction: In construction equipment such as cranes, excavators, and concrete mixers, gearboxes play a crucial role in converting engine power into mechanical motion.
  • Automotive: Vehicles require gearboxes to transfer power from engines to wheels, providing various speed options for different driving conditions.
  • Agriculture: Tractors and agricultural machinery utilize gearboxes for tasks like plowing, seeding, and harvesting.
  • Mining: Mining equipment, including conveyor systems and heavy machinery, rely on gearboxes to handle the demanding conditions of mineral extraction.
  • Marine: Gearboxes are essential in marine applications, such as propulsion systems for ships and boats.
  • Food and Beverage: Conveyors, mixers, and processing equipment in the food and beverage industry utilize gearboxes for controlled movement and processing.
  • Oil and Gas: Drilling rigs, pumps, and extraction machinery in the oil and gas sector use gearboxes to handle high torque and speed requirements.

Industrial gearboxes ensure efficient power transmission and enable machinery to perform specific tasks at optimal speeds. Their versatility and reliability make them integral components in various industrial processes and equipment.

China high quality Low Backlash Worm Gearbox Efficiency Servo Gear Boxes Reducer Zero Electric Transmission Motor China Manufacturers for Energy Aerospace Industrial Gearboxes   manufacturer China high quality Low Backlash Worm Gearbox Efficiency Servo Gear Boxes Reducer Zero Electric Transmission Motor China Manufacturers for Energy Aerospace Industrial Gearboxes   manufacturer
editor by CX 2024-04-10

China OEM CZPT Transmission-Precision Industrial Speed Servo Gear Box for Automated Guided Vehicle Epb Series Precision Gearbox Frame Size 060 wholesaler

Product Description

Precision planetary gear reducer is a new-generation of product developed by our company, with a compromise of advanced technology both at home and abroad, its main features are as follows:

1. Low noise: under 65db.

2. Low backlash: within 3 arcmin.

3. High efficiency: 97% for 1 stage, 94% for 2 stages.

4. High input speed: Rated input speed 3000rpm, max input speed 6000 rpm.

5. High output torque: higher torque output than that of conventional planetary gear reducer.

6. High stability hardening,which extends gear service life and maintain high accuracy as new after a long period of operation.

 

Precicion planetary gear reducer is widely used in the following fields:

1. Aerospace, industries.

2. Medical health, electronic information industries.

3. Industrial robots, productin automation, CNC machine tool manufacturing industries.

4. Motor,textile,printing,food,metallurgical,envrironment protection engineering, warehouse logistics industries.

 

About Xingda since 1984
HangZhou Melchizedek Import & Export Co., Ltd. is a leader manufactur in mechanism field and punching/stamp
ing field since 1984. Our main product, NMRV worm gear speed reducer and series helical gearbox, XDR,
XDF, XDK, XDShave reached the advanced technique index of the congeneric European and Janpanese produc
ts, We offer standard gears, sprockets, chains, pulleys, couplings, bushes and so on. We also can accept orders
of  non-standard products, such as gears, shafts, punching parts ect, according to customers’ Drawings or sam-
ples. 

Our company has complete set of equipment including CNC, lathes, milling machines, gear hobbing machine, g-
ear grinding machine, gear honing machine, gear shaping machine, worm grinder, grinding machines, drilling m-
achines, boringmachines, planer, drawing benches, punches, hydraulic presses, plate shearing machines and s-
o on. We have advanced testing equipments also. 

Our company has established favorable cooperation relationships with sub-suppliers involving casting, raw mat-
erial, heat treatment, surface finishing and so on.

                                                               

Application: Motor, Machinery
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Gear Shape: Helical Gear
Step: Single-Step
Type: Planetary Gear Reducer
Samples:
US$ 230/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

industrial gearbox

Ensuring Precision of Gear Tooth Profiles in Industrial Gearboxes

Manufacturers take several measures to ensure the precision of gear tooth profiles in industrial gearboxes:

1. Precision Machining: Gear tooth profiles are machined using advanced CNC (Computer Numerical Control) machines that provide high accuracy and consistency in cutting the gear teeth.

2. Quality Materials: High-quality materials with excellent wear resistance and durability are used to fabricate gears, minimizing the risk of deformation or inaccuracies during operation.

3. Tooth Profile Design: Engineers use specialized software and tools to design gear tooth profiles that minimize tooth stress, ensure proper meshing, and reduce noise and vibration.

4. Heat Treatment: Gears undergo heat treatment processes to improve hardness and wear resistance, enhancing the precision and longevity of the tooth profiles.

5. Tooth Inspection: Gear tooth profiles undergo rigorous inspection using techniques such as coordinate measuring machines (CMMs) and gear measuring instruments to verify dimensional accuracy.

6. Quality Control: Manufacturers implement stringent quality control procedures throughout the manufacturing process to identify and rectify any deviations from the specified gear tooth profiles.

7. Continuous Improvement: Manufacturers invest in research and development to refine gear manufacturing processes, incorporate advanced technologies, and improve the precision of gear tooth profiles.

By following these practices, manufacturers ensure that the gear tooth profiles in industrial gearboxes meet strict quality standards, resulting in reliable and efficient performance in various applications.

industrial gearbox

Efficient Power Distribution and Motion Control with Industrial Gearboxes

Industrial gearboxes play a crucial role in ensuring efficient power distribution and precise motion control within mechanical systems. Here’s how they achieve these functions:

  • Power Transmission: Industrial gearboxes efficiently transfer power from the input shaft to the output shaft through a series of gears with different tooth configurations. The gears mesh and transmit torque, allowing power to be distributed and converted at the desired speed and torque levels.
  • Gear Ratio Selection: By choosing appropriate gear ratios, industrial gearboxes enable the adjustment of output speed and torque according to the application’s requirements. This flexibility allows for efficient power distribution based on specific operational needs.
  • Reduction of Speed: In cases where high-speed input needs to be converted into low-speed output with increased torque, gearboxes use gear reduction to achieve the desired motion control. This is particularly beneficial for heavy-duty applications requiring precision and controlled movement.
  • Increase in Torque: Conversely, industrial gearboxes can increase torque while reducing speed, which is valuable for applications requiring high force output, such as heavy lifting or material processing.
  • Motion Control: Gearboxes provide precise control over the motion of machinery by adjusting speed and torque. This is essential for tasks that demand accurate positioning, synchronization, and coordination of components.
  • Directional Changes: Some gearbox designs, such as bevel or worm gearboxes, enable changes in motion direction. This capability is crucial for applications involving complex motion patterns or reversing movements.
  • Consistency and Reliability: Industrial gearboxes ensure consistent power distribution and motion control over prolonged periods, contributing to the reliability and stability of mechanical systems.

Overall, industrial gearboxes optimize power distribution and motion control, enhancing the efficiency, accuracy, and performance of various machinery and equipment across different industries.

industrial gearbox

Variations in Industrial Gearbox Designs for Specific Tasks

Industrial gearbox designs can vary significantly based on the specific tasks and applications they are intended for. Different industries and applications have unique requirements, and gearbox designs are tailored to meet those needs. Here are some variations in industrial gearbox designs for specific tasks:

  • Helical Gearboxes: Helical gearboxes are known for their efficiency and smooth operation. They are commonly used in applications where precision, low noise, and high efficiency are required, such as conveyors, pumps, and compressors.
  • Bevel Gearboxes: Bevel gearboxes are suitable for transmitting power between non-parallel shafts, making them ideal for applications like printing presses, packaging machinery, and woodworking equipment.
  • Worm Gearboxes: Worm gearboxes offer high torque multiplication and are often used in heavy-duty applications such as mining equipment, elevators, and material handling systems.
  • Planetary Gearboxes: Planetary gearboxes provide excellent power-to-weight ratios and compact designs. They are commonly used in robotics, precision machinery, and aerospace applications.
  • Parallel Shaft Gearboxes: Parallel shaft gearboxes are versatile and can handle a wide range of applications, including conveyors, mixers, agitators, and industrial fans.
  • Right-Angle Gearboxes: Right-angle gearboxes are designed to transmit power at a 90-degree angle, making them suitable for applications such as paper mills, textile machinery, and cooling towers.

The design variations take into account factors such as load distribution, torque requirements, operating speeds, space constraints, and environmental conditions. Industrial gearbox manufacturers offer a variety of options to ensure that the gearbox design aligns with the specific tasks and challenges of the intended application, ultimately enhancing performance, reliability, and efficiency.

China OEM CZPT Transmission-Precision Industrial Speed Servo Gear Box for Automated Guided Vehicle Epb Series Precision Gearbox Frame Size 060   wholesaler China OEM CZPT Transmission-Precision Industrial Speed Servo Gear Box for Automated Guided Vehicle Epb Series Precision Gearbox Frame Size 060   wholesaler
editor by CX 2023-09-18

China wholesaler CZPT Helical Precision Speed Reducer Planetary Gearbox for Servo Stepper Motor Tool Industrial Automation Robotics Laser Cutting Machine GB090-10-P2 Gvb78 gearbox assembly

Product Description

TaiBang Motor Industry Group Co., Ltd.

The main products is induction motor, reversible motor, DC brush gear motor, DC brushless gear motor, CH/CV big gear motors, Planetary gear motor ,Worm gear motor etc, which used widely in various fields of manufacturing pipelining, transportation, food, medicine, printing, fabric, packing, office, apparatus, entertainment etc, and is the preferred and matched product for automatic machine. 

Model Instruction

GB090-10-P2

GB 090 571 P2
Reducer Series Code External Diameter Reduction Ratio Reducer Backlash
GB:High Precision Square Flange Output

GBR:High Precision Right Angle Square Flange Output

GE:High Precision Round Flange Output

GER:High Precision Right Round Flange Output

050:ø50mm
070:ø70mm
090:ø90mm
120:ø120mm
155:ø155mm
205:ø205mm
235:ø235mm
042:42x42mm
060:60x60mm
090:90x90mm
115:115x115mm
142:142x142mm
180:180x180mm
220:220x220mm
571 means 1:10 P0:High Precision Backlash

P1:Precision Backlash

P2:Standard Backlash

Main Technical Performance
 

Item Number of stage Reduction Ratio GB042 GB060 GB060A GB090 GB090A GB115 GB142 GB180 GB220
Rotary Inertia 1 3 0.03 0.16   0.61   3.25 9.21 28.98 69.61
4 0.03 0.14   0.48   2.74 7.54 23.67 54.37
5 0.03 0.13   0.47   2.71 7.42 23.29 53.27
6 0.03 0.13   0.45   2.65 7.25 22.75 51.72
7 0.03 0.13   0.45   2.62 7.14 22.48 50.97
8 0.03 0.13   0.44   2.58 7.07 22.59 50.84
9 0.03 0.13   0.44   2.57 7.04 22.53 50.63
10 0.03 0.13   0.44   2.57 7.03 22.51 50.56
2 15 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
20 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
25 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
30 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
35 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
40 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
45 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
50 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
60 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
70 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
80 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
90 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
100 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51

 

Item Number of stage GB042 GB060 GB060A GB90 GB090A GB115 GB142 GB180 GB220
Backlash(arcmin) High Precision P0 1       ≤1 ≤1 ≤1 ≤1 ≤1 ≤1
2           ≤3 ≤3 ≤3 ≤3
Precision P1 1 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3
2 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5
Standard P2 1 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5
2 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7
Torsional Rigidity(N.M/arcmin) 1 3 7 7 14 14 25 50 145 225
2 3 7 7 14 14 25 50 145 225
Noise(dB) 1,2 ≤56 ≤58 ≤58 ≤60 ≤60 ≤63 ≤65 ≤67 ≤70
Rated input speed(rpm) 1,2 5000 5000 5000 4000 4000 4000 3000 3000 2000
Max input speed(rpm) 1,2 10000 10000 10000 8000 8000 8000 6000 6000 4000

 Noise test standard:Distance 1m,no load.Measured with an input speed 3000rpm 

 

Application: Machinery, Agricultural Machinery
Function: Distribution Power, Change Drive Torque, Change Drive Direction, Speed Reduction
Layout: Cycloidal
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Step: Double-Step
Samples:
US$ 50/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
industrial gearbox

Factors to Consider When Selecting the Right Industrial Gearbox for an Application

Choosing the appropriate industrial gearbox for a specific application requires careful consideration of various factors to ensure optimal performance, reliability, and efficiency. Here are the key factors to consider:

  • Load and Torque Requirements: Determine the maximum load and torque the gearbox will need to handle in the application.
  • Speed Range: Consider the required speed range for both input and output shafts.
  • Operating Conditions: Evaluate the environmental conditions, such as temperature, humidity, and presence of dust or chemicals.
  • Space Constraints: Take into account the available installation space and clearance requirements.
  • Efficiency: Choose a gearbox with the appropriate efficiency rating to minimize power losses.
  • Noise and Vibration: Consider noise and vibration levels, especially in applications where low noiseindustrial gearbox

    Customization of Industrial Gearboxes for Specific Industrial Needs

    Yes, industrial gearboxes can be customized to meet specific industrial needs and requirements. Manufacturers offer customization options to ensure that the gearbox design and specifications align with the unique demands of different applications:

    1. Gear Ratio: Industrial gearboxes can be customized to achieve specific gear ratios, allowing precise control over speed reduction or increase according to the application’s requirements.

    2. Torque Capacity: Gearboxes can be designed with varying torque capacities to handle different levels of load and stress in heavy-duty applications.

    3. Mounting Configurations: Gearboxes can be customized with different mounting options, such as flange or shaft-mounted designs, to fit seamlessly into the existing machinery.

    4. Lubrication: Manufacturers can tailor the lubrication system of the gearbox to suit the operating conditions and environmental factors of the specific application.

    5. Materials and Coatings: Industrial gearboxes can be customized with specific materials and coatings to enhance corrosion resistance, wear resistance, and durability.

    6. Accessories and Features: Customizable features may include input and output shaft configurations, enclosures, cooling systems, and additional accessories to optimize performance.

    7. Noise and Vibration Control: Custom designs can incorporate features to reduce noise and vibration, ensuring quieter and smoother operation.

    8. Integration with Control Systems: Gearboxes can be customized to seamlessly integrate with control systems and automation technologies.

    Manufacturers work closely with customers to understand their unique requirements and tailor industrial gearboxes accordingly. Customization ensures that the gearbox effectively addresses the specific challenges and demands of various industries, enhancing overall system performance and efficiency.

    is crucial.

  • Service and Maintenance: Assess ease of maintenance, accessibility for repairs, and availability of replacement parts.
  • Mounting and Alignment: Ensure compatibility with the existing machinery and proper shaft alignment.
  • Cost and Budget: Balance performance requirements with budget constraints.
  • Expected Lifespan: Choose a gearbox with a suitable lifespan for the application’s durability needs.
  • Gearbox Type: Select the appropriate gearbox type (helical, bevel, worm, etc.) based on the application’s specific requirements.

By carefully considering these factors and consulting with gearbox experts, you can make an informed decision and choose the right industrial gearbox that meets the unique demands of your application.

Available

|

Customized Request

industrial gearbox

Industrial Gearbox: Definition and Applications

An industrial gearbox is a mechanical device designed to transmit power and torque between input and output shafts while changing the speed and direction of rotation. It consists of a set of gears enclosed in a housing to protect the components and facilitate lubrication. Industrial gearboxes find wide-ranging applications across various industries:

  • Manufacturing: Gearboxes are used in manufacturing processes for tasks like material handling, conveyor systems, and assembly line automation.
  • Energy Generation: Wind turbines, hydroelectric plants, and thermal power plants utilize gearboxes to adapt rotational speeds and transmit power between turbines and generators.
  • Construction: In construction equipment such as cranes, excavators, and concrete mixers, gearboxes play a crucial role in converting engine power into mechanical motion.
  • Automotive: Vehicles require gearboxes to transfer power from engines to wheels, providing various speed options for different driving conditions.
  • Agriculture: Tractors and agricultural machinery utilize gearboxes for tasks like plowing, seeding, and harvesting.
  • Mining: Mining equipment, including conveyor systems and heavy machinery, rely on gearboxes to handle the demanding conditions of mineral extraction.
  • Marine: Gearboxes are essential in marine applications, such as propulsion systems for ships and boats.
  • Food and Beverage: Conveyors, mixers, and processing equipment in the food and beverage industry utilize gearboxes for controlled movement and processing.
  • Oil and Gas: Drilling rigs, pumps, and extraction machinery in the oil and gas sector use gearboxes to handle high torque and speed requirements.

Industrial gearboxes ensure efficient power transmission and enable machinery to perform specific tasks at optimal speeds. Their versatility and reliability make them integral components in various industrial processes and equipment.

China wholesaler CZPT Helical Precision Speed Reducer Planetary Gearbox for Servo Stepper Motor Tool Industrial Automation Robotics Laser Cutting Machine GB090-10-P2 Gvb78   gearbox assembly	China wholesaler CZPT Helical Precision Speed Reducer Planetary Gearbox for Servo Stepper Motor Tool Industrial Automation Robotics Laser Cutting Machine GB090-10-P2 Gvb78   gearbox assembly
editor by CX 2023-08-23

China factory ZD High Precision Low Backlash Spur or Helical Gear Planetary Speed Gear Reducer Gearbox For Servo Motor Steeping Motor with Best Sales

Product Description

ZD High Precision Low Backlash Spur or Helical Gear Planetary Speed Gear Reducer Gearbox For Servo Steeping Motor

Product Description

          Planetary gearbox is a kind of reducer with wide versatility. The inner gear adopts low carbon alloy steel carburizing quenching and grinding or nitriding process. Planetary gearbox has the characteristics of small structure size, large output torque, high speed ratio, high efficiency, safe and reliable performance, etc. The inner gear of the planetary gearbox can be divided into spur gear and helical gear. Customers can choose the right precision reducer according to the needs of the application.

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Range Of Planetary Gearbox

 

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FAQ

Q: What’re your main products?
A: We currently produce Brushed Dc Motors, Brushed Dc Gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors, Ac Motors and High Precision Planetary Gear Box etc. You can check the specifications for above motors on our website and you can email us to recommend needed motors per your specification too.

Q: How to select a suitable motor?
A:If you have motor pictures or drawings to show us, or you have detailed specs like voltage, speed, torque, motor size, working mode of the motor, needed lifetime and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.

Q: Do you have a customized service for your standard motors?
A: Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.

Q: Do you have an individual design service for motors?
A: Yes, we would like to design motors individually for our customers, but it may need some mold developing cost and design charge.

Q: What’s your lead time?
A: Generally speaking, our regular standard product will need 15-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depend on the specific orders.

Please contact us if you have detailed requests, thank you !

Shipping Cost:

Estimated freight per unit.



To be negotiated
Application: Motor, Machinery, Marine, Agricultural Machinery
Function: Change Drive Torque, Speed Changing, Speed Reduction, AGV, CNC Machine, Robot
Layout: Planetary Gear
Samples:
US$ 100/Piece
1 Piece(Min.Order)

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Customization:
Available

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Customized Request

gearbox

Types of Gearboxes

There are several types of gearboxes. Some are known as helical gear reducers, while others are called planetary gearboxes. The article also discusses Continuously Variable Transmission (CVT) and helical gear reducer. If you are interested in purchasing a new gearbox, make sure to read our articles on these different types. If you are confused, consider reading our articles on planetary gearboxes and helical gear reducers.

planetary gearbox

The planetary gearbox has several advantages. Its compact design and light weight allows it to transmit high torques while remaining quiet. The gears are connected to one another through a carrier, which is typically fixed and helps transmit torques to the output shaft. Its planetary structure arrangement also reduces backlash and provides high rigidity, which is important for quick start and stop cycles and rotational direction change. Depending on the design and performance desired, planetary gearboxes are categorized into three main types:
The type of planetary gears used in a given application determines the overall cost of the unit. Manufacturers offer a range of prices, and they can help you determine which gearbox is right for your needs. You should also ask a manufacturer for the cost of a planetary gearbox. By asking about price and specs, you can avoid wasting money and time on a planetary gearbox that does not perform up to its potential.
A planetary gearbox is probably installed in your new car’s automatic transmission. For more information, consult your owner’s manual or call the dealer’s service department. This type of gearbox is more complex than other types of gearboxes, so if you don’t know much about them, do an internet search for “planetary gearbox.”
The teeth of a planetary gearbox are formed by the stepping motion of two gears: the sun gear and the inner ring. The sun gear is the input, while the planetary gears rotate around the sun gear. Their ratio depends on the number of teeth and the space between the planets. If you have a 24 tooth sun gear, the planetary gears’ ratio will be -3/2. The sun gear is also attached to the axle.
Another advantage of a planetary gear system is that it can generate high torques. The load is shared among multiple planet gears. This makes the gears more resilient to damage. A planetary gearbox can be as high as 332,000 Nm, and can be used in vehicles and industrial applications requiring medium to high torque. A planetary gear system is a great alternative to a traditional transmission. So, how does it work?

helical gearbox

The main difference between the helical gearbox and the spur gear is the center distance between the teeth. The helical gearbox has a larger pitch circle than the spur gear and thus requires a radial module. In addition, the two types of gears can only be made with the same tooth-cutting tool as the spur gear. However, the helical gearbox is more efficient in terms of production costs.
The helical gearbox is a low-power consumption, compact type of gearbox that is used for a wide range of industrial applications. They are highly durable and withstand high loads with utmost efficiency. The helical gearbox can be manufactured in cast steel and iron for small and medium units. This type of gearbox is also commonly used for crushers, conveyors, coolers, and other applications that need low power.
The helical gear has many advantages over the spur gear. It produces less noise. It has less friction and is less likely to wear out. It is also quieter than spur gears. This is because multiple teeth are in mesh. Because the teeth are in mesh, the load is distributed over a larger area, resulting in a smoother transition between gears. The reduction in noise and vibration reduces the risk of damaging the gear.
The helical gear’s axial excitation force is obtained using a linearized equation of motion in the rotational direction. The damping coefficient of the equation is 0.07. The helical gear is made up of a steel shaft with a diameter of 20 mm and a 5 mm thick aluminum plate. The stiffness of the bearing is 6.84 x 107 N/m. The damping force of the plate is 2,040 kg/m2/s.
The worm gearbox has a better efficiency ratio than the helical one, but it is less efficient in low-ratio applications. In general, worm gearboxes are more efficient than helical gearboxes, although there are some exceptions to this rule. A helical gearbox is better for applications that require high torque. It may also be more economical in the long run. If you are considering a helical gearbox, consider the advantages it has over worm gearboxes.
gearbox

helical gear reducer

A helical gear reducer for a machine’s gearbox is an integral component of the drive system. This unit amplifies torque and controls speed and, therefore, compliments the engine by rotating slower than the engine’s input shaft. A helical gear reducer is a compact gearbox component that is used in industrial applications. A variety of sizes is available to suit various machine configurations. The following sections will discuss some of the different types available.
Designed by experts and engineers, a helical gear reducer is a surprisingly small and light gear that satisfies the needs of many machine applications. It features a large transmission torque, a low starting and running speed, and a fine classification of transmission ratios. A helical gear reducer is lightweight and easily connected to other gears, and it features a high technical content.
In order to avoid errors and poor performance, regular maintenance is a must. The proper lubrication of the gear reducer can minimize failures, errors, and poor performance. Every gear reducer manufacturer sells a suitable lubricant, which must match the properties of the machine’s drive mechanism. It is also advisable to check the lubrication regularly to avoid any deterioration of the unit’s performance.
While the worm gearbox may be better for applications where torque is high, the helical gear reducer offers greater efficiency at lower cost. Although worm gearboxes may be cheaper initially, they are less effective at higher ratios. Even if the worm gear is more expensive to buy, it still offers 94% efficiency, which makes it more cost-effective. There are some significant advantages to both types of gearboxes.
The main advantage of a helical gear reducer over a spur gear is its smoother operation. Unlike spur gears, which have teeth that are straight, helical gears have angled teeth that gradually engage with each other. This helps ensure that the gear does not grind or make excessive noise when it turns. Additionally, they are less commonly used in automation and precision machinery. They are often used in industrial applications.
gearbox

Continuously variable transmission

A Continuously Variable Transmission (CVT) is an automatic transmission that can run through a vast number of gears. Unlike a standard automatic transmission, it can run at any speed, even at a low rev. The CVT is also capable of running at infinitely low gears. Its basic function is to provide different torque ratios to the engine. In addition to delivering power, CVTs have other benefits.
One of the major advantages of a CVT is its simplicity. Its simplicity translates into fewer moving parts, which means less maintenance. The CVT’s simplicity also means that it can handle a wide variety of different types of road conditions and driving styles. In addition to being a great alternative to a traditional automatic transmission, CVTs can be used on many other types of vehicles, including tractors, snowmobiles, motor scooters, and power tools.
A CVT is much smoother than a conventional automatic transmission. It never has to hunt for a gear. It also responds well to throttle inputs and speed changes. Both of these technologies are available on many modern vehicles, including the Nissan Rogue and Mazda CX-5. It’s important to note that each of these transmissions has its pros and cons. So, if you’re looking for a car with a CVT, make sure to read the reviews. They’ll help you decide which transmission is right for you.
Another advantage of a CVT is its fuel efficiency. Many cars now feature CVTs, and they’re becoming increasingly popular with automakers. In addition to fuel efficiency, most cars with CVTs also have a smoother ride. There’s no more sudden downshifts or gear hunting. This makes driving a lot easier. And, the added benefits of smoother driving make CVTs the ideal choice for many drivers.
Although a CVT is more common among Japanese car manufacturers, you’ll find CVTs on European car models as well. The Mercedes-Benz A-Class, B-Class, and Megane are some examples of vehicles that use this technology. Before making a decision, consider the reliability of the model in question. Consumer Reports is a good resource for this. It also offers a history of use and reliability for every type of car, including the Honda Accord.

China factory ZD High Precision Low Backlash Spur or Helical Gear Planetary Speed Gear Reducer Gearbox For Servo Motor Steeping Motor   with Best Sales China factory ZD High Precision Low Backlash Spur or Helical Gear Planetary Speed Gear Reducer Gearbox For Servo Motor Steeping Motor   with Best Sales
editor by CX 2023-07-07

China Siheng High precise Planetary gearbox for 50-7.5KW 40mm-180mm flange servo motor with high quality wholesaler

Warranty: 3 a long time
Relevant Industries: Constructing Content Stores, Producing Plant, Machinery Mend Shops, Food & Beverage Manufacturing unit, Printing Outlets, Development works , Power & Mining, Promoting Company, servo motor
Gearing Arrangement: Planetary
Enter Velocity: three

2. How can we know the item high quality?
A2: We recommend you to get a sample. Also, you can send us electronic mail for element photos for examining if you are not able to get sufficient information in the product webpage.

three. How can we get your catalog?
A3: Make sure you go to below site website link to download it .-http:///download.php

4. Can we have free sample?
A4: Yes certain, but remember to spend the shipping and delivery cost by youself.

5. Is this your ultimate cost? Might i have the low cost?
A5: Our price tag is the factory price, and if your quantity is bigger, we will let the low cost for you.

six.Is there low cost delivery cost to import to our region?
A6: Indeed, we have our standard shipping organization, they have extremely good value.

7. Can we visit your manufacturing facility?
A7: Indeed welcome warmly. Our address is Flooring 3,B constructing,No 388,Songhuang Street, Xihu (West Lake) Dis. District, ZheJiang Town, Hip Hop Cuban Chain Necklace Large Quality Luxury Gold Plated Coloration Zircon Cuban Link Chain Necklace China.

8.What is the Guarantee for your merchandise?
A8: 1 year warranty for all digital goods. If any top quality problems on our side occured in this period, we will consider on the shipping and delivery expense and replacement.

Key Market Insights Related to Worm Reduction Gearboxes

A gearbox is a mechanical device that allows you to shift between different speeds or gears. It does so by using one or more clutches. Some gearboxes are single-clutch, while others use two clutches. You can even find a gearbox with closed bladders. These are also known as dual clutches and can shift gears more quickly than other types. Performance cars are designed with these types of gearboxes.
gearbox

Backlash measurement

Gearbox backlash is a common component that can cause noise or other problems in a car. In fact, the beats and sets of gears in a gearbox are often excited by the oscillations of the engine torque. Noise from gearboxes can be significant, particularly in secondary shafts that engage output gears with a differential ring. To measure backlash and other dimensional variations, an operator can periodically take the output shaft’s motion and compare it to a known value.
A comparator measures the angular displacement between two gears and displays the results. In one method, a secondary shaft is disengaged from the gearbox and a control gauge is attached to its end. A threaded pin is used to secure the differential crown to the secondary shaft. The output pinion is engaged with the differential ring with the aid of a control gauge. The angular displacement of the secondary shaft is then measured by using the dimensions of the output pinion.
Backlash measurements are important to ensure the smooth rotation of meshed gears. There are various types of backlash, which are classified according to the type of gear used. The first type is called circumferential backlash, which is the length of the pitch circle around which the gear rotates to make contact. The second type, angular backlash, is defined as the maximum angle of movement between two meshed gears, which allows the other gear to move when the other gear is stationary.
The backlash measurement for gearbox is one of the most important tests in the manufacturing process. It is a criterion of tightness or looseness in a gear set, and too much backlash can jam a gear set, causing it to interface on the weaker part of its gear teeth. When backlash is too tight, it can lead to gears jamming under thermal expansion. On the other hand, too much backlash is bad for performance.

Worm reduction gearboxes

Worm reduction gearboxes are used in the production of many different kinds of machines, including steel and power plants. They are also used extensively in the sugar and paper industries. The company is constantly aiming to improve their products and services to remain competitive in the global marketplace. The following is a summary of key market insights related to this type of gearbox. This report will help you make informed business decisions. Read on to learn more about the advantages of this type of gearbox.
Compared to conventional gear sets, worm reduction gearboxes have few disadvantages. Worm gear reducers are commonly available and manufacturers have standardized their mounting dimensions. There are no unique requirements for shaft length, height, and diameter. This makes them a very versatile piece of equipment. You can choose to use one or combine several worm gear reducers to fit your specific application. And because they have standardized ratios, you will not have to worry about matching up multiple gears and determining which ones fit.
One of the primary disadvantages of worm reduction gearboxes is their reduced efficiency. Worm reduction gearboxes usually have a maximum reduction ratio of five to sixty. The higher-performance hypoid gears have an output speed of around ten to twelve revolutions. In these cases, the reduced ratios are lower than those with conventional gearing. Worm reduction gearboxes are generally more efficient than hypoid gear sets, but they still have a low efficiency.
The worm reduction gearboxes have many advantages over traditional gearboxes. They are simple to maintain and can work in a range of different applications. Because of their reduced speed, they are perfect for conveyor belt systems.
gearbox

Worm reduction gearboxes with closed bladders

The worm and the gear mesh with each other in a combination of sliding and rolling movements. This sliding action is dominant at high reduction ratios, and the worm and gear are made of dissimilar metals, which results in friction and heat. This limits the efficiency of worm gears to around thirty to fifty percent. A softer material for the gear can be used to absorb shock loads during operation.
A normal gear changes its output independently once a sufficient load is applied. However, the backstop complicates the gear configuration. Worm gears require lubrication because of the sliding wear and friction introduced during movement. A common gear arrangement moves power at the peak load section of a tooth. The sliding happens at low speeds on either side of the apex and occurs at a low velocity.
Single-reduction gearboxes with closed bladders may not require a drain plug. The reservoir for a worm gear reducer is designed so that the gears are in constant contact with lubricant. However, the closed bladders will cause the worm gear to wear out more quickly, which can cause premature wear and increased energy consumption. In this case, the gears can be replaced.
Worm gears are commonly used for speed reduction applications. Unlike conventional gear sets, worm gears have higher reduction ratios. The number of gear teeth in the worm reduces the speed of a particular motor by a substantial amount. This makes worm gears an attractive option for hoisting applications. In addition to their increased efficiency, worm gears are compact and less prone to mechanical failure.

Shaft arrangement of a gearbox

The ray-diagram of a gearbox shows the arrangement of gears in the various shafts of the transmission. It also shows how the transmission produces different output speeds from a single speed. The ratios that represent the speed of the spindle are called the step ratio and the progression. A French engineer named Charles Renard introduced five basic series of gearbox speeds. The first series is the gear ratio and the second series is the reverse gear ratio.
The layout of the gear axle system in a gearbox relates to its speed ratio. In general, the speed ratio and the centre distance are coupled by the gear axles to form an efficient transmission. Other factors that may affect the layout of the gear axles include space constraints, the axial dimension, and the stressed equilibrium. In October 2009, the inventors of a manual transmission disclosed the invention as No. 2. These gears can be used to realize accurate gear ratios.
The input shaft 4 in the gear housing 16 is arranged radially with the gearbox output shaft. It drives the lubricating oil pump 2. The pump draws oil from a filter and container 21. It then delivers the lubricating oil into the rotation chamber 3. The chamber extends along the longitudinal direction of the gearbox input shaft 4, and it expands to its maximum diameter. The chamber is relatively large, due to a detent 43.
Different configurations of gearboxes are based on their mounting. The mounting of gearboxes to the driven equipment dictates the arrangement of shafts in the gearbox. In certain cases, space constraints also affect the shaft arrangement. This is the reason why the input shaft in a gearbox may be offset horizontally or vertically. However, the input shaft is hollow, so that it can be connected to lead through lines or clamping sets.
gearbox

Mounting of a gearbox

In the mathematical model of a gearbox, the mounting is defined as the relationship between the input and output shafts. This is also known as the Rotational Mount. It is one of the most popular types of models used for drivetrain simulation. This model is a simplified form of the rotational mount, which can be used in a reduced drivetrain model with physical parameters. The parameters that define the rotational mount are the TaiOut and TaiIn of the input and output shaft. The Rotational Mount is used to model torques between these two shafts.
The proper mounting of a gearbox is crucial for the performance of the machine. If the gearbox is not aligned properly, it may result in excessive stress and wear. It may also result in malfunctioning of the associated device. Improper mounting also increases the chances of the gearbox overheating or failing to transfer torque. It is essential to ensure that you check the mounting tolerance of a gearbox before installing it in a vehicle.

China Siheng High precise Planetary gearbox for 50-7.5KW 40mm-180mm flange servo motor with high quality     wholesaler China Siheng High precise Planetary gearbox for 50-7.5KW 40mm-180mm flange servo motor with high quality     wholesaler
editor by czh 2023-02-28

China Professional Servo Right Angle Bevel Planetary Gearbox ZR Series gearbox engine

Applicable Industries: Creating Materials Outlets, Manufacturing Plant, Equipment Fix Retailers, Foods & Beverage Manufacturing facility, Farms, Retail, Printing Shops, Construction works , Power & Mining
Gearing Arrangement: Helical
Output Torque: 1.5 ~ 16Nm
Enter Speed: 2500rpm
Output Pace: Accoring to motor velocity and ratio
Software: Textile, Foodstuff Processing Device, CNC, AGV, Robotic Industry
Mounting Placement: Any course
Gearbox Measurement: 42 ~ 120mm
Colour: Sliver blue
Ratio: 2 ~ three hundred
Guarantee: 1 calendar year after the day of ex-manufacturing facility
Packing: Wooden box or carton
Input Form: IEC Flange
Certificate: CE & ISO
Structures: Bearing + Equipment + Box
Packaging Particulars: Picket or carton
Port: ZheJiang

Servo Correct Angle Bevel Planetary Gearbox ZR SequenceZR collection appropriate angle gearbox input and output kind a angle of ninety diploma, little volume and compact structure make mounting room saved. It has low backlash significantly less than ten sec, and largely utilized in automation industry. The right angle reducer is processed by sophisticated 6 axial exact equipment, clamp as soon as time and complete method at very same time to guarantee the best precision. Transmission gears are exact developed, operating at low backlash and large precision. Specification Related Goods Business Introduction 3F Famed business created from a manufacturing facility which professionally manufactures the gears. All staffs of manufacturing facility and R & D team have a lot more than twenty years’ gear production and creating expertise. The manufacturing unit cooperated with planetary gearbox engineering team in the early interval, and then set up enterprise office of the planetary gearbox, and developed the design and manufacturing method of merchandise line of planetary gearbox sequence. Merchandise can be suitable with servo motors and stepper motors made by any servo manufacturing facility. Large precision planetary reducers functions of lowering rotating pace, growing torque greatly, increasing inertia of the motor rotor, enhancing rigidity, shortening the finding time of start off and cease, miniaturizing the motor electrical power and strengthening the security of the inertia load and reducing the vibration at the very same time. Our Companies & Toughness 1. Cost-effective alternatives of German Alpha, Neugart, Japan Shimpo, Harmonic Travel, ZheJiang Apex, and many others.two. Shipping time could be negotiated if you are urgent.3. OEM service is appropriate.4. Thorough right after-revenue provider and totally free technological support.5. Substantial good quality at reasonable costs.

What Is a Gearbox?

There are several factors to consider when choosing a gearbox. Backlash, for example, is a consideration, as it is the angle at which the output shaft can rotate without the input shaft moving. While this isn’t necessary in applications without load reversals, it is important for precision applications involving load reversals. Examples of these applications include automation and robotics. If backlash is a concern, you may want to look at other factors, such as the number of teeth in each gear.
gearbox

Function of a gearbox

A gearbox is a mechanical unit that consists of a chain or set of gears. The gears are mounted on a shaft and are supported by rolling element bearings. These devices alter the speed or torque of the machine they are used in. Gearboxes can be used for a wide variety of applications. Here are some examples of how gearboxes function. Read on to discover more about the gears that make up a gearbox.
Regardless of the type of transmission, most gearboxes are equipped with a secondary gear and a primary one. While the gear ratios are the same for both the primary and secondary transmission, the gearboxes may differ in size and efficiency. High-performance racing cars typically employ a gearbox with two green and one blue gear. Gearboxes are often mounted in the front or rear of the engine.
The primary function of a gearbox is to transfer torque from one shaft to another. The ratio of the driving gear’s teeth to the receiving member determines how much torque is transmitted. A large gear ratio will cause the main shaft to revolve at a slower speed and have a high torque compared to its counter shaft. Conversely, a low gear ratio will allow the vehicle to turn at a lower speed and produce a lower torque.
A conventional gearbox has input and output gears. The countershaft is connected to a universal shaft. The input and output gears are arranged to match the speed and torque of each other. The gear ratio determines how fast a car can go and how much torque it can generate. Most conventional transmissions use four gear ratios, with one reverse gear. Some have two shafts and three inputs. However, if the gear ratios are high, the engine will experience a loss of torque.
In the study of gearbox performance, a large amount of data has been collected. A highly ambitious segmentation process has yielded nearly 20,000 feature vectors. These results are the most detailed and comprehensive of all the available data. This research has a dual curse – the first is the large volume of data collected for the purpose of characterization, while the second is the high dimensionality. The latter is a complication that arises when the experimental gearbox is not designed to perform well.
gearbox

Bzvacklash

The main function of a gearhead is to multiply a moment of force and create a mechanical advantage. However, backlash can cause a variety of issues for the system, including impaired positioning accuracy and lowered overall performance. A zero backlash gearbox can eliminate motion losses caused by backlash and improve overall system performance. Here are some common problems associated with backlash in gearheads and how to fix them. After you understand how to fix gearbox backlash, you’ll be able to design a machine that meets your requirements.
To reduce gearbox backlash, many designers try to decrease the center distance of the gears. This eliminates space for lubrication and promotes excessive tooth mesh, which leads to premature mesh failure. To minimize gearbox backlash, a gear manufacturer may separate the two parts of the gear and adjust the mesh center distance between them. To do this, rotate one gear with respect to the fixed gear, while adjusting the other gear’s effective tooth thickness.
Several manufacturing processes may introduce errors, and reducing tooth thickness will minimize this error. Gears with bevel teeth are a prime example of this. This type of gear features a small number of teeth in comparison to its mating gear. In addition to reducing tooth thickness, bevel gears also reduce backlash. While bevel gears have fewer teeth than their mating gear, all of their backlash allowance is applied to the larger gear.
A gear’s backlash can affect the efficiency of a gearbox. In an ideal gear, the backlash is zero. But if there is too much, backlash can cause damage to the gears and cause it to malfunction. Therefore, the goal of gearbox backlash is to minimize this problem. However, this may require the use of a micrometer. To determine how much gearbox backlash you need, you can use a dial gauge or feeler gauge.
If you’ve been looking for a way to reduce backlash, a gearbox’s backlash may be the answer. However, backlash is not a revolt against the manufacturer. It is an error in motion that occurs naturally in gear systems that change direction. If it is left unaccounted for, it can lead to major gear degradation and even compromise the entire system. In this article, we’ll explain how backlash affects gears and how it affects the performance of a gearbox.

Design

The design of gearboxes consists of a variety of factors, including the type of material used, power requirements, speed and reduction ratio, and the application for which the unit is intended. The process of designing a gearbox usually begins with a description of the machine or gearbox and its intended use. Other key parameters to consider during gearbox design include the size and weight of the gear, its overall gear ratio and number of reductions, as well as the lubrication methods used.
During the design process, the customer and supplier will participate in various design reviews. These include concept or initial design review, manufacturing design validation, critical design review, and final design review. The customer may also initiate the process by initiating a DFMEA. After receiving the initial design approval, the design will go through several iterations before the finalized design is frozen. In some cases, the customer will require a DFMEA of the gearbox.
The speed increaser gearboxes also require special design considerations. These gearboxes typically operate at high speeds, causing problems with gear dynamics. Furthermore, the high speeds of the unit increase frictional and drag forces. A proper design of this component should minimize the effect of these forces. To solve these problems, a gearbox should incorporate a brake system. In some cases, an external force may also increase frictional forces.
Various types of gear arrangements are used in gearboxes. The design of the teeth of the gears plays a significant role in defining the type of gear arrangement in the gearbox. Spur gear is an example of a gear arrangement, which has teeth that run parallel to the axis of rotation. These gears offer high gear ratios and are often used in multiple stages. So, it is possible to create a gearbox that meets the needs of your application.
The design of gearboxes is the most complex process in the engineering process. These complex devices are made of multiple types of gears and are mounted on shafts. They are supported by rolling element bearings and are used for a variety of applications. In general, a gearbox is used to reduce speed and torque and change direction. Gearboxes are commonly used in motor vehicles, but can also be found in pedal bicycles and fixed machines.
gearbox

Manufacturers

There are several major segments in the gearbox market, including industrial, mining, and automotive. Gearbox manufacturers are required to understand the application and user industries to design a gearbox that meets their specific requirements. Basic knowledge of metallurgy is necessary. Multinational companies also provide gearbox solutions for the power generation industry, shipping industry, and automotive industries. To make their products more competitive, they need to focus on product innovation, geographical expansion, and customer retention.
The CZPT Group started as a small company in 1976. Since then, it has become a global reference in mechanical transmissions. Its production range includes gears, reduction gearboxes, and geared motors. The company was the first in Italy to achieve ISO certification, and it continues to grow into one of the world’s leading manufacturers of production gearboxes. As the industry evolves, CZPT focuses on research and development to create better products.
The agriculture industry uses gearboxes to implement a variety of processes. They are used in tractors, pumps, and agricultural machinery. The automotive industry uses gears in automobiles, but they are also found in mining and tea processing machinery. Industrial gearboxes also play an important role in feed and speed drives. The gearbox industry has a diverse portfolio of manufacturers and suppliers. Here are some examples of gearboxes:
Gearboxes are complex pieces of equipment. They must be used properly to optimize efficiency and extend their lifespan. Manufacturers employ advanced technology and strict quality control processes to ensure their products meet the highest standards. In addition to manufacturing precision and reliability, gearbox manufacturers ensure that their products are safe for use in the production of industrial machinery. They are also used in office machines and medical equipment. However, the automotive gearbox market is becoming increasingly competitive.

China Professional Servo Right Angle Bevel Planetary Gearbox ZR Series     gearbox engineChina Professional Servo Right Angle Bevel Planetary Gearbox ZR Series     gearbox engine
editor by czh

90degree High Precise Planet shop ary Gearbox for AC Custom Servo Motor

Product Description

WPF Core Function

Structural features

The reducer outputs the planet CZPT , the ring gear adopts the split structure design, the CZPT parameters of the reducer are evenly distributed, the product processing technology is the same as the high-end product, and the same high-precision processing equipment is used for manufacturing, and the cost performance is high. The ring gear of the reducer, the planet CZPT and the input shaft are made of 40Cr high-quality structural steel. Hot forging processes are used to achieve higher material densities. It has higher strength stiffness and toughness than cast box and round steel. 

 

Gear function 

The true spur gear spur gear, the gear material is made of 20CrMnTi high-quality alloy steel. After carburizing and grinding, the hardness can reach HRC62. Compared with ordinary steel 40Cr and 38CrMnTi gears, only surface nitriding treatment has higher hardness and hardness. , stiffness, toughness, wear resistance. Using 3D Simulation’s design analysis techniques, the gear profile and tooth orientation of the gear are trimmed and trimmed to reduce gear meshing noise and extend the life of the gear train.

 

Application characteristics 

The product parameters are uniform, good, can withstand certain radial and axial loads, and have excellent performance under medium and low precision requirements.

Product Description

 

FAQ
1. How can we know the product quality?

A1: We suggest you to order a sample. Also, you can send us email for detail photos for checking if you cannot get enough information in the product page.

 

2. How can we get your catalog?

A2: Please go to below website link to download it .-http://sihengmotor.en.made-in-china.com

 

3. Can we have free sample?

A3: Yes sure, but please pay the shipping cost by youself.

 

4. Is this your final price? May i have the discount?

A4: Our price is the factory price, and if your quantity is larger, we will allow the discount for you.

 

5.Is there cheap shipping cost to import to CZPT country?

A5: Yes, we have CZPT regular shipping company, they have very good price.

 

6. Can we visit your factory?

A6: Yes welcome warmly. Our address is Floor 3,B building,No 388,Songhuang Road, Xihu (West CZPT ) Dis. District, ZheJiang City, CZPT .

 

7.What is the Warranty for your products?

A7: One year warranty for all electronic products. If any quality problems on CZPT side occured in this period, we will take on the shipping cost and replacement.

Planeta Cheap ry Gearbox Reducer Square Type Rat best io 10: 1 for Servo Motor

Product Description

Product Parameters

 

Model Number: ASGB060-L1
Ratio: 10:1
Norminal Output Torque: 40Nm
Emergency Stop Torque: 2.5 times of Nominal Output Torque
Nominal Input CZPT : 5000rpm
Max.Input CZPT : 10000rpm
Torsinal Rigidity: 7 N.m/arcmin
Max. Radial Load: 1530 N
Max. Axial Load: 630 N
Service Life: 20000 hr
Precision Backlash P1: ≤3 arcmin
Efficiency: ≥95%
Installation: horizontal
Shell Material: Aluminium alloy
Gear Material: 42crmo

 

Product Advantage

(1).The output shaft is made of large size,large span double bearing design,output shaft and planetary arm bracket as a whole.The input shaft is placed directly on the planet arm bracket to ensure that the reducer has high operating accuracy and maximum torsional rigidity.

(2).Shell and the inner ring gear used integrated design,quenching and tempering after the processing of the teeth so that it can achieve high torque,high precision,high wear resistance.Moreover surface nickel-plated anti-rust treatment,so that its corrosion resistance greatly enhanced.

(3).The planetary gear transmission employs full needle roller without retainer to increase the contact surface,which greatly upgrades structural rigidity and service life.

(4).The gear is made of Japanese material.After the metal cutting process,the vacuum carburizing heat treatment to 58-62HRC. And then by the hobbing,Get the best tooth shape,tooth direction,to ensure that the gear of high precision and good impact toughness.

(5).Input shaft and sun gear integrated structure,in order to improve the operation accuracy of the reducer.
 

Application

Packaging & CZPT

FAQ

Q:Could you accept CZPT and CZPT ize?
A:YES,we can CZPT ize for you according to sample or drawing.

Q:Dose your factory have any certificate?
A:yes.we have ISO 9001:2008,IQNET and SGS. If you want other like CE,we can do for you.

Q:IS you company factory or CZPT Company?
A:We have CZPT own factory ;our type is factory + trade.

Q: What’s the delivery time?
A:It usually takes about 7 working days,but the exact delivery time might be different for different order or at different time.

Q: How does your factory do regarding quality control? 
A:Quality is priority. We always attach great importance to quality control from the beginning to the end of the production. CZPT y product will be fully assembled and carefully tested before packed .

Q: What’s your warranty terms? 
A:We offer different warranty terms for different products. Please contact with us for details.

Click the link get contact information
 

42mm Flange Planetary Gearbox Servo Motor manufacturer Gearbox Cust shop omize Planetary Reduction Gearbox

Product Description

Product Description

 

HPS is a leading manufacturer and supplier of planetary gearbox and gear motor in CZPT , Our company covers an area of 6000 square meters with an annual capacity of 500000 pcs. Meanwhile, all 6 production lines strictly comply with ISO 9001 and CE to control the quality. wide-range series products have been exported to 30+ countries all over the world. 
Besides, we are making great efforts to CZPT ize and provide complete solutions to meet different clients’ requirements and market. Our R&D team has 15 years experience in this field, makes CZPT company honored with many invention patents and utility patents,  which makes CZPT the most CZPT able and reliable manufacturer.

 

SPECIFICATIONS STAGE RATIO RATED TORQUE (N.m)
PS42-L1MA Planetry Gearbox L1 4 9
5 9
7 5
10 5
Adapted motor ∅8-25/ ∅30-3/∅45-M3
Rated Input CZPT (rpm) 3000
Max Input CZPT (rpm) 6000
Backlash L1 ≤10 Arcmin
Fault stop torque(N.m) 2 times of rated torque
Efficiency L1 96%
Average life span 20000h
Operating temperature -10°~+90°
Nosie  ≤55 db
IP 54
Installation method Any installation method

Production & Test Equipments

 

Exhibition

 

HPS attends 5-6 exhibitions every year, both solar PV exhibitions and automation industry exhibitions, professional sales team and quality products build CZPT a good reputation in the market.

Certificates

Successful Projects

Packaging & CZPT

FAQ

 

Q1:Which areas are your products mainly used in?

A:At present, we have two main products: precision planetary gear reducer and solar geared motor. Most of the precision planetary reducers are used in automation fields, such as medical equipment, 3D printers, door openers, tapping machines, CNC lathes and a series of automation equipment. In addition, CZPT solar geared motors are used in photovoltaic CZPT generation projects, which are mainly combined with rotary drives to drive solar panels to track sunlight.
Q2: How to choose the suitable planetary gearbox?
A :First of all, we need you to be able to provide relevant parameters. If you have a motor drawing, it will let us recommend a suitable gearbox for you CZPT er. If not, we hope you can provide the following motor parameters: output speed, output torque, voltage, current, IP, noise, operating conditions, motor size and CZPT , etc.
Q3: What is the price ?
A : The main determining factor for the price of each product is the order volume. You can communicate with us and let us understand each other. I believe that CZPT prices, product quality and CZPT services can definitely make you satisfied.

Q4: Do you provide CZPT ized service?

A: Yes, we provide CZPT ized services. You only need to put forward your needs, and we will do CZPT best to provide you with a plan, make plans, and try CZPT best to meet your needs.