Product Description
| Best Price Liquid emulsifying homogenizer tank electric steam heating mixer jacketed stainless steel mixing tank with agitator | |||
| Profile/type | Single layer tank | Double layer tank | Three layer tank |
| material | SS304 or SS316L | ||
| Volume | 50L-20T (Customized) | ||
| Pressure | Vacuum-1Mpa | ||
| Tank Type | Vertical type or Horizontal type | ||
| Structure | one layer | Inner layer+jacket | inner layer+jacket+insulation |
| Cooling way | No | ice water /cooling water | ice water /cooling water |
| heating way | No | electric/steam heating | electric/steam heating |
| Agitator type | No | low speed | High speed |
| No | 0-200RPM | 960-3400RPM | |
| PARTS DETAILS | 1.Quick open manhole / Pressure manhole | ||
| 2.Various types of CIP cleaners | |||
| 3.Sterile respirator | |||
| 4.Adjustable Legs | |||
| 5.Inlet and Outlet sanitary valve | |||
| 6.Thermometer (According to customer requirements ) | |||
| 7.Paddle blender .(According to customer requirements) | |||
| 8.Liquid level meter and lever controller (According to customer requirements) | |||
| 9.Ladder | |||
Application:
Used as blending tank,mixing tank,preparation tank fermentation tank and disinfection tank.
Ideal in fields such as food,dairy products,fruit juice beverages,pharmacy,chemical industry and biological engineering etc.
| Model | Effective volume(L) | Dimension of tank (D*H)(mm) | Total Height(mm) | Motor power(kw) | Agitator speed(r/min) |
| LNT-500 | 500 | Φ800×900 | 1700 | 0.55 |
63
|
|
LNT-1000 |
1000 | Φ1000×1200 | 2100 | 0.75 | |
| LNT-2000 | 2000 | Φ1200×1500 | 2500 | 1.5 | |
| LNT-3000 | 3000 | Φ1600×1500 | 2600 | 2.2 | |
| LNT-4000 | 4000 | Φ1600×1850 | 2900 | 2.2 | |
| LNT-5000 | 5000 | Φ1800×2000 | 3150 | 3 | |
| LNT-6000 | 6000 | Φ1800×2400 | 3600 | 3 | |
| LNT-8000 | 8000 | Φ2000×2400 | 3700 | 4 | |
| LNT-10000 | 10000 | Φ2100×3000 | 4300 | 5.5 | |
| We can customize the equipment according to customer requirements. | |||||
| Q1 | Are you trade or manufacturer? |
| A |
We are a factory with an international sales company specialized in support for global distributors. |
| Q2 | Can you provide instant technical consulting services? |
| A | We are able to discuss technical details and offer suggestions over the phone in English. You can get the answers in minutes, instead of days. |
| Q3 |
What’s the difference between Ready-To-Ship and Customized products? |
| A |
Some of RTS standard products are in stock and ready to ship in 2-3 days. |
| Q4 | What is the payment terms? |
| A |
We accept Alibaba Trade Assurance Order, also can T/T and L/C. |
| Q5 | How to choose the shipment way? |
| A |
It is according to the order quantity, delivery time, costs and customs policy etc. (Or decide by customers) |
| Q6 |
How about the after-sales service? |
| A | Fast after-sales support. Our products have a one-year warranty and free permanent consulting services. |
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| Mixer Type: | Agitator |
|---|---|
| Working: | Blend |
| Stirring Type: | Stir |
| Application: | Liquid with Suspended Solids, Powder, Viscous Fluid, Liquid, Granules |
| Certification: | CE, ISO, UL |
| Application Area: | Food |
| Samples: |
US$ 1000/Set
1 Set(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Emerging Trends in Industrial Gearbox Technology: Smart Features and More
The field of industrial gearbox technology is constantly evolving, with emerging trends that aim to enhance performance, efficiency, and functionality. One of the notable trends is the integration of smart features into industrial gearboxes:
- IoT Connectivity: Industrial gearboxes are becoming equipped with sensors and connectivity capabilities, enabling them to be part of the Internet of Things (IoT) ecosystem. This connectivity allows for real-time monitoring, data collection, and remote diagnostics, leading to predictive maintenance and improved overall equipment effectiveness.
- Condition Monitoring: Smart gearboxes utilize sensors to monitor various parameters such as temperature, vibration, and lubrication levels. By continuously monitoring these factors, manufacturers can detect potential issues early and take proactive measures to prevent downtime and unplanned maintenance.
- Remote Control and Adjustment: Some modern industrial gearboxes can be remotely controlled and adjusted through digital interfaces. This feature facilitates precise tuning of gearbox settings to optimize performance for specific tasks or changing production demands.
- Advanced Analytics: The data collected from smart gearboxes can be analyzed using advanced analytics tools. This analysis provides insights into gearbox performance, wear patterns, and trends, helping manufacturers make informed decisions about maintenance and process improvements.
- Energy Efficiency: Smart gearboxes may incorporate energy optimization algorithms that adjust power delivery based on real-time demand. This contributes to energy efficiency and cost savings, particularly in applications with variable load requirements.
- Digital Twins: The concept of digital twins, which involves creating virtual models of physical gearboxes, is gaining traction. Digital twins allow engineers to simulate and test different operating conditions and scenarios, aiding in design optimization and performance prediction.
These emerging trends in industrial gearbox technology reflect a shift toward more intelligent, connected, and efficient systems. By embracing smart features and leveraging digital capabilities, manufacturers can unlock new levels of productivity, reliability, and innovation in their operations.
Maintenance Practices for Extending the Lifespan of Industrial Gearboxes
Proper maintenance is essential for ensuring the longevity and reliable performance of industrial gearboxes. Here are some crucial maintenance practices to extend their lifespan:
- Lubrication: Regularly inspect and maintain the gearbox’s lubrication system. Use the recommended lubricants and ensure proper oil levels to minimize friction, reduce wear, and dissipate heat effectively.
- Temperature Monitoring: Keep track of the operating temperature of the gearbox using temperature sensors. Abnormal temperature increases can indicate issues such as inadequate lubrication or gear misalignment.
- Vibration Analysis: Implement vibration analysis techniques to detect potential problems early. Excessive vibration may signal misalignments, gear damage, or other issues that require attention.
- Visual Inspections: Conduct routine visual inspections of the gearbox for signs of oil leaks, corrosion, worn gears, or other visible abnormalities. Address any issues promptly to prevent further damage.
- Alignment Checks: Regularly check and adjust the alignment of the gearbox and connected components. Misalignments can lead to increased wear and reduced efficiency.
- Torque and Load Analysis: Monitor the gearbox’s torque and load conditions to ensure they remain within recommended limits. Excessive loads can accelerate wear and lead to premature failure.
- Seal Maintenance: Inspect and maintain seals to prevent contaminants from entering the gearbox and to retain lubricants. Damaged seals can lead to contamination and lubrication breakdown.
- Regular Cleaning: Keep the gearbox clean and free from debris, dust, and dirt. Cleanliness helps prevent abrasive particles from causing wear on gears and other components.
- Periodic Overhaul: Plan for scheduled gearbox overhauls to replace worn or damaged parts. Follow manufacturer guidelines and recommended intervals for these overhauls.
- Training and Documentation: Ensure that maintenance personnel receive proper training on gearbox maintenance and record all maintenance activities and findings. This documentation helps track the gearbox’s history and informs future maintenance decisions.
By adhering to these maintenance practices, industrial gearboxes can operate optimally, minimize downtime, and achieve their intended lifespan, contributing to the overall efficiency and reliability of the machinery they are a part of.
Industries Using Industrial Gearboxes
Industrial gearboxes play a crucial role in various industries, enabling efficient power transmission and motion control. Some of the industries that commonly utilize industrial gearboxes for their operations include:
- Manufacturing: Industrial gearboxes are used in manufacturing processes for tasks such as material handling, assembly lines, and machine tools.
- Automotive: Gearboxes are essential components in automotive manufacturing, used in transmissions, engines, and other critical systems.
- Construction: Construction machinery relies on gearboxes for tasks like lifting, excavating, and moving heavy materials.
- Mining: Mining equipment utilizes gearboxes for drilling, crushing, conveying, and other demanding operations.
- Energy: Power generation facilities, including wind turbines, hydroelectric plants, and fossil fuel power plants, use gearboxes for efficient energy conversion.
- Marine: Gearboxes are crucial in marine applications, such as ship propulsion systems and offshore equipment.
- Agriculture: Farming machinery, like tractors and harvesters, relies on gearboxes for various tasks like plowing, planting, and harvesting.
- Food and Beverage: Gearboxes are used in food processing and packaging equipment, ensuring precise and efficient production.
- Textile: The textile industry employs gearboxes in machinery for weaving, spinning, and fabric processing.
- Pulp and Paper: Gearboxes play a role in papermaking processes, including pulping, drying, and rolling.
These are just a few examples of industries that heavily rely on industrial gearboxes to optimize their operations and ensure the efficient functioning of their machinery and equipment.
editor by CX 2024-04-17