Product Description
Motor Speed Reducer R57 RF57 Motor Inline Shaft Helical Agricultural gear grove brass miniature Speed worm Reducer gearbox China Industrial
Application of worm Reducer
A worm reducer is a type of gear reducer that uses a worm gear to transmit power between 2 shafts. Worm gears are characterized by their high torque and low speed, which makes them ideal for applications where precision and control are important.
Worm reducers are used in a wide variety of applications, including:
- Lifts and elevators: Worm reducers are used in the drive mechanisms of lifts and elevators to provide high torque and low speed. This allows the lifts and elevators to move smoothly and precisely, even when carrying heavy loads.
- Machine tools: Worm reducers are used in machine tools, such as lathes and milling machines, to provide smooth, precise motion. This allows the machine tools to cut and shape materials accurately and efficiently.
- Conveyors: Worm reducers are used in conveyors to move materials from 1 place to another. The high torque of the worm reducers allows the conveyors to move heavy loads smoothly and efficiently.
- Mixers: Worm reducers are used in mixers to mix ingredients together. The high torque of the worm reducers allows the mixers to mix ingredients quickly and thoroughly.
- Sawmills: Worm reducers are used in sawmills to saw logs into lumber. The high torque of the worm reducers allows the sawmills to saw logs quickly and efficiently.
- Wind turbines: Worm reducers are used in wind turbines to convert the rotational motion of the blades into electrical energy. The high torque of the worm reducers allows the wind turbines to generate electricity even in low wind conditions.
Worm reducers are a versatile and essential part of many machines and devices. They are used in a wide variety of applications, and their high torque and low speed make them ideal for applications where precision and control are important.
Here are some of the benefits of using worm reducers:
- High torque: Worm reducers can provide high torque, which makes them ideal for applications where heavy loads need to be moved.
- Low speed: Worm reducers can provide low speed, which makes them ideal for applications where precision and control are important.
- Smooth operation: Worm reducers operate smoothly, which makes them ideal for applications where noise and vibration need to be minimized.
- Compact size: Worm reducers can be made in a compact size, which makes them ideal for applications where space is limited.
- Low maintenance: Worm reducers require very little maintenance, which makes them a cost-effective option for long-term use.
Worm reducers are a reliable and efficient type of gear reducer that can be used in a wide variety of applications. If you are looking for a gear reducer that can provide high torque, low speed, smooth operation, compact size, and low maintenance, then a worm reducer is a good choice.
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Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car |
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Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
Layout: | Coaxial |
Hardness: | Hardened Tooth Surface |
Installation: | Horizontal Type |
Step: | Three-Step |
Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
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Considerations for Choosing Lubrication for Industrial Gearboxes
Choosing the right lubrication for industrial gearboxes is crucial for ensuring optimal performance, longevity, and efficiency. Several important considerations should be taken into account when selecting lubrication:
1. Operating Conditions: The operating environment, including temperature, humidity, and contaminants, affects the choice of lubrication. Extreme temperatures may require lubricants with specific temperature ranges.
2. Load and Torque: The magnitude of load and torque influences the selection of lubrication with appropriate viscosity and film strength to provide effective protection under varying conditions.
3. Speed and RPM: Gearbox speed and RPM determine the lubrication’s ability to maintain a stable lubricating film between gear teeth and other components.
4. Lubrication Interval: Consider the required lubrication frequency and intervals. Some applications may demand lubricants with longer service intervals to minimize downtime.
5. Gearbox Type: Different gearbox designs, such as helical, bevel, or worm, may have varying lubrication requirements due to differences in gear engagement and motion.
6. Compatibility: Ensure the selected lubricant is compatible with the gearbox materials, seals, and components to prevent degradation or damage.
7. Contamination Control: Lubricants should possess effective anti-contamination properties to minimize the risk of particles or debris affecting gearbox performance.
8. Water Resistance: In applications exposed to water or moisture, water-resistant lubricants help prevent corrosion and maintain proper lubrication properties.
9. Additives: Some lubricants include additives that enhance performance, such as anti-wear, anti-foam, and extreme pressure additives.
10. Environmental Considerations: Evaluate the environmental impact of the chosen lubrication, including disposal and potential harm to the ecosystem.
11. Manufacturer Recommendations: Follow the gearbox manufacturer’s recommendations and guidelines for lubrication type, viscosity, and maintenance practices.
Choosing the appropriate lubrication involves a comprehensive assessment of these factors, ensuring that the lubricant selected is well-suited for the specific demands of the industrial gearbox and its application.
Drawbacks and Limitations of Industrial Gearbox Systems
While industrial gearbox systems offer numerous benefits, they also come with certain drawbacks and limitations:
1. Size and Weight: Industrial gearboxes can be large and heavy, which may require additional space and structural support in machinery design.
2. Efficiency Loss: Gearboxes can introduce energy losses due to friction and heat generation, especially in applications with high-speed rotations.
3. Maintenance Requirements: Gearboxes need regular maintenance to ensure optimal performance, including lubrication, gear inspections, and potential replacement of worn components.
4. Cost: The design, manufacturing, and installation of industrial gearbox systems can be expensive, especially for custom or specialized solutions.
5. Noise and Vibration: Gearboxes can generate noise and vibration, which may require additional measures for noise reduction and vibration damping.
6. Limited Operating Range: Each gearbox has a specific torque and speed range where it operates efficiently. Operating outside these limits can lead to reduced performance and potential damage.
Despite these limitations, industrial gearbox systems remain essential components in many industries due to their ability to efficiently transmit power, control motion, and adapt to various applications.
Industries Using Industrial Gearboxes
Industrial gearboxes play a crucial role in various industries, enabling efficient power transmission and motion control. Some of the industries that commonly utilize industrial gearboxes for their operations include:
- Manufacturing: Industrial gearboxes are used in manufacturing processes for tasks such as material handling, assembly lines, and machine tools.
- Automotive: Gearboxes are essential components in automotive manufacturing, used in transmissions, engines, and other critical systems.
- Construction: Construction machinery relies on gearboxes for tasks like lifting, excavating, and moving heavy materials.
- Mining: Mining equipment utilizes gearboxes for drilling, crushing, conveying, and other demanding operations.
- Energy: Power generation facilities, including wind turbines, hydroelectric plants, and fossil fuel power plants, use gearboxes for efficient energy conversion.
- Marine: Gearboxes are crucial in marine applications, such as ship propulsion systems and offshore equipment.
- Agriculture: Farming machinery, like tractors and harvesters, relies on gearboxes for various tasks like plowing, planting, and harvesting.
- Food and Beverage: Gearboxes are used in food processing and packaging equipment, ensuring precise and efficient production.
- Textile: The textile industry employs gearboxes in machinery for weaving, spinning, and fabric processing.
- Pulp and Paper: Gearboxes play a role in papermaking processes, including pulping, drying, and rolling.
These are just a few examples of industries that heavily rely on industrial gearboxes to optimize their operations and ensure the efficient functioning of their machinery and equipment.
editor by CX 2024-05-17
China Hot selling Mini DC Gear Motor Worm Gearbox 12V 24V Gearbox for Electric Height Adjustable Desk components of gearbox
Product Description
Product Parameters
Model: ZWBMD571571-168
- Rated Voltage: 3.0V
- No Load Speed: 98 rpm
- No Load Current: 80mA
- Rated Load Speed: 86 rpm
- Rated Load Current: 220mA
- Rated Load Torque: 106 gf.cm
- Rated Torque of Gear Box: 2,000 gf.cm
- Instant Torque of Gear Box: 6,000 gf.cm
- Overall Length L: 34 mm
- Gear Box Length L1: 19 mm
Model | Application Parameters | Rated Torque of Gear Box | Instant Torque of Gear Box | Gear Ratio | Gear Box Length L1 |
|||||||
Rated | At No Load | At Rated Load | Overall Length L |
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Voltage | Speed | Current | Speed | Current | Torque | |||||||
VDC | rpm | mA | rpm | mA | gf.cm | mN.m | mm | gf.cm | gf.cm | mm | ||
ZWBMD571571-46 | 3.0 | 375 | 80 | 315 | 215 | 39 | 3.8 | 30.9 | 2000 | 6000 | 46 | 15.9 |
ZWBMD571571-69 | 3.0 | 250 | 80 | 210 | 215 | 58 | 5.7 | 2000 | 6000 | 69 | ||
ZWBMD571571-102 | 3.0 | 169 | 80 | 142 | 215 | 86 | 8.4 | 2000 | 6000 | 102 | ||
ZWBMD571571-151 | 3.0 | 114 | 80 | 96 | 215 | 127 | 12.5 | 2000 | 6000 | 151 | ||
ZWBMD571571-168 | 3.0 | 98 | 80 | 86 | 220 | 106 | 10.4 | 34 | 2000 | 6000 | 168 | 19 |
ZWBMD571571-249 | 3.0 | 66 | 80 | 58 | 220 | 158 | 15 | 2000 | 6000 | 249 | ||
ZWBMD571571-368 | 3.0 | 45 | 80 | 39 | 220 | 233 | 23 | 2000 | 6000 | 368 | ||
ZWBMD571571-546 | 3.0 | 30 | 80 | 27 | 220 | 346 | 34 | 2000 | 6000 | 546 | ||
ZWBMD571571-809 | 3.0 | 20 | 80 | 18 | 220 | 512 | 50 | 2000 | 6000 | 809 |
above specifications just for reference and customizable according to requirements.
Please let us know your requirements and we will provide you with micro transmission solutions.
Detailed Photos
Application
Smart wearable devices | watch,VR,AR,XR and etc. |
Household application | kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc. |
communication equipment | 5G base station,video conference,mobile phone and etc. |
Office automation equipments | scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine, screen, lifting socket, display,notebook PC and etc. |
Automotive products | conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc. |
Toys and models | radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc. |
Medical equipments | blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc. |
Industrials | flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc. |
Electric power tools | electric drill, screwdriver,garden tool and etc. |
Precision instruments | optics instruments,automatic vending machine, wire-stripping machine and etc. |
Personal care | tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc. |
Consumer electronics | camera, mobile phone,digital camera, automatic retracting device,camcorder, kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc. |
robots | educational robot, programming robot, medical robot, escort robot and etc. |
Company Profile
HangZhou CZPT Machinery & Electronics Co., Ltd was established in 2001,We provide the total drive solution for customers from design, tooling fabrication, components manufacturing and assembly.
Workshop
Testing Equipment
1) Competitive Advantages
- 1) Competitive Advantages
19+year experience in manufacturing motor gearbox
We provide technical support from r&d, prototype, testing, assembly and serial production , ODM &OEM
Competitive Price
Product Performance: Low noise, High efficiency, Long lifespan
Prompt Delivery: 15 working days after payment
Small Orders Accepted
2) Main Products
-
Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,power: 0.01-40W,output speed:5-2000rpm and output torque:1.0 gf.cm -50kgf.cm,
- Customized worm and gear transmission machinery;
- Precise electromechanical motion module;
- Precise component and assembly of plastic and metal powder injection.
Our Services
- ODM & OEM
- Gearbox design and development
- Related technology support
- Micro drive gearbox custom solution
Packaging & Shipping
1) Packing Details
packed in nylon firstly, then carton, and then reinforced with wooden case for outer packing.
Or according to client’s requirement.
2) Shipping Details
samples will be shipped within 10 days;
batch order leading time according to the actual situation.
Certifications
Certifications
We Have passed to hold ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).
and more…
FAQ
FAQ
1. Can you make the gearbox with custom specifications?
YES. We have design and development team, also a great term of engineers, each of them have
many work years experience.
2.Do you provide the samples?
YES. Our company can provide the samples to you, and the delivery time is about 5-15days according to the specification of gearbox you need.
3.What is your MOQ?
Our MOQ is 2000pcs. But at the beginning of our business, we accept small order.
4. Do you have the item in stock?
I am sorry we donot have the item in stock, All products are made with orders.
5. Do you provide technology support?
YES. Our company have design and development team, we can provide technology support if you
need.
6.How to ship to us?
We will ship the goods to you according to the DHL or UPS or FEDEX etc account you provide.
7.How to pay the money?
We accept T/T in advance. Also we have different bank account for receiving money, like US dollors or RMB etc.
8. How can I know the product is suitable for me?
Frist, you need to provide us the more details information about the product. We will recommend the item to you according to your requirement of specification. After you confirm, we will prepare the samples to you. also we will offer some good advances according to your product use.
9. Can I come to your company to visit?
YES, you can come to our company to visit at anytime, and welcome to visit our company.
10. How do contact us ?
Please send an inquiry
Application: | Universal, Industrial, Household Appliances, Car, Power Tools, CCTV Camera |
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Operating Speed: | Low Speed |
Excitation Mode: | Permanent Magnet |
Function: | Control |
Casing Protection: | Drip-Proof |
Number of Poles: | 4 |
Customization: |
Available
| Customized Request |
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Types of Gearboxes Used in Wind Turbines
Many manufacturers of wind turbines have chosen different solutions for the drive train of the turbines. Most prefer gearboxes because of their durability. These have several design features that make them well suited to shocks, stresses and wear. Regardless of the type of gearbox used, continuous maintenance and monitoring can extend the lifespan of these machines. Performing these tasks regularly can help detect and resolve any problems before they become serious. Here are some of the problems associated with gearboxes.
Coaxial helical gearbox
The R series helical inline gearbox is a high-quality speed reducer for heavy-duty industrial applications. These units are designed with increased power density in mind and are equipped with various cooling options. High-grade seals and lubricants help to increase efficiency and minimize thermal loading. They are ATEX-compliant. Their reversible modules are an excellent choice for high-speed applications, such as compressors, compressor blowers, and pumps.
The normal module set of helical gearbox is manufactured using the same tooth-cutting techniques as spur gears. This allows the production of higher-quality, more economical, and more compact helical gears. Although the performance of helical gears is lower than spur gears, they are durable and capable of transferring motion and power between two shafts. And because they are able to handle a much greater load, they are preferred for heavy-duty applications.
The main tooth form of a helical gearbox presents fixed velocity ratios, even if the center gap is not completely set. This requirement is sometimes referred to as the fundamental rule of gearing. A helical gearbox is similar to a set of paper spur gears, with the exception that the sections must stagger in opposite directions. There are two kinds of helical gears for parallel shafts: left-handed and right-handed.
The Industrial Gearbox market is segmented based on product type, application, and geography. The report analyzes the competitive scenario by segmenting the market by region, company, and type. Using this information, it estimates market size, revenue, and consumption. The report also features key information about COVID-19 and its impact on the overall industry. And it also provides a competitive landscape with industry-leading players.
Industrial gearboxes are integrated with devices and make automation processes more efficient and reliable. Increasing labor costs, shortage of skilled labor, and the ageing workforce are driving the demand for automation technologies. The industry requires newer and more advanced models and technologies to compete in the global market. You can use Coaxial helical gearbox in a variety of applications. Its benefits are endless. If you are looking for a reliable, high-performance industrial gearbox, CZPT can help you find it.
Worm reduction gearbox
As a general rule, larger center distance worm reduction gearboxes are more efficient than smaller ones. Worm gearboxes with 2.6-in. center distances start to lose efficiency as their ratios increase. Larger center distances tend to have higher efficiency than smaller ones. However, this difference may not always be enough to justify the higher investment. Worm gear reducers typically cost less than equivalent helical units.
The use of aluminum for worm reduction gearboxes is a popular choice for those involved in the manufacturing of Packaging Equipment. In addition to being lightweight, aluminum worm reduction gearboxes have high strength and rigidity. Manufacturers recommend this choice because of its high rigidity and durability. While purchasing aluminum worm reduction gearboxes, keep in mind that they are more expensive than steel versions. However, they have a longer lifespan and are highly resistant to wear.
The worm’s helix angle is larger than a helical gear, which allows a much higher gear ratio. In addition, the worm’s body is usually longer in the axial direction than helical gears. Worm reduction gears are often left-handed, and British or Indian standards are usually followed. The worm wheel is made of hardened alloy steel PB2-C, while the gearbox case is made of hardened alloy steel FG 220 or FG 250res.
The worms in a sacrificial system are relatively safe from wear. Instead, the softer wheel is the cause of most wear and tear. The oil analysis report for a sacrificial system shows low iron levels and high copper concentrations. However, if a worm reduction gearbox has a bad reputation, you should consider purchasing a new one. If the worm gears are in good condition, the gearbox is still a viable option for a new or replacement vehicle.
The advantages of a worm reduction gearbox are numerous. The worm gearbox is widely used in industrial settings, where it provides torque and speed reduction to move products. Worm gearboxes are also commonly used in automatic security gates, which will not run in reverse. Most security gates use two separate worm drives to keep the gate in the closed position. There are also many other uses for worm reducers. You can learn more about the benefits of worm gearboxes by reading below.
Stainless steel gearbox
Stainless steel gearboxes offer a number of advantages over standard gearboxes. They match the existing stainless motor design and cost 50 percent more on average. They have stainless output shafts and housings as well as corrosion resistant hardware and a food grade lubricant. Stainless steel gearboxes feature IP 65 sealing, Viton shaft seals at the input and output shafts, and a Buna o-ring between the housings. Stainless steel gearboxes also eliminate flat surfaces and allow for a cylindrical design.
Stainless steel gearboxes are more durable than traditional cast iron or epoxy-painted gearboxes. These gearboxes can withstand repeated washdown operations without damage. They also do not collect particles or bacteria. And because stainless steel does not corrode, stainless steel gearboxes can withstand harsh environments, such as oily or greasy environments. Because stainless steel gearboxes are corrosion-resistant, they require little maintenance. They are also easier to clean and maintain, resulting in fewer replacements and a longer life span for your gearbox.
Stainless steel gearboxes are a great choice for food and other industries that require high hygiene standards. In addition to its durability, stainless steel gearboxes are ideal for applications in environments that require high levels of humidity and water. They are also life-lubricated, and they can be supplied with food-grade oils or water. The CZPT Gears stainless gearbox is a versatile option for a variety of applications.
Stainless steel gearboxes offer superior corrosion protection and can withstand harsh environments. The stainless steel cover, housing, and external hardware ensure superior corrosion protection. If you have questions about the varying benefits of stainless steel gearboxes, contact a CZPT Gear sales representative to learn more about your options. And if you are not sure which type is right for your needs, contact a CZPT Gear sales representative to find the perfect solution for your business.
1 speed gearbox
Volkswagen Group Components manufactures the one speed gearbox. The gearbox has a high-performance electric drive motor that produces 310 Nm of torque over a wide speed range. Designed for maximum range, this gearbox uses a single gear for all driving situations. It is extremely quiet, too, and requires precision manufacturing. Volkswagen has also made it available in a reverse-gear configuration with power electronics. Volkswagen’s ID.3 EV’s e-drive motor is a perfect example of this.
The first part of the transmission corresponds to the even and odd gears, while the second part has the straighter gears. A single gear set can change between both modes. An intermediate gear set is also possible. A lastshelf gear can be formed by hydraulically betigte Lamellenkupplungen. Both types of gears can be exchanged between partial transmissions. The invention may furthermore include a transmission with the same gear ratios as the first part of the transmission.
Another variation of the one speed gearbox is the CVT. This type of gearbox has only one drive unit, which means it does not require a clutch or brake. Its power is derived from the torque generated by the Internal Combustion Engine at a particular speed. The engine cannot sustain such high torque levels above 5500 RPM, which will reduce the MPG. Also, raising the RPM will reduce the acceleration, and in severe cases may lead to an engine crash.
As the number of applications for a 1 speed gearbox increases, its design and functionality will continue to evolve. Bosch Rexroth has developed its eGFZ gearbox based on customer feedback. They are currently working on various pilot projects and hope to put it into production in the next few years. However, if you want to buy a 1 speed gearbox now, consider the benefits of a first-rate design.
editor by CX 2023-04-23
China PC090 Helical Gear Reducer Gearbox DC Motor Controller Gearbox Motor Gear Speed Reducer, Gearbox Motovario Gearbox Speed Reducer Factory of Helical Gear Reducer with Hot selling
Merchandise Description
Features:
one.Created of high good quality aluminium alloy gear reducer,die-solid,non-rusting,hassle-free to be mounted with worm gearboxes & motors as as to obtain the needed velocity ratio.
two.Fitting the pre-phase helical module on the primary reduction unit is easily accomplished as for any motor of sort B14.
three.The Laptop construction is modular and therefore it can be as a separte unit mounted on any type of equipped geared motor(PAM).
Specialized data:
1.Four types made:PC063,PC071,PC080,PC090
two.Velocity ratio assortment:1:2.forty three—1:3
3.Product: PC063/PC071/PC080/PC090
Quality manage
(1) Good quality promise: 1 calendar year
(2) Certificate of top quality: ISO9001:2000
(3) Every solution must be examined before sending
Product & Mark : Pc 080-SMRV075-90 E F1 AZ B3
Pc | Helical pre-phase device |
080 | Body size |
SMRV | Code of worm gear pace reducer |
075 | Length between the facilities of worm and worm equipment |
90 | Velocity ratio of worm equipment velocity reducer |
E | Double extension worm shaft,no mark indicates single extension worm shaft |
F1 | Output flange,no mark signifies with no output flange |
AZ | “AZ” signifies bidirectional output shaft, “GZ”means unilateral output shaft and no mark implies gap output. |
B3 | Set up placement code |
US $70 / Piece | |
1 Piece (Min. Order) |
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Shipping Cost:
Estimated freight per unit. |
To be negotiated| Freight Cost Calculator |
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Application: | Industry |
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Hardness: | Hardened |
Type: | Circular Gear |
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Samples: |
US$ 75/Piece
1 Piece(Min.Order) |
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Customization: |
Available
|
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###
PC | Helical pre-stage unit |
080 | Frame size |
SMRV | Code of worm gear speed reducer |
075 | Distance between the centers of worm and worm gear |
90 | Speed ratio of worm gear speed reducer |
E | Double extension worm shaft,no mark means single extension worm shaft |
F1 | Output flange,no mark means without output flange |
AZ | "AZ" means bidirectional output shaft, "GZ"means unilateral output shaft and no mark means hole output. |
B3 | Installation position code |
US $70 / Piece | |
1 Piece (Min. Order) |
###
Shipping Cost:
Estimated freight per unit. |
To be negotiated| Freight Cost Calculator |
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###
Application: | Industry |
---|---|
Hardness: | Hardened |
Type: | Circular Gear |
###
Samples: |
US$ 75/Piece
1 Piece(Min.Order) |
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###
Customization: |
Available
|
---|
###
PC | Helical pre-stage unit |
080 | Frame size |
SMRV | Code of worm gear speed reducer |
075 | Distance between the centers of worm and worm gear |
90 | Speed ratio of worm gear speed reducer |
E | Double extension worm shaft,no mark means single extension worm shaft |
F1 | Output flange,no mark means without output flange |
AZ | "AZ" means bidirectional output shaft, "GZ"means unilateral output shaft and no mark means hole output. |
B3 | Installation position code |
Types of Gearboxes Used in Wind Turbines
Many manufacturers of wind turbines have chosen different solutions for the drive train of the turbines. Most prefer gearboxes because of their durability. These have several design features that make them well suited to shocks, stresses and wear. Regardless of the type of gearbox used, continuous maintenance and monitoring can extend the lifespan of these machines. Performing these tasks regularly can help detect and resolve any problems before they become serious. Here are some of the problems associated with gearboxes.
Coaxial helical gearbox
The R series helical inline gearbox is a high-quality speed reducer for heavy-duty industrial applications. These units are designed with increased power density in mind and are equipped with various cooling options. High-grade seals and lubricants help to increase efficiency and minimize thermal loading. They are ATEX-compliant. Their reversible modules are an excellent choice for high-speed applications, such as compressors, compressor blowers, and pumps.
The normal module set of helical gearbox is manufactured using the same tooth-cutting techniques as spur gears. This allows the production of higher-quality, more economical, and more compact helical gears. Although the performance of helical gears is lower than spur gears, they are durable and capable of transferring motion and power between two shafts. And because they are able to handle a much greater load, they are preferred for heavy-duty applications.
The main tooth form of a helical gearbox presents fixed velocity ratios, even if the center gap is not completely set. This requirement is sometimes referred to as the fundamental rule of gearing. A helical gearbox is similar to a set of paper spur gears, with the exception that the sections must stagger in opposite directions. There are two kinds of helical gears for parallel shafts: left-handed and right-handed.
The Industrial Gearbox market is segmented based on product type, application, and geography. The report analyzes the competitive scenario by segmenting the market by region, company, and type. Using this information, it estimates market size, revenue, and consumption. The report also features key information about COVID-19 and its impact on the overall industry. And it also provides a competitive landscape with industry-leading players.
Industrial gearboxes are integrated with devices and make automation processes more efficient and reliable. Increasing labor costs, shortage of skilled labor, and the ageing workforce are driving the demand for automation technologies. The industry requires newer and more advanced models and technologies to compete in the global market. You can use Coaxial helical gearbox in a variety of applications. Its benefits are endless. If you are looking for a reliable, high-performance industrial gearbox, CZPT can help you find it.
Worm reduction gearbox
As a general rule, larger center distance worm reduction gearboxes are more efficient than smaller ones. Worm gearboxes with 2.6-in. center distances start to lose efficiency as their ratios increase. Larger center distances tend to have higher efficiency than smaller ones. However, this difference may not always be enough to justify the higher investment. Worm gear reducers typically cost less than equivalent helical units.
The use of aluminum for worm reduction gearboxes is a popular choice for those involved in the manufacturing of Packaging Equipment. In addition to being lightweight, aluminum worm reduction gearboxes have high strength and rigidity. Manufacturers recommend this choice because of its high rigidity and durability. While purchasing aluminum worm reduction gearboxes, keep in mind that they are more expensive than steel versions. However, they have a longer lifespan and are highly resistant to wear.
The worm’s helix angle is larger than a helical gear, which allows a much higher gear ratio. In addition, the worm’s body is usually longer in the axial direction than helical gears. Worm reduction gears are often left-handed, and British or Indian standards are usually followed. The worm wheel is made of hardened alloy steel PB2-C, while the gearbox case is made of hardened alloy steel FG 220 or FG 250res.
The worms in a sacrificial system are relatively safe from wear. Instead, the softer wheel is the cause of most wear and tear. The oil analysis report for a sacrificial system shows low iron levels and high copper concentrations. However, if a worm reduction gearbox has a bad reputation, you should consider purchasing a new one. If the worm gears are in good condition, the gearbox is still a viable option for a new or replacement vehicle.
The advantages of a worm reduction gearbox are numerous. The worm gearbox is widely used in industrial settings, where it provides torque and speed reduction to move products. Worm gearboxes are also commonly used in automatic security gates, which will not run in reverse. Most security gates use two separate worm drives to keep the gate in the closed position. There are also many other uses for worm reducers. You can learn more about the benefits of worm gearboxes by reading below.
Stainless steel gearbox
Stainless steel gearboxes offer a number of advantages over standard gearboxes. They match the existing stainless motor design and cost 50 percent more on average. They have stainless output shafts and housings as well as corrosion resistant hardware and a food grade lubricant. Stainless steel gearboxes feature IP 65 sealing, Viton shaft seals at the input and output shafts, and a Buna o-ring between the housings. Stainless steel gearboxes also eliminate flat surfaces and allow for a cylindrical design.
Stainless steel gearboxes are more durable than traditional cast iron or epoxy-painted gearboxes. These gearboxes can withstand repeated washdown operations without damage. They also do not collect particles or bacteria. And because stainless steel does not corrode, stainless steel gearboxes can withstand harsh environments, such as oily or greasy environments. Because stainless steel gearboxes are corrosion-resistant, they require little maintenance. They are also easier to clean and maintain, resulting in fewer replacements and a longer life span for your gearbox.
Stainless steel gearboxes are a great choice for food and other industries that require high hygiene standards. In addition to its durability, stainless steel gearboxes are ideal for applications in environments that require high levels of humidity and water. They are also life-lubricated, and they can be supplied with food-grade oils or water. The CZPT Gears stainless gearbox is a versatile option for a variety of applications.
Stainless steel gearboxes offer superior corrosion protection and can withstand harsh environments. The stainless steel cover, housing, and external hardware ensure superior corrosion protection. If you have questions about the varying benefits of stainless steel gearboxes, contact a CZPT Gear sales representative to learn more about your options. And if you are not sure which type is right for your needs, contact a CZPT Gear sales representative to find the perfect solution for your business.
1 speed gearbox
Volkswagen Group Components manufactures the one speed gearbox. The gearbox has a high-performance electric drive motor that produces 310 Nm of torque over a wide speed range. Designed for maximum range, this gearbox uses a single gear for all driving situations. It is extremely quiet, too, and requires precision manufacturing. Volkswagen has also made it available in a reverse-gear configuration with power electronics. Volkswagen’s ID.3 EV’s e-drive motor is a perfect example of this.
The first part of the transmission corresponds to the even and odd gears, while the second part has the straighter gears. A single gear set can change between both modes. An intermediate gear set is also possible. A lastshelf gear can be formed by hydraulically betigte Lamellenkupplungen. Both types of gears can be exchanged between partial transmissions. The invention may furthermore include a transmission with the same gear ratios as the first part of the transmission.
Another variation of the one speed gearbox is the CVT. This type of gearbox has only one drive unit, which means it does not require a clutch or brake. Its power is derived from the torque generated by the Internal Combustion Engine at a particular speed. The engine cannot sustain such high torque levels above 5500 RPM, which will reduce the MPG. Also, raising the RPM will reduce the acceleration, and in severe cases may lead to an engine crash.
As the number of applications for a 1 speed gearbox increases, its design and functionality will continue to evolve. Bosch Rexroth has developed its eGFZ gearbox based on customer feedback. They are currently working on various pilot projects and hope to put it into production in the next few years. However, if you want to buy a 1 speed gearbox now, consider the benefits of a first-rate design.
editor by czh 2022-11-26
in Mbuji-Mayi Democratic Republic of the Congo sales price shop near me near me shop factory supplier Round Mounting Flange Spur High Precision AC Brake Gear Motor Low Temperature Rise, Long Life manufacturer best Cost Custom Cheap wholesaler
In this way, our merchandise have ongoing to achieve industry acceptance and clients gratification above the previous couple of a long time. Innovative thermo therapy equipment, this sort of as community warmth treatment oven, multi-use thermo therapy oven, and so on. Every method, each and every segment, every operate in EPG is demanded to be done one particular action pursuing one more, very carefully and cautiously, from materials selection, reformation to manufacturing components, from parts heat therapy to automatic assembly, from high quality manage to solution inspection and tests and from buy working to right after sales service. RODUCT FATUERS:
The company is a EPTTized manufacturing facility that creates miniature EPT reduction motors on a set-point foundation. It has a creation history of more than ten years. The business has a complete established of EPTTrprise administration and specialized management systems, and its items are created in rigorous accordance with GB / T19001-2000 stXiHu (West EPT) Dis.Hu (West EPT) Dis.rds.
The quotWeiEPTTg quot EPT EPTT developed by our organization sells effectively in provinces, municipalities and autonomous locations of the region. It is broadly utilised in metallurgy, mining, lifting, transportation, petroleum, chemical, textile, pharmaceutical, meals, ligEPTT business, grain, oil, feed and other EPTT, and is deeply EPTTed by clients.
Welcome new and previous customers to pay a visit to and XiHu (West EPT) Dis.Hu (West EPT) Dis..
EPTT amp EPT:
one, Water-resistant plastic bag packed in foam box and carton as outer EPTT.
two, Export wooden box EPTT for merchandise.
in Bunia Democratic Republic of the Congo sales price shop near me near me shop factory supplier Miniature 16mm 3V 6V Low Rpm DC Spur Gear Motor with High Torque manufacturer best Cost Custom Cheap wholesaler
Thanks to our sincerity in supplying ideal support to our clientele, understanding of your needs and overriding sense of responsibility toward filling ordering needs, Our solution range contains all varieties of helical gear, spur equipment, bevel equipment, gear rack, worm equipment, sprockets,chains, bearings. In this way, our items have continued to gain market acceptance and clients satisfaction in excess of the previous handful of a long time.
EPT EPT – DC EPT EPT D162A1(16MM) – EPT AXiHu (West EPT) Dis.s
Requirements:
-Voltage: 3.-6.0V
-Velocity: 25-200RPM
-Torque: .twelve-.7Kg. Cm
-Existing: 170-250mA
-Output: one hundred sixty-250mW
Drawing:
Amount of stages | three | 4 | 5 | 6 | |
EPT ratio i | eleven.one | 22.two | 83.3 | two hundred | 600 |
16.seven | 33.3 | one hundred | 250 | 750 | |
50 | 150 | three hundred | 900 | ||
450 | 1350 | ||||
Size of EPTT L (mm) | 12.eight | 14.two | 15.six | 17.9 |
Specification:
Model | VOLTAGE V |
NO LOAD | AT MAXiHu (West EPT) Dis.MUM Effectiveness | STALL | |||||
Velocity rpm |
Existing mA |
Velocity rpm |
TORQUE kg.cm |
Present mA |
OUTPUT mW |
TORQUE Kg.cm |
Current mA |
||
D162-05710 | three. | 70 | 60 | fifty two | .3 | one hundred seventy | 160 | .eight | 450 |
D162-57150 | 6. | 250 | eighty | 200 | .twelve | 250 | 250 | one. | 700 |
D162-006200 | six. | sixty | 80 | forty five | .55 | 250 | 250 | three. | 700 |
D162-05710 | 6. | 35 | 60 | twenty five | .seven | a hundred and eighty | one hundred eighty | four. | five hundred |
About Us:
We EPTTized in investigating, deveXiHu (West EPT) Dis.Hu (West EPT) Dis.ing and servicing electrical motors, EPTT and substantial precision EPTs with the modest modules. Following several years of deveXiHu (West EPT) Dis.Hu (West EPT) Dis.ment, we have an unbiased product design and style and R ampD staff, services staff and skilled quality handle staff.
What is actually much more, we have two joint ventures. A single is found in HangEPT, which generates hybrid stepper motor, treasured linear stepper motor, brushless DC motor, servo motor, stepper motor EPTr, brushless motor EPTr, encoEPTTand brake. Yet another a single is located in HangEPT, which makes DC EPT motor. The factory has dozens of CNC EPTTs and substantial precision test gear, implements the method management and automatic procedure in most producing process.
Perform Movement:
Gain:
1. A lot of several years of knowledge in producing and planning DC motor EPTT
two. Handy amp Pleasant Consumer Support
3. Low Rates Direct From Manufacturing facility Suppliers
4. EPT Merchandise Efficiency: Lower sounds, EPT performance, EPTT lifespan
five. Modest Orders Recognized
Bundle:
Relevant EPT:
in Gwangju Republic of Korea sales price shop near me near me shop factory supplier Brushless DC Motor BLDC Plaetary Gear Motor with Long Life manufacturer best Cost Custom Cheap wholesaler
The new merchandise contain a sequence of large-tech and high good quality chains and sprockets and gears, these kinds of as chains and gearboxes for agricultural machineries, metallurgical chains, escalator step-chains, large-pace tooth chains, timing chains, self-lubrication chains, among which have kind large speed tooth chain for auto branch dynamic box and aerial chains fill in the blanks of chain in China. Innovative thermo treatment tools, this sort of as network heat therapy oven, multi-use thermo remedy oven, and many others. We are searching forward to establishing productive company relationships with new clients all around the planet in the foreseeable future. 29~62mm 10W~400W DC/BLDC EPTT, Gear EPTT
Introduction
We have both DC EPTT motor and Brushless dc EPTT motor, incXiHu (West Lake) Dis.Hu (West Lake) Dis. six sorts of items. The watt is from 6W to 660W, voltage is from 6V to 220V. The function of our motors are continual operate, reduced rpm and substantial torque, reduced sounds, large effectiveness and EPTT daily life.
Specification
The datasheet is 62mm bldc EPTT’s information as reference.
EPTT 10W to 400W (DC/BLDC) is also can be supplied.
62mm EPTT
Model | Voltage V |
Rated EPTT W |
Rated Recent A |
Rated Speed RPM |
Rated Torque N.m |
Quality Safety IP |
GS62BLDP2460-30S | 24 | 60 | 3.five | 3000 | .191 | 32 |
GS62BLDP2490-30S | 24 | 90 | 5.5 | 3000 | .29 | 32 |
Observe:
The Voltage, EPTT and Velocity can be EPT according to your request unEPTTthe authorized circumstance of adoptable dimension.
View Of Merchandise
About EPT EPTT
- Heritage: EPT EPTT was founded in 2012 with purchasing of a 15 12 months aged cooperative manufacturing facility in EPTT Province. EPT EPTT brougEPTT new administration principle to the new joint firm and boost the good quality of the motors as EPT EPTT only offers greatest high quality and ideal services to the society.
- Introduce: EPT EPTT Co., ltd is a subsidiary business of EPT EPTT which is creating micro AC and DC EPTT motor, small AC EPTT motor, precision planetary EPTT for servo motor, and it has capability to layout and deveXiHu (West Lake) Dis.Hu (West Lake) Dis. the micro motor, EPT motor and precision EPTT, motor controller with higher top quality.
- Philosophy:We save EPTT by escalating the performance of creation and delivery. quotOnce and permanently quot is our purpose to serve customers in the entire world. Once we do business with consumer, we will do business eternally.
EPT’s Gain
On the web site you can locate a range of renewable products incXiHu (West Lake) Dis.Hu (West Lake) Dis. AC/DC motor,AC Induction EPTT,Reversible EPTT,Blake EPTT,Speed motor,AC Angel EPTT,Gear EPTT,Planetary Gear Box,Worm Gear Box and their relevant factors.
If you have any other queries, please really feel free to get in touch with us.
CE linear induction motor car Cost made in China – replacement parts – in Daejon Republic of Korea RoHS 16mm EPT ro Gear Reducer Motor with top quality
We – EPG Team the largest worm gearbox, couplings and gears manufacturing unit in China with 5 various branches. For a lot more particulars: Mobile/whatsapp/telegram/Kakao us at: 0086~13083988828 13858117778083988828 /
High Efficiency 16mm micro geared DC motor
Merchandise Description
- Model: ZWMD016017-sixteen
- Rated Voltage: 9. V
- No Load Speed: 460 rpm
- No Load Current: 105 mA
- Rated Load Speed: 406 rpm
- Rated Load Current: 165 mA
- Rated Load Torque: 51 gf.cm
- Rated Torque of Equipment Box: 2,five hundred gf.cm
- Quick Torque of Gear Box: 10,000 gf.cm
- Gear Box Length L1: 14.8 mm
Dependability Check
* Sound Examination
* H2o-proof Examination
* Life Examination
* Affect Examination
* Storage Check
* Salt Spray Check
* Environmental Relevant Material.
one)Specification
Product | Application Parameters | Rated Torque of Equipment Box | Instant Torque of Gear Box | Gear Ratio | Gear Box Duration L1 |
|||||||
Rated | At No Load | At Rated Load | Overall Length L |
|||||||||
Voltage | Velocity | Existing | Speed | Existing | Torque | |||||||
VDC | rpm | mA | rpm | mA | gf.cm | mN.m | mm | gf.cm | gf.cm | mm | ||
ZWMD016017-four | 9. | 1838 | 95 | 1625 | a hundred sixty five | sixteen | one.six | 34.two | 1500 | ten thousand | four | 11.5 |
ZWMD016017-six | nine. | 1225 | 95 | 1083 | one hundred sixty five | 24 | 2.four | a thousand | 10000 | 6 | ||
ZWMD016017-16 | 9. | 460 | one hundred and five | 406 | 165 | fifty one | 5. | 37.five | 2500 | 10000 | sixteen | fourteen.eight |
ZWMD016017-24 | nine. | 306 | one hundred and five | 271 | a hundred sixty five | seventy seven | 7.5 | 2500 | ten thousand | 24 | ||
ZWMD016017-36 | 9. | 204 | one zero five | 181 | 165 | 115 | eleven.three | 2000 | 10000 | 36 | ||
ZWMD016017-sixty four | 9. | 115 | one hundred fifteen | 102 | one hundred sixty five | a hundred thirty five | thirteen.2 | 40.eight | 3500 | ten thousand | 64 | 18.one |
ZWMD016017-96 | nine. | seventy seven | 115 | 68 | 165 | 203 | 19.9 | 3500 | 10000 | 96 | ||
ZWMD016017-a hundred and forty four | nine. | fifty one | 115 | forty five | one hundred sixty five | 304 | 29.8 | 3500 | 10000 | a hundred and forty four | ||
ZWMD016017-216 | nine. | 34 | a hundred and fifteen | 30 | 165 | 456 | 44.7 | 3000 | 10000 | 216 | ||
ZWMD016017-256 | 9. | 29 | 115 | twenty five | 170 | 405 | 39.7 | 44.one | 5000 | 10000 | 256 | 21.4 |
ZWMD016017-384 | nine. | 19 | a hundred and fifteen | 17 | a hundred and seventy | 608 | 60 | 5000 | 10000 | 384 | ||
ZWMD016017-576 | 9. | 13 | one hundred fifteen | 11 | a hundred and seventy | 911 | 89 | 5000 | 10000 | 576 |
previously mentioned specs just for reference and customizable according to demands.
two)2d Drawing
3)Merchandise information demonstrate
Application
Audio and visual equipments |
notebook Computer, camcorder, car DVD, kinescope DVD, vehicle CD player, digicam, digital digicam, headphone stereo, cassette tape recorder and etc. |
House application |
electric shaver, tooth brush, package ept appliances, hair clipper, sewing devices, massager, vibrator, hair dryer, rubdown device, corn popper, scissor hair device, vacuum cleaner, backyard garden device, sanitary ware, window curtain, espresso equipment, whisk and and so forth. |
Place of work automation equipments |
CD-ROM, OA equipments, scanners, printers, multifunction machines duplicate machines, fax, FAX 13083988828 paper cutter, pc peripheral, bank machine and and so forth. |
Automotive goods |
conditioning damper actuator, door lock actuator, retractable rearview mirror, meters, optic axis control device, head mild beam degree adjuster, automobile water pump, automobile antenna, lumbar assistance, automated vending machine and and so on. |
Toys and types |
radio handle model, computerized cruise control, trip-on toy and etc. |
Health care application |
blood pressure meter, breath machine and and so forth. |
Industrials |
air freshener, display, stream manage valves and etc. |
Electrical electrical power instruments |
electric drill, screwdriver and and so on. |
Precision devices |
keep track of, optics instruments and and many others. |
Our Providers:
- ODM & OEM
- Gearbox design and style and development
- Relevant technology support
Packaging & Transport
one) Pac ept Details
packed in nylon firstly, then carton, and then reinforced with wood situation for outer packing.
Or in accordance to client’s necessity.
two) Shipping and delivery Particulars
samples will be delivered within ten days
batch purchase top time according to the real scenario.
Firm Details:
HangZhou ept Equipment & Electronics Co., Ltd was set up in 2001,We provide the complete drive resolution for customers from design, tooling fabrication, components producing and assembly.
1) Competitive Positive aspects
- one) Competitive Advantages
17+year experience in manufacturing motor gearbox
We provide technological assist from r&d, prototype, tests, assembly and serial manufacturing , ODM &OEM
Competitive Price tag
Product Performance: Lower sounds, High performance, Prolonged lifespan
Prompt Supply: fifteen wor ept days following payment
Tiny Orders Recognized
2) Major Goods
-
Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,electrical power: .01-40W,output speed:5-2000rpm and output torque:1. gf.cm -50kgf.cm,
- Personalized worm and gear transmission equipment
- Specific electromechanical movement module
- Exact ingredient and assembly of plastic and metallic powder injection.
Certifications
We Have handed to hold ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).
and much more…
FAQ
one. Can you make the gearbox with personalized requirements?
Yes. We have design and improvement staff, also a great expression of engineers, every of them have
many function years experience.
2.Do you give the samples?
Yes. Our company can supply the samples to you, and the shipping time is about 5-15days in accordance to the specification of gearbox you need.
three.What is your MOQ?
Our MOQ is 2000pcs. But at the commencing of our business, we accept modest order.
four. Do you have the item in stock?
I am sorry we donot have the merchandise in stock, All products are created with orders.
5. Do you provide technological innovation support?
Indeed. Our company have layout and growth crew, we can supply engineering help if you
need.
six.How to ship to us?
We will ship the merchandise to you in accordance to the DHL or UPS or FEDEX and so on account you offer.
seven.How to pay the cash?
We acknowledge T/T in progress. Also we have diverse financial institution account for receiving money, like US dollors or RMB and many others.
8. How can I know the product is ideal for me?
Frist, you need to have to give us the more details information about the merchandise. We will recommend the item to you in accordance to your requirement of specification. After you validate, we will prepare the samples to you. also we will offer some very good advances in accordance to your merchandise use.
9. Can I occur to your business to check out?
Indeed, you can come to our organization to pay a visit to at anytime, and welcome to go to our organization.
ten. How do get in touch with us ?
Please send an inquiry
/ The use of authentic tools manufacturer’s (OEM) portion quantities or trademarks , e.g. CASE® and John Deere® are for reference reasons only and for indicating merchandise use and compatibility. Our firm and the detailed replacement elements contained herein are not sponsored, authorized, or made by the OEM. /