Product Description
Motor Speed Reducer R57 RF57 Motor Inline Shaft Helical Agricultural gear grove brass miniature Speed worm Reducer gearbox China Industrial
Application of worm Reducer
A worm reducer is a type of gear reducer that uses a worm gear to transmit power between 2 shafts. Worm gears are characterized by their high torque and low speed, which makes them ideal for applications where precision and control are important.
Worm reducers are used in a wide variety of applications, including:
- Lifts and elevators: Worm reducers are used in the drive mechanisms of lifts and elevators to provide high torque and low speed. This allows the lifts and elevators to move smoothly and precisely, even when carrying heavy loads.
- Machine tools: Worm reducers are used in machine tools, such as lathes and milling machines, to provide smooth, precise motion. This allows the machine tools to cut and shape materials accurately and efficiently.
- Conveyors: Worm reducers are used in conveyors to move materials from 1 place to another. The high torque of the worm reducers allows the conveyors to move heavy loads smoothly and efficiently.
- Mixers: Worm reducers are used in mixers to mix ingredients together. The high torque of the worm reducers allows the mixers to mix ingredients quickly and thoroughly.
- Sawmills: Worm reducers are used in sawmills to saw logs into lumber. The high torque of the worm reducers allows the sawmills to saw logs quickly and efficiently.
- Wind turbines: Worm reducers are used in wind turbines to convert the rotational motion of the blades into electrical energy. The high torque of the worm reducers allows the wind turbines to generate electricity even in low wind conditions.
Worm reducers are a versatile and essential part of many machines and devices. They are used in a wide variety of applications, and their high torque and low speed make them ideal for applications where precision and control are important.
Here are some of the benefits of using worm reducers:
- High torque: Worm reducers can provide high torque, which makes them ideal for applications where heavy loads need to be moved.
- Low speed: Worm reducers can provide low speed, which makes them ideal for applications where precision and control are important.
- Smooth operation: Worm reducers operate smoothly, which makes them ideal for applications where noise and vibration need to be minimized.
- Compact size: Worm reducers can be made in a compact size, which makes them ideal for applications where space is limited.
- Low maintenance: Worm reducers require very little maintenance, which makes them a cost-effective option for long-term use.
Worm reducers are a reliable and efficient type of gear reducer that can be used in a wide variety of applications. If you are looking for a gear reducer that can provide high torque, low speed, smooth operation, compact size, and low maintenance, then a worm reducer is a good choice.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car |
|---|---|
| Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Layout: | Coaxial |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Three-Step |
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
|---|
Considerations for Choosing Lubrication for Industrial Gearboxes
Choosing the right lubrication for industrial gearboxes is crucial for ensuring optimal performance, longevity, and efficiency. Several important considerations should be taken into account when selecting lubrication:
1. Operating Conditions: The operating environment, including temperature, humidity, and contaminants, affects the choice of lubrication. Extreme temperatures may require lubricants with specific temperature ranges.
2. Load and Torque: The magnitude of load and torque influences the selection of lubrication with appropriate viscosity and film strength to provide effective protection under varying conditions.
3. Speed and RPM: Gearbox speed and RPM determine the lubrication’s ability to maintain a stable lubricating film between gear teeth and other components.
4. Lubrication Interval: Consider the required lubrication frequency and intervals. Some applications may demand lubricants with longer service intervals to minimize downtime.
5. Gearbox Type: Different gearbox designs, such as helical, bevel, or worm, may have varying lubrication requirements due to differences in gear engagement and motion.
6. Compatibility: Ensure the selected lubricant is compatible with the gearbox materials, seals, and components to prevent degradation or damage.
7. Contamination Control: Lubricants should possess effective anti-contamination properties to minimize the risk of particles or debris affecting gearbox performance.
8. Water Resistance: In applications exposed to water or moisture, water-resistant lubricants help prevent corrosion and maintain proper lubrication properties.
9. Additives: Some lubricants include additives that enhance performance, such as anti-wear, anti-foam, and extreme pressure additives.
10. Environmental Considerations: Evaluate the environmental impact of the chosen lubrication, including disposal and potential harm to the ecosystem.
11. Manufacturer Recommendations: Follow the gearbox manufacturer’s recommendations and guidelines for lubrication type, viscosity, and maintenance practices.
Choosing the appropriate lubrication involves a comprehensive assessment of these factors, ensuring that the lubricant selected is well-suited for the specific demands of the industrial gearbox and its application.
Drawbacks and Limitations of Industrial Gearbox Systems
While industrial gearbox systems offer numerous benefits, they also come with certain drawbacks and limitations:
1. Size and Weight: Industrial gearboxes can be large and heavy, which may require additional space and structural support in machinery design.
2. Efficiency Loss: Gearboxes can introduce energy losses due to friction and heat generation, especially in applications with high-speed rotations.
3. Maintenance Requirements: Gearboxes need regular maintenance to ensure optimal performance, including lubrication, gear inspections, and potential replacement of worn components.
4. Cost: The design, manufacturing, and installation of industrial gearbox systems can be expensive, especially for custom or specialized solutions.
5. Noise and Vibration: Gearboxes can generate noise and vibration, which may require additional measures for noise reduction and vibration damping.
6. Limited Operating Range: Each gearbox has a specific torque and speed range where it operates efficiently. Operating outside these limits can lead to reduced performance and potential damage.
Despite these limitations, industrial gearbox systems remain essential components in many industries due to their ability to efficiently transmit power, control motion, and adapt to various applications.
Industries Using Industrial Gearboxes
Industrial gearboxes play a crucial role in various industries, enabling efficient power transmission and motion control. Some of the industries that commonly utilize industrial gearboxes for their operations include:
- Manufacturing: Industrial gearboxes are used in manufacturing processes for tasks such as material handling, assembly lines, and machine tools.
- Automotive: Gearboxes are essential components in automotive manufacturing, used in transmissions, engines, and other critical systems.
- Construction: Construction machinery relies on gearboxes for tasks like lifting, excavating, and moving heavy materials.
- Mining: Mining equipment utilizes gearboxes for drilling, crushing, conveying, and other demanding operations.
- Energy: Power generation facilities, including wind turbines, hydroelectric plants, and fossil fuel power plants, use gearboxes for efficient energy conversion.
- Marine: Gearboxes are crucial in marine applications, such as ship propulsion systems and offshore equipment.
- Agriculture: Farming machinery, like tractors and harvesters, relies on gearboxes for various tasks like plowing, planting, and harvesting.
- Food and Beverage: Gearboxes are used in food processing and packaging equipment, ensuring precise and efficient production.
- Textile: The textile industry employs gearboxes in machinery for weaving, spinning, and fabric processing.
- Pulp and Paper: Gearboxes play a role in papermaking processes, including pulping, drying, and rolling.
These are just a few examples of industries that heavily rely on industrial gearboxes to optimize their operations and ensure the efficient functioning of their machinery and equipment.
editor by CX 2024-05-17
China Hot selling Small Industrial Worm Geared Motor Gearboxes Reducer planetary gearbox
Product Description
RV series Characteristics
- RV – Sizes:–150
- Input Options: with input shaft, With Square flange,With Input Flange
- Input Power 0.06 to 11 kW
- RV-Size from 030 to 105 in die-cast aluminium alloy budy and over 110 in cast iron
- Ratios between 5 and 100
- Max torque 1550 N.m and admissible output radial loads max 8771 N
- Aluminium units are supplied complete with synthetic oil and allow for universal mounting positions, with no need to modify lubricant quantity
- Worm wheel: Copper (KK Cu).
- Loading capacity in accordance with: ISO 9001:2015/GB/T 19001-2016
- Size 030 and over are painted with RAL 5571 blue
- Worm gear reducers are available with diffferent combinations: NMRV+NMRV, NMRVpower+NMRV, JWB+NMRV
- NMRV, NRV+VS,NMRV+AS,NMRV+VS,NMRV+F
- Options: torque arm, output flange, viton oil seals, low/high temperature oil, filling/drain/breather/level plug,Small gap
Basic models can be applied to a wide range of power reduction ratios from 5 to 1000.
Warranty: One year from date of delivery.
| WORM GEARBOX | |||||
| SNW SERIES | Output Speed Range: | ||||
| Type | Old Type | Output Torque | Output Shaft Dia. | 14rpm-280rpm | |
| SNW030 | RV030 | 21N.m | φ14 | Applicable Motor Power: | |
| SNW040 | RV040 | 45N.m | φ19 | 0.06kW-11kW | |
| SNW050 | RV050 | 84N.m | φ25 | Input Options1: | |
| SNW063 | RV063 | 160N.m | φ25 | With Inline AC Motor | |
| SNW075 | RV075 | 230N.m | φ28 | Input Options2: | |
| SNW090 | RV090 | 410N.m | φ35 | With Square flange | |
| SNW105 | RV105 | 630N.m | φ42 | Input Options3: | |
| SNW110 | RV110 | 725N.m | φ42 | With Input Shaft | |
| SNW130 | RV130 | 1050N.m | φ45 | Input Options4: | |
| SNW150 | RV150 | 1550N.m | φ50 | With Input Flange |
Starshine Drive
ZheJiang CHINAMFG Drive Co.,Ltd,the predecessor was a state-owned military mould enterprise, was established in 1965. CHINAMFG specializes in the complete power transmission solution for high-end equipment manufacturing industries based on the aim of “Platform Product, Application Design and Professional Service”.
CHINAMFG have a strong technical force with over 350 employees at present, including over 30 engineering technicians, 30 quality inspectors, covering an area of 80000 square CHINAMFG and kinds of advanced processing machines and testing equipments. We have a good foundation for the industry application development and service of high-end speed reducers & variators owning to the provincial engineering technology research center,the lab of gear speed reducers, and the base of modern R&D.
Our Team
Quality Control
Quality:Insist on Improvement,Strive for Excellence With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
Quality policy:to enhance the overall level in the field of power transmission
Quality View:Continuous Improvement , pursuit of excellence
Quality Philosophy:Quality creates value
3. Incoming Quality Control
To establish the AQL acceptable level of incoming material control, to provide the material for the whole inspection, sampling, immunity. On the acceptance of qualified products to warehousing, substandard goods to take return, check, rework, rework inspection; responsible for tracking bad, to monitor the supplier to take corrective measures
to prevent recurrence.
4. Process Quality Control
The manufacturing site of the first examination, inspection and final inspection, sampling according to the requirements of some projects, judging the quality change trend;
found abnormal phenomenon of manufacturing, and supervise the production department to improve, eliminate the abnormal phenomenon or state.
5. FQC(Final QC)
After the manufacturing department will complete the product, stand in the customer’s position on the finished product quality verification, in order to ensure the quality of
customer expectations and needs.
6. OQC(Outgoing QC)
After the product sample inspection to determine the qualified, allowing storage, but when the finished product from the warehouse before the formal delivery of the goods, there is a check, this is called the shipment inspection.Check content:In the warehouse storage and transfer status to confirm, while confirming the delivery of the product
is a product inspection to determine the qualified products.
Packing
Delivery
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Machinery, Marine, Agricultural Machinery |
|---|---|
| Function: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction |
| Layout: | Corner |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Single-Step |
| Customization: |
Available
| Customized Request |
|---|
Customization of Industrial Gearboxes for Specific Industrial Needs
Yes, industrial gearboxes can be customized to meet specific industrial needs and requirements. Manufacturers offer customization options to ensure that the gearbox design and specifications align with the unique demands of different applications:
1. Gear Ratio: Industrial gearboxes can be customized to achieve specific gear ratios, allowing precise control over speed reduction or increase according to the application’s requirements.
2. Torque Capacity: Gearboxes can be designed with varying torque capacities to handle different levels of load and stress in heavy-duty applications.
3. Mounting Configurations: Gearboxes can be customized with different mounting options, such as flange or shaft-mounted designs, to fit seamlessly into the existing machinery.
4. Lubrication: Manufacturers can tailor the lubrication system of the gearbox to suit the operating conditions and environmental factors of the specific application.
5. Materials and Coatings: Industrial gearboxes can be customized with specific materials and coatings to enhance corrosion resistance, wear resistance, and durability.
6. Accessories and Features: Customizable features may include input and output shaft configurations, enclosures, cooling systems, and additional accessories to optimize performance.
7. Noise and Vibration Control: Custom designs can incorporate features to reduce noise and vibration, ensuring quieter and smoother operation.
8. Integration with Control Systems: Gearboxes can be customized to seamlessly integrate with control systems and automation technologies.
Manufacturers work closely with customers to understand their unique requirements and tailor industrial gearboxes accordingly. Customization ensures that the gearbox effectively addresses the specific challenges and demands of various industries, enhancing overall system performance and efficiency.
Factors to Consider When Selecting the Right Industrial Gearbox for an Application
Choosing the appropriate industrial gearbox for a specific application requires careful consideration of various factors to ensure optimal performance, reliability, and efficiency. Here are the key factors to consider:
- Load and Torque Requirements: Determine the maximum load and torque the gearbox will need to handle in the application.
- Speed Range: Consider the required speed range for both input and output shafts.
- Operating Conditions: Evaluate the environmental conditions, such as temperature, humidity, and presence of dust or chemicals.
- Space Constraints: Take into account the available installation space and clearance requirements.
- Efficiency: Choose a gearbox with the appropriate efficiency rating to minimize power losses.
- Noise and Vibration: Consider noise and vibration levels, especially in applications where low noise is crucial.
- Service and Maintenance: Assess ease of maintenance, accessibility for repairs, and availability of replacement parts.
- Mounting and Alignment: Ensure compatibility with the existing machinery and proper shaft alignment.
- Cost and Budget: Balance performance requirements with budget constraints.
- Expected Lifespan: Choose a gearbox with a suitable lifespan for the application’s durability needs.
- Gearbox Type: Select the appropriate gearbox type (helical, bevel, worm, etc.) based on the application’s specific requirements.
By carefully considering these factors and consulting with gearbox experts, you can make an informed decision and choose the right industrial gearbox that meets the unique demands of your application.
Contribution of Industrial Gearboxes to Power Transmission
Industrial gearboxes play a vital role in power transmission within mechanical systems by efficiently transmitting torque and speed between input and output shafts. They contribute to power transmission through the following mechanisms:
- Gear Reduction: Industrial gearboxes use gears of different sizes to achieve gear reduction, where the output shaft rotates at a lower speed than the input shaft. This results in an increase in torque, allowing the gearbox to handle heavy loads and challenging tasks.
- Gear Multiplication: In some cases, gearboxes can achieve gear multiplication, where the output shaft rotates at a higher speed than the input shaft. While torque is reduced, this configuration is useful for applications requiring high-speed output.
- Changing Direction: Gearboxes can change the direction of rotation between input and output shafts. This feature is valuable for machinery that requires rotational direction reversal, such as vehicles, cranes, and conveyors.
- Torque Conversion: By adjusting the gear ratios, industrial gearboxes can convert torque from one level to another, enabling efficient power transmission to meet specific operational requirements.
- Speed Control: Industrial gearboxes allow for precise control over the speed of machinery. By selecting appropriate gear ratios, operators can ensure that equipment operates at the desired speed for optimal performance.
- Adapting to Load Conditions: Industrial gearboxes can adapt to varying load conditions by adjusting gear ratios. This adaptability is essential for machinery that experiences changing load demands during operation.
Industrial gearboxes are crucial components in mechanical systems across various industries, enabling efficient and effective power transmission for a wide range of applications.
editor by CX 2024-05-16
China Standard Helical Worm Industrial Gear Reducer /Gear Motor/Motor Reducer/Gear Units/Gearbox for Power Transmission with Great quality
Product Description
Helical Worm Industrial Gear Reducer /Gear Motor/Motor Reducer/gear units/gearbox for Power Transmission
< ABOUT TILI
Technical data
| Product Name | Helical Worm Industrial Gear Reducer /Gear Motor/Motor Reducer/gear units/gearbox for Power Transmission |
| Power | 0.12KW~30KW |
| Nominal output torque | 9~ 8425N · m |
| Output speed | 0.1 ~ 374r/min |
| Gear material | 20CrMnTi alloy steel |
| Gear Processing | Grinding finish by HOFLER Grinding Machines |
| Noise Test | Below 65dB |
| Brand of bearings | C&U bearing, ZWZ, LYC, HRB, CHINAMFG , etc |
| Brand of oil seal | NAK or other brand |
| Temp. rise (MAX) | 40ºC |
| Temp. rise (Oil)(MAX | 50ºC |
| Vibration | ≤20µm |
| Housing hardness | HBS190-240 |
| Surface hardness of gears | HRC58°~62 ° |
| Gear core hardness | HRC33~40 |
| Machining precision of gears | 5 Grade |
| Lubricating oil | GB L-CKC220-460, Shell Omala220-460 |
| Heat treatment | Carburizing, Quenching etc |
| Efficiency | 95%~96% (depends on the transmission stage) |
| Bearing output mode | Parallel output |
| Installation type and output mode | Bottom seated type flange type installation, solid,hollow shaft output. |
| Input mode | Direct motor, shaft input and connecting flange input |
| Input Method | Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor |
Installation Instructions
Company Profile
< WORKSHOP
< QUALITY CONTROL
Certifications
Packaging & Shipping
FAQ
Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of reducer.
Q 2:Can you do OEM?
A:Yes, we can. We can do OEM for all the customers .if you want to order NON-STANDERD speed reducers,pls provide Drafts, Dimensions, Pictures and Samples if possible.
Q 3: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.
Q 4: Do you have inspection procedures for reducer?
A:100% self-inspection before packing.
Q 5: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.
Q 6:How to choose a gearbox? What if I don’t know which gear reducer I need?
A:You can refer to our catalogue to choose the gearbox or we can help to choose when you provide,the technical information of required output torque, output speed and motor parameter etc. Don’t worry, Send as much information as you can, our team will help you find the right 1 you are looking for.
Q 7: What information shall we give before placing a purchase order?
A:a) Type of the gearbox, Size , Transmission Ratio, input and output type, input flange, mounting position, motor information and shaft deflection etc. b)Housing color.c) Purchase quantity. d) Other special requirements
Q 8:What is the payment term?
A:You can pay via T/T(30% in advance as deposit before production +70% before delivery
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Machinery, Agricultural Machinery |
|---|---|
| Function: | Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction |
| Layout: | Vertical Output |
| Customization: |
Available
| Customized Request |
|---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
|
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
Contribution of Industrial Gearboxes to Energy Efficiency
Industrial gearboxes play a significant role in enhancing energy efficiency across various machinery and equipment applications. Their contribution to energy efficiency is notable in several ways:
1. Speed and Torque Conversion: Industrial gearboxes facilitate the conversion of high-speed, low-torque input to low-speed, high-torque output. This conversion allows machinery to operate at optimal speeds while maintaining the required power, reducing energy wastage.
2. Matching Load and Power: Gearboxes enable the selection of the most efficient operating speed and torque for a specific load. This matching of load and power requirement minimizes excess energy consumption and enhances overall efficiency.
3. Load Distribution: In multi-component systems, gearboxes distribute the load among different components, ensuring an even distribution of work and preventing overloading. This load distribution helps avoid energy losses due to inefficient load handling.
4. Reducing Inefficiencies: Gearboxes help mitigate energy losses caused by mechanical inefficiencies in the transmission system. By optimizing gear design and reducing friction losses, gearboxes ensure effective power transmission.
5. Variable Speed Control: Some industrial gearboxes offer variable speed control, allowing machinery to operate at different speeds as required by the application. This flexibility enhances energy efficiency by adapting to changing operational demands.
6. Regenerative Braking: Certain gearbox systems, like regenerative gearboxes, enable the recovery of energy during braking or deceleration. This captured energy can be reused or fed back into the system, reducing overall energy consumption.
7. Improved Machine Design: Gearboxes contribute to the optimization of machine design, ensuring that components work together harmoniously. Properly designed gear systems minimize energy losses due to misalignment or improper component matching.
8. Reduced Heat Generation: Efficient gearboxes generate less heat during operation, minimizing energy losses associated with heat dissipation and improving overall energy efficiency.
9. Longer Equipment Lifespan: Properly selected and maintained gearboxes improve equipment reliability and lifespan. This prevents premature equipment failure and the associated energy waste from frequent repairs or replacements.
10. Energy Monitoring and Management: Some modern industrial gearboxes come with integrated sensors and monitoring systems that provide real-time data on energy consumption. This data helps operators optimize machinery usage for energy efficiency.
Collectively, these contributions highlight the vital role that industrial gearboxes play in enhancing energy efficiency, reducing energy consumption, and promoting sustainable operations across various industrial sectors.
Industrial Gearboxes for Speed Reduction and Speed Increase
Yes, industrial gearboxes are versatile components that can be used for both speed reduction and speed increase in mechanical systems. Their ability to manipulate torque and rotational speed makes them essential for various applications:
Speed Reduction: In many cases, industrial gearboxes are employed to reduce the rotational speed of the input shaft while increasing torque at the output shaft. This is commonly seen in heavy-duty applications such as conveyor systems, where high-speed motors are used to drive the system, but the conveyor itself operates at a slower, controlled speed to handle materials safely and efficiently.
Speed Increase: Conversely, industrial gearboxes can also be designed to increase the speed of the input shaft while decreasing torque at the output shaft. This configuration is valuable in situations where a high-speed output is necessary for a specific process or operation, such as in certain types of machinery or equipment.
By incorporating different gear ratios and arrangements, industrial gearboxes can achieve the desired speed and torque characteristics needed for a wide range of applications. The flexibility of industrial gearboxes to handle both speed reduction and speed increase makes them essential components in industries that require precise control over power transmission and motion control.
Contribution of Industrial Gearboxes to Power Transmission
Industrial gearboxes play a vital role in power transmission within mechanical systems by efficiently transmitting torque and speed between input and output shafts. They contribute to power transmission through the following mechanisms:
- Gear Reduction: Industrial gearboxes use gears of different sizes to achieve gear reduction, where the output shaft rotates at a lower speed than the input shaft. This results in an increase in torque, allowing the gearbox to handle heavy loads and challenging tasks.
- Gear Multiplication: In some cases, gearboxes can achieve gear multiplication, where the output shaft rotates at a higher speed than the input shaft. While torque is reduced, this configuration is useful for applications requiring high-speed output.
- Changing Direction: Gearboxes can change the direction of rotation between input and output shafts. This feature is valuable for machinery that requires rotational direction reversal, such as vehicles, cranes, and conveyors.
- Torque Conversion: By adjusting the gear ratios, industrial gearboxes can convert torque from one level to another, enabling efficient power transmission to meet specific operational requirements.
- Speed Control: Industrial gearboxes allow for precise control over the speed of machinery. By selecting appropriate gear ratios, operators can ensure that equipment operates at the desired speed for optimal performance.
- Adapting to Load Conditions: Industrial gearboxes can adapt to varying load conditions by adjusting gear ratios. This adaptability is essential for machinery that experiences changing load demands during operation.
Industrial gearboxes are crucial components in mechanical systems across various industries, enabling efficient and effective power transmission for a wide range of applications.
editor by CX 2024-05-15
China Professional Industrial Gearbox China Reducer High Rpm Helical Transmission Speed Drive Reduction Electric Motor Transmission Prices Variator CZPT Excavator Worm Gearbox gearbox adjustment
Product Description
Industrial Gearbox China Reducer High Rpm Helical Transmission Speed Drive Reduction Electric Motor Transmission Prices Variator CHINAMFG Excavator Worm Gearbox
Application of Industrial Gearbox
Industrial gearboxes are used in a wide variety of applications where high torque and low speed are required. Some of the most common applications include:
- Material handling: Industrial gearboxes are used in material handling equipment, such as conveyors, cranes, and hoists.
- Machine tools: Industrial gearboxes are used in machine tools, such as lathes, milling machines, and drills.
- Robotics: Industrial gearboxes are used in robotics, such as industrial robots and automated guided vehicles (AGVs).
- Mining: Industrial gearboxes are used in mining equipment, such as crushers, conveyors, and pumps.
- Wind turbines: Industrial gearboxes are used in wind turbines, to transmit power from the blades to the generator.
Industrial gearboxes are a versatile type of gear reducer that can be used in a wide variety of applications. They are characterized by their high torque, low speed, and compact size.
Here are some of the advantages of using industrial gearboxes:
- High torque: Industrial gearboxes can generate a high torque, making them ideal for applications where a lot of force needs to be applied.
- Low speed: Industrial gearboxes can operate at a low speed, making them ideal for applications where noise and vibration need to be minimized.
- Compact size: Industrial gearboxes are typically compact and lightweight, making them easy to install and maintain.
- Durability: Industrial gearboxes are designed to withstand high loads and harsh environments.
Overall, industrial gearboxes are a valuable tool for a variety of applications. They offer a number of advantages that can help to improve safety, efficiency, and productivity.
Here are some additional details about the applications of industrial gearboxes:
Material handling: Industrial gearboxes are used in material handling equipment to transmit power from the motor to the load. This allows the equipment to move materials at a controlled speed and torque.
Machine tools: Industrial gearboxes are used in machine tools to transmit power from the motor to the cutting tool. This allows the cutting tool to operate at a high speed and torque, which is necessary for cutting through tough materials.
Robotics: Industrial gearboxes are used in robotics to transmit power from the motor to the robot’s joints. This allows the robot to move its joints at a controlled speed and torque, which is necessary for performing tasks such as picking and placing objects.
Mining: Industrial gearboxes are used in mining equipment to transmit power from the motor to the load. This allows the equipment to move materials at a controlled speed and torque, which is necessary for mining operations.
Wind turbines: Industrial gearboxes are used in wind turbines to transmit power from the blades to the generator. This allows the generator to generate electricity at a controlled speed and torque, which is necessary for providing power to homes and businesses.
Industrial gearboxes are a vital part of many different industries. They help to improve safety, efficiency, and productivity by transmitting power from the motor to the load in a controlled and efficient manner.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
|---|---|
| Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Layout: | Three-Ring |
| Hardness: | Hardened Tooth Surface |
| Installation: | Torque Arm Type |
| Step: | Stepless |
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
|---|
Contribution of Industrial Gearboxes to Energy Efficiency
Industrial gearboxes play a significant role in enhancing energy efficiency across various machinery and equipment applications. Their contribution to energy efficiency is notable in several ways:
1. Speed and Torque Conversion: Industrial gearboxes facilitate the conversion of high-speed, low-torque input to low-speed, high-torque output. This conversion allows machinery to operate at optimal speeds while maintaining the required power, reducing energy wastage.
2. Matching Load and Power: Gearboxes enable the selection of the most efficient operating speed and torque for a specific load. This matching of load and power requirement minimizes excess energy consumption and enhances overall efficiency.
3. Load Distribution: In multi-component systems, gearboxes distribute the load among different components, ensuring an even distribution of work and preventing overloading. This load distribution helps avoid energy losses due to inefficient load handling.
4. Reducing Inefficiencies: Gearboxes help mitigate energy losses caused by mechanical inefficiencies in the transmission system. By optimizing gear design and reducing friction losses, gearboxes ensure effective power transmission.
5. Variable Speed Control: Some industrial gearboxes offer variable speed control, allowing machinery to operate at different speeds as required by the application. This flexibility enhances energy efficiency by adapting to changing operational demands.
6. Regenerative Braking: Certain gearbox systems, like regenerative gearboxes, enable the recovery of energy during braking or deceleration. This captured energy can be reused or fed back into the system, reducing overall energy consumption.
7. Improved Machine Design: Gearboxes contribute to the optimization of machine design, ensuring that components work together harmoniously. Properly designed gear systems minimize energy losses due to misalignment or improper component matching.
8. Reduced Heat Generation: Efficient gearboxes generate less heat during operation, minimizing energy losses associated with heat dissipation and improving overall energy efficiency.
9. Longer Equipment Lifespan: Properly selected and maintained gearboxes improve equipment reliability and lifespan. This prevents premature equipment failure and the associated energy waste from frequent repairs or replacements.
10. Energy Monitoring and Management: Some modern industrial gearboxes come with integrated sensors and monitoring systems that provide real-time data on energy consumption. This data helps operators optimize machinery usage for energy efficiency.
Collectively, these contributions highlight the vital role that industrial gearboxes play in enhancing energy efficiency, reducing energy consumption, and promoting sustainable operations across various industrial sectors.
Factors to Consider When Selecting the Right Industrial Gearbox for an Application
Choosing the appropriate industrial gearbox for a specific application requires careful consideration of various factors to ensure optimal performance, reliability, and efficiency. Here are the key factors to consider:
- Load and Torque Requirements: Determine the maximum load and torque the gearbox will need to handle in the application.
- Speed Range: Consider the required speed range for both input and output shafts.
- Operating Conditions: Evaluate the environmental conditions, such as temperature, humidity, and presence of dust or chemicals.
- Space Constraints: Take into account the available installation space and clearance requirements.
- Efficiency: Choose a gearbox with the appropriate efficiency rating to minimize power losses.
- Noise and Vibration: Consider noise and vibration levels, especially in applications where low noise is crucial.
- Service and Maintenance: Assess ease of maintenance, accessibility for repairs, and availability of replacement parts.
- Mounting and Alignment: Ensure compatibility with the existing machinery and proper shaft alignment.
- Cost and Budget: Balance performance requirements with budget constraints.
- Expected Lifespan: Choose a gearbox with a suitable lifespan for the application’s durability needs.
- Gearbox Type: Select the appropriate gearbox type (helical, bevel, worm, etc.) based on the application’s specific requirements.
By carefully considering these factors and consulting with gearbox experts, you can make an informed decision and choose the right industrial gearbox that meets the unique demands of your application.
Benefits of Using an Industrial Gearbox in Heavy-Duty Applications
An industrial gearbox offers several benefits when used in heavy-duty applications, where robust and reliable power transmission is essential:
- High Torque Handling: Industrial gearboxes are designed to handle high levels of torque, making them well-suited for heavy-duty tasks that require substantial force and power.
- Durability and Longevity: Heavy-duty gearboxes are constructed from rugged materials and designed to withstand harsh operating conditions, ensuring extended service life and reduced maintenance requirements.
- Load Distribution: Gearboxes distribute the load across multiple gears, reducing the strain on individual components and promoting even wear, which is crucial in heavy-duty applications.
- Efficient Power Transmission: Industrial gearboxes efficiently transmit power between input and output shafts, ensuring minimal power loss and maximizing overall system efficiency.
- Flexibility in Speed and Torque: Heavy-duty gearboxes offer the flexibility to adjust speed and torque by selecting appropriate gear ratios, allowing for precise control over machinery performance.
- Adaptability to Varying Conditions: Industrial gearboxes can adapt to changing load conditions, making them suitable for applications with fluctuating requirements.
- Reduced Downtime: The durability and reliability of industrial gearboxes contribute to reduced downtime and increased operational uptime, enhancing productivity.
- Customization: Gearboxes can be customized to meet specific heavy-duty application needs, ensuring optimal performance and compatibility.
Overall, industrial gearboxes play a pivotal role in heavy-duty applications by providing robust power transmission, durability, and versatility to meet the demands of challenging tasks.
editor by CX 2024-04-25
China high quality Low Backlash Worm Gearbox Efficiency Servo Gear Boxes Reducer Zero Electric Transmission Motor China Manufacturers for Energy Aerospace Industrial Gearboxes manufacturer
Product Description
Low Backlash Worm Gearbox Efficiency Servo Gear Boxes reducer zero electric transmission motor China Manufacturers for Energy Aerospace Industrial Gearboxes
The low backlash drive units HPCNHS type are available in 4 sizes. Each size includes 2 ratios which are 30:1 and 60:1.
The drive units HPCNHS are built with a minimum backlash which can be adjusted due to the duplex toothing of the gears.
The low backlash drive units are built for medium power transmission.
Worm Gear Units:
The NHS-Range gearboxes is available in 4 model sizes and 2 standard ratios.The gearbox size is identical to the centreline distance.
Low backlash Features :
— Worm gear gyration backlash can be adjusted to less than 1 arc.
— Reducer can be re-adjusted the gap after using .
— Input with coupling : reliable without backlash .
— Output using conical clamping ring couplings : reliable without backlash.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car |
|---|---|
| Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Layout: | Coaxial |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Three-Step |
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
|---|
Enhancing Efficiency of Conveyor Systems and Manufacturing with Industrial Gearboxes
Industrial gearboxes play a crucial role in enhancing the efficiency of conveyor systems and manufacturing processes. They offer several benefits that contribute to smoother operations and improved productivity:
- Torque Multiplication: Industrial gearboxes allow for torque multiplication, enabling conveyor systems to handle heavy loads with ease. This ensures consistent and reliable movement of materials along the conveyor belts.
- Speed Control: Gearboxes provide precise speed control, allowing manufacturers to adjust the conveyor’s speed according to the specific production requirements. This helps optimize the manufacturing process by maintaining a steady flow of materials.
- Reduced Downtime: By efficiently transmitting power and torque, industrial gearboxes minimize wear and tear on conveyor components. This results in reduced maintenance and downtime, leading to increased operational uptime.
- Motion Synchronization: Gearboxes enable synchronized movement of multiple conveyor belts or other manufacturing components. This synchronization ensures that various stages of the manufacturing process are properly coordinated, reducing bottlenecks and errors.
- Energy Efficiency: Industrial gearboxes help optimize energy consumption by converting high-speed input power to the appropriate output speed for the application. This energy-efficient conversion contributes to cost savings and sustainability.
- Precision and Accuracy: Gearboxes provide precise motion control, which is essential for manufacturing processes that require accurate positioning, cutting, shaping, or assembly. This precision enhances the quality of the final products.
- Adaptability: Industrial gearboxes can be customized to match the specific requirements of conveyor systems and manufacturing equipment. This adaptability ensures that gearboxes can effectively handle a wide range of tasks and applications.
Whether it’s in material handling or manufacturing, industrial gearboxes enable conveyor systems to operate seamlessly, promoting efficient production processes, reduced operational costs, and enhanced product quality.
Industrial Gearboxes: Handling Shock Loads and Variations in Torque
Industrial gearboxes are designed to handle shock loads and variations in torque through their robust construction and careful engineering:
Shock Load Handling: Industrial gearboxes are equipped to withstand sudden and high-impact forces that can occur during start-up, sudden stops, or unexpected changes in the load. The design often includes durable materials, precision-machined components, and reinforced housing to absorb and distribute the impact, preventing damage to the gearbox and other connected components.
Variations in Torque: Industrial gearboxes are engineered to handle variations in torque by utilizing different gear ratios and gear stages. When torque requirements change, the gearbox adjusts the interaction between gears to ensure the desired output torque is achieved. This ability to manipulate torque allows the gearbox to adapt to varying load conditions without compromising efficiency or reliability.
By providing effective shock load absorption and torque adjustment, industrial gearboxes enhance the overall durability and performance of mechanical systems. Their ability to handle these challenges makes them crucial components in applications where sudden loads and torque variations are common.
Industrial Gearbox: Definition and Applications
An industrial gearbox is a mechanical device designed to transmit power and torque between input and output shafts while changing the speed and direction of rotation. It consists of a set of gears enclosed in a housing to protect the components and facilitate lubrication. Industrial gearboxes find wide-ranging applications across various industries:
- Manufacturing: Gearboxes are used in manufacturing processes for tasks like material handling, conveyor systems, and assembly line automation.
- Energy Generation: Wind turbines, hydroelectric plants, and thermal power plants utilize gearboxes to adapt rotational speeds and transmit power between turbines and generators.
- Construction: In construction equipment such as cranes, excavators, and concrete mixers, gearboxes play a crucial role in converting engine power into mechanical motion.
- Automotive: Vehicles require gearboxes to transfer power from engines to wheels, providing various speed options for different driving conditions.
- Agriculture: Tractors and agricultural machinery utilize gearboxes for tasks like plowing, seeding, and harvesting.
- Mining: Mining equipment, including conveyor systems and heavy machinery, rely on gearboxes to handle the demanding conditions of mineral extraction.
- Marine: Gearboxes are essential in marine applications, such as propulsion systems for ships and boats.
- Food and Beverage: Conveyors, mixers, and processing equipment in the food and beverage industry utilize gearboxes for controlled movement and processing.
- Oil and Gas: Drilling rigs, pumps, and extraction machinery in the oil and gas sector use gearboxes to handle high torque and speed requirements.
Industrial gearboxes ensure efficient power transmission and enable machinery to perform specific tasks at optimal speeds. Their versatility and reliability make them integral components in various industrial processes and equipment.
editor by CX 2024-04-10
China Professional S Series Helical Worm Gearmotor Geared Motor Industrial Gearbox Flange-Mounted Hollow Shaft Speed Reducer gearbox definition
Product Description
S series right-angle helical-worm reduction gearbox was designed after RV worm microreducer, which have a complete norm, wide speed for selection, and various mounting positions.
Products Description
S series is 1 kind of Helical worm gearbox, designed as Modularization and high-stainless cast iron case. It is combination of helical gear and worm gear, which with higher efficiency and strength than simple aluminum alloy worm gearbox. Due to their outstanding efficiency, these drives can be used in every industrial sector and tailored to individual torque and speed requirements. The gear ratios afforded by the helical-worm gear stage and the low noise levels during operation make these gearmotors ideal low-cost solutions for simple applications.
Perfect for the machinery and equipment of following industry:
• Conveyor & Material handling
• Mining & Quarry
• Crusher & Cement
• Automatic production line & Mixer
• Transport & Packaging
• Food machine & Beverage
• Construction & Metal processing
• Plastic & Chemical industry
| Housing material | High-strength cast iron HT250 |
| Gear material | 20CrMnTi |
| Input Power | 0.12-90KW |
| Output Torque | 3.5-4000N.m |
| Output Speed | 5-371 RPM |
| Gear Accuracy | 7 to 6 level |
| Gear Surface hardness | HRC58°-62° |
| Input/Output shaft hardness | HB220-250 |
| Noise(Max) | 60-70dB |
| Tem.rise(Max) | 40°C |
| Tem.rise(Oil Max) | 50°C |
| Vibration | ≤20um |
| Backlash | ≤20Arcmin |
| Effeciency | Single stage 98%, Double-stage:96%, Three-stage:94% |
| Mounting Position | Foot / Flange Mounting |
| Motor | IP55,F Class |
| Input power rating and permissible torque | |||||||
| Size | 37 | 47 | 57 | 67 | 77 | 87 | 97 |
| Structure | S SA SF SAF SAT SAZ | ||||||
| Rated Power | 0.12-1.5 | 0.12-1.5 | 0.18-3 | 0.25-5.5 | 0.55-7.5 | 0.75-15 | 1.5-22 |
| Ratio | 6.8-157.43 | 7.28-201 | 7.28-201 | 7.65-217.41 | 8.06-256.47 | 7.88-288 | 8.26-286.4 |
| Torque(N.m) | 90 | 170 | 300 | 520 | 1270 | 2280 | 4000 |
| Gear Unit Weight | |||||||
| Gear Unit Type | S37 | S47 | S57 | S67 | S77 | S87 | S97 |
| Weight |
7 | 10 | 14 | 26 | 50 | 100 | 170 |
| The weight are mean values, only for reference | |||||||
Company Profile
HangZhou CHINAMFG has been in power transmission products for 15 years. Our company is an industry transmission solutions manufacuturer and service provider.
The main products are worm reducers, helical worm reducers, helical bevel gear reducers, 90 degree gearbox, spiral bevel reducers, screw jack, standard industrial gearbox etc.
Our speed reducer and industrial gearbox are widely used in different factories, such as chemicals, energy, material handling, environmental, extraction, pulp and paper, steel and metal, food and beverage, and construction industries.
We have strong technical ability, manufacturing according to the ISO9002 quality control system guidelines.
Our industrial Gear, Gearbox, gearmotor and motor are sold to more than 30 countries. High quality, good price, in time response and sincere service are our value and promises. We aim at making happy cooperation with our customers, bring them reliable and comfortable service.
Application
FAQ
1. How to choose a gearbox which meets our requirement?
You can refer to our catalogue to choose the gearbox or we can help to choose when you provide
the technical information of required output torque, output speed and motor parameter etc.
2. What information shall we give before placing a purchase order?
a) Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor informationetc.
b) Housing color.
c) Purchase quantity.
d) Other special requirements.
3. What industries are your gearboxes being used?
Our gearboxes are widely used in the areas of textile, food processing, beverage, chemical industry,
escalator,automatic storage equipment, metallurgy, tabacco, environmental protection, logistics and etc. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Marine, Toy, Car |
|---|---|
| Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Layout: | Coaxial |
| Hardness: | Hardened Tooth Surface |
| Installation: | as Request |
| Step: | Three-Step |
| Customization: |
Available
| Customized Request |
|---|
Enhancing Efficiency of Conveyor Systems and Manufacturing with Industrial Gearboxes
Industrial gearboxes play a crucial role in enhancing the efficiency of conveyor systems and manufacturing processes. They offer several benefits that contribute to smoother operations and improved productivity:
- Torque Multiplication: Industrial gearboxes allow for torque multiplication, enabling conveyor systems to handle heavy loads with ease. This ensures consistent and reliable movement of materials along the conveyor belts.
- Speed Control: Gearboxes provide precise speed control, allowing manufacturers to adjust the conveyor’s speed according to the specific production requirements. This helps optimize the manufacturing process by maintaining a steady flow of materials.
- Reduced Downtime: By efficiently transmitting power and torque, industrial gearboxes minimize wear and tear on conveyor components. This results in reduced maintenance and downtime, leading to increased operational uptime.
- Motion Synchronization: Gearboxes enable synchronized movement of multiple conveyor belts or other manufacturing components. This synchronization ensures that various stages of the manufacturing process are properly coordinated, reducing bottlenecks and errors.
- Energy Efficiency: Industrial gearboxes help optimize energy consumption by converting high-speed input power to the appropriate output speed for the application. This energy-efficient conversion contributes to cost savings and sustainability.
- Precision and Accuracy: Gearboxes provide precise motion control, which is essential for manufacturing processes that require accurate positioning, cutting, shaping, or assembly. This precision enhances the quality of the final products.
- Adaptability: Industrial gearboxes can be customized to match the specific requirements of conveyor systems and manufacturing equipment. This adaptability ensures that gearboxes can effectively handle a wide range of tasks and applications.
Whether it’s in material handling or manufacturing, industrial gearboxes enable conveyor systems to operate seamlessly, promoting efficient production processes, reduced operational costs, and enhanced product quality.
Industrial Gearboxes: Handling Shock Loads and Variations in Torque
Industrial gearboxes are designed to handle shock loads and variations in torque through their robust construction and careful engineering:
Shock Load Handling: Industrial gearboxes are equipped to withstand sudden and high-impact forces that can occur during start-up, sudden stops, or unexpected changes in the load. The design often includes durable materials, precision-machined components, and reinforced housing to absorb and distribute the impact, preventing damage to the gearbox and other connected components.
Variations in Torque: Industrial gearboxes are engineered to handle variations in torque by utilizing different gear ratios and gear stages. When torque requirements change, the gearbox adjusts the interaction between gears to ensure the desired output torque is achieved. This ability to manipulate torque allows the gearbox to adapt to varying load conditions without compromising efficiency or reliability.
By providing effective shock load absorption and torque adjustment, industrial gearboxes enhance the overall durability and performance of mechanical systems. Their ability to handle these challenges makes them crucial components in applications where sudden loads and torque variations are common.
Benefits of Using an Industrial Gearbox in Heavy-Duty Applications
An industrial gearbox offers several benefits when used in heavy-duty applications, where robust and reliable power transmission is essential:
- High Torque Handling: Industrial gearboxes are designed to handle high levels of torque, making them well-suited for heavy-duty tasks that require substantial force and power.
- Durability and Longevity: Heavy-duty gearboxes are constructed from rugged materials and designed to withstand harsh operating conditions, ensuring extended service life and reduced maintenance requirements.
- Load Distribution: Gearboxes distribute the load across multiple gears, reducing the strain on individual components and promoting even wear, which is crucial in heavy-duty applications.
- Efficient Power Transmission: Industrial gearboxes efficiently transmit power between input and output shafts, ensuring minimal power loss and maximizing overall system efficiency.
- Flexibility in Speed and Torque: Heavy-duty gearboxes offer the flexibility to adjust speed and torque by selecting appropriate gear ratios, allowing for precise control over machinery performance.
- Adaptability to Varying Conditions: Industrial gearboxes can adapt to changing load conditions, making them suitable for applications with fluctuating requirements.
- Reduced Downtime: The durability and reliability of industrial gearboxes contribute to reduced downtime and increased operational uptime, enhancing productivity.
- Customization: Gearboxes can be customized to meet specific heavy-duty application needs, ensuring optimal performance and compatibility.
Overall, industrial gearboxes play a pivotal role in heavy-duty applications by providing robust power transmission, durability, and versatility to meet the demands of challenging tasks.
editor by CX 2024-03-29
China factory Right Angle Hollow Shaft Gear Reducer Industrial Transmission Worm Gearbox differential gearbox
Product Description
Product Description
Main Materials:
1)housing:aluminium alloy ADC12(size 571-090); die cast iron HT200(size 110-150);
2)Worm:20Cr, ZI Involute profile; carbonize&quencher heat treatment make gear surface hardness up to 56-62 HRC; After precision grinding, carburization layer’s thickness between 0.3-0.5mm.
3)Worm Wheel:wearable stannum alloy CuSn10-1
Detailed Photos
Combination Options:
Input:with input shaft, With square flange,With IEC standard input flange
Output:with torque arm, output flange, single output shaft, double output shaft, plastic cover
Worm reducers are available with diffferent combinations: NMRV+NMRV, NMRV+NRV, NMRV+PC, NMRV+UDL, NMRV+MOTORS
Exploded View:
Product Parameters
| Old Model |
New Model | Ratio | Center Distance | Power | Input Dia. | Output Dia. | Output Torque | Weight |
| RV571 | 7.5~100 | 25mm | 0.06KW~0.12KW | Φ9 | Φ11 | 21N.m | 0.7kgs | |
| RV030 | RW030 | 7.5~100 | 30mm | 0.06KW~0.25KW | Φ9(Φ11) | Φ14 | 45N.m | 1.2kgs |
| RV040 | RW040 | 7.5~100 | 40mm | 0.09KW~0.55KW | Φ9(Φ11,Φ14) | Φ18(Φ19) | 84N.m | 2.3kgs |
| RV050 | RW050 | 7.5~100 | 50mm | 0.12KW~1.5KW | Φ11(Φ14,Φ19) | Φ25(Φ24) | 160N.m | 3.5kgs |
| RV063 | RW063 | 7.5~100 | 63mm | 0.18KW~2.2KW | Φ14(Φ19,Φ24) | Φ25(Φ28) | 230N.m | 6.2kgs |
| RV075 | RW075 | 7.5~100 | 75mm | 0.25KW~4.0KW | Φ14(Φ19,Φ24,Φ28) | Φ28(Φ35) | 410N.m | 9.0kgs |
| RV090 | RW090 | 7.5~100 | 90mm | 0.37KW~4.0KW | Φ19(Φ24,Φ28) | Φ35(Φ38) | 725N.m | 13.0kgs |
| RV110 | RW110 | 7.5~100 | 110mm | 0.55KW~7.5KW | Φ19(Φ24,Φ28,Φ38) | Φ42 | 1050N.m | 35.0kgs |
| RV130 | RW130 | 7.5~100 | 130mm | 0.75KW~7.5KW | Φ24(Φ28,Φ38) | Φ45 | 1550N.m | 48.0kgs |
| RV150 | RW150 | 7.5~100 | 150mm | 2.2KW~15KW | Φ28(Φ38,Φ42) | Φ50 | 84.0kgs |
GMRV Outline Dimension:
| GMRV | A | B | C | C1 | D(H8) | E(h8) | F | G | G1 | H | H1 | I | M | N | O | P | Q | R | S | T | BL | β | b | t | V |
| 030 | 80 | 97 | 54 | 44 | 14 | 55 | 32 | 56 | 63 | 65 | 29 | 55 | 40 | 57 | 30 | 75 | 44 | 6.5 | 21 | 5.5 | M6*10(n=4) | 0° | 5 | 16.3 | 27 |
| 040 | 100 | 121.5 | 70 | 60 | 18(19) | 60 | 43 | 71 | 78 | 75 | 36.5 | 70 | 50 | 71.5 | 40 | 87 | 55 | 6.5 | 26 | 6.5 | M6*10(n=4) | 45° | 6 | 20.8(21.8) | 35 |
| 050 | 120 | 144 | 80 | 70 | 25(24) | 70 | 49 | 85 | 92 | 85 | 43.5 | 80 | 60 | 84 | 50 | 100 | 64 | 8.5 | 30 | 7 | M8*12(n=4) | 45° | 8 | 28.3(27.3) | 40 |
| 063 | 144 | 174 | 100 | 85 | 25(28) | 80 | 67 | 103 | 112 | 95 | 53 | 95 | 72 | 102 | 63 | 110 | 80 | 8.5 | 36 | 8 | M8*12(n=8) | 45° | 8 | 28.3(31.3) | 50 |
| 075 | 172 | 205 | 120 | 90 | 28(35) | 95 | 72 | 112 | 120 | 115 | 57 | 112.5 | 86 | 119 | 75 | 140 | 93 | 11 | 40 | 10 | M8*14(n=8) | 45° | 8(10) | 31.3(38.3) | 60 |
| 090 | 206 | 238 | 140 | 100 | 35(38) | 110 | 74 | 130 | 140 | 130 | 67 | 129.5 | 103 | 135 | 90 | 160 | 102 | 13 | 45 | 11 | M10*16(n=8) | 45° | 10 | 38.3(41.3) | 70 |
| 110 | 255 | 295 | 170 | 115 | 42 | 130 | – | 144 | 155 | 165 | 74 | 160 | 127.5 | 167.5 | 110 | 200 | 125 | 14 | 50 | 14 | M10*18(n=8) | 45° | 12 | 45.3 | 85 |
| 130 | 293 | 335 | 200 | 120 | 45 | 180 | – | 155 | 170 | 215 | 81 | 179 | 146.5 | 187.5 | 130 | 250 | 140 | 16 | 60 | 15 | M12*20(n=8) | 45° | 14 | 48.8 | 100 |
| 150 | 340 | 400 | 240 | 145 | 50 | 180 | – | 185 | 200 | 215 | 96 | 210 | 170 | 230 | 150 | 250 | 180 | 18 | 72.5 | 18 | M12*22(n=8) | 45° | 14 | 53.8 | 120 |
Company Profile
About CHINAMFG Transmission:
We are a professional reducer manufacturer located in HangZhou, ZHangZhoug province.
Our leading products is full range of RV571-150 worm reducers , also supplied GKM hypoid helical gearbox, GRC inline helical gearbox, PC units, UDL Variators and AC Motors, G3 helical gear motor.
Products are widely used for applications such as: foodstuffs, ceramics, packing, chemicals, pharmacy, plastics, paper-making, construction machinery, metallurgic mine, environmental protection engineering, and all kinds of automatic lines, and assembly lines.
With fast delivery, superior after-sales service, advanced producing facility, our products sell well both at home and abroad. We have exported our reducers to Southeast Asia, Eastern Europe and Middle East and so on.Our aim is to develop and innovate on basis of high quality, and create a good reputation for reducers.
Packing information:Plastic Bags+Cartons+Wooden Cases , or on request
We participate Germany Hannver Exhibition-ZheJiang PTC Fair-Turkey Win Eurasia
Logistics
After Sales Service
1.Maintenance Time and Warranty:Within 1 year after receiving goods.
2.Other Service: Including modeling selection guide, installation guide, and problem resolution guide, etc.
FAQ
1.Q:Can you make as per customer drawing?
A: Yes, we offer customized service for customers accordingly. We can use customer’s nameplate for gearboxes.
2.Q:What is your terms of payment ?
A: 30% deposit before production,balance T/T before delivery.
3.Q:Are you a trading company or manufacturer?
A:We are a manufacurer with advanced equipment and experienced workers.
4.Q:What’s your production capacity?
A:8000-9000 PCS/MONTH
5.Q:Free sample is available or not?
A:Yes, we can supply free sample if customer agree to pay for the courier cost
6.Q:Do you have any certificate?
A:Yes, we have CE certificate and SGS certificate report.
Contact information:
Ms Lingel Pan
For any questions just feel free ton contact me. Many thanks for your kind attention to our company!
| Application: | Motor, Machinery, Marine, Agricultural Machinery, Industry |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Layout: | Right Angle |
| Gear Shape: | Worm Gear |
| Step: | Double-Step |
| Samples: |
US$ 12/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Considerations for Choosing Lubrication for Industrial Gearboxes
Choosing the right lubrication for industrial gearboxes is crucial for ensuring optimal performance, longevity, and efficiency. Several important considerations should be taken into account when selecting lubrication:
1. Operating Conditions: The operating environment, including temperature, humidity, and contaminants, affects the choice of lubrication. Extreme temperatures may require lubricants with specific temperature ranges.
2. Load and Torque: The magnitude of load and torque influences the selection of lubrication with appropriate viscosity and film strength to provide effective protection under varying conditions.
3. Speed and RPM: Gearbox speed and RPM determine the lubrication’s ability to maintain a stable lubricating film between gear teeth and other components.
4. Lubrication Interval: Consider the required lubrication frequency and intervals. Some applications may demand lubricants with longer service intervals to minimize downtime.
5. Gearbox Type: Different gearbox designs, such as helical, bevel, or worm, may have varying lubrication requirements due to differences in gear engagement and motion.
6. Compatibility: Ensure the selected lubricant is compatible with the gearbox materials, seals, and components to prevent degradation or damage.
7. Contamination Control: Lubricants should possess effective anti-contamination properties to minimize the risk of particles or debris affecting gearbox performance.
8. Water Resistance: In applications exposed to water or moisture, water-resistant lubricants help prevent corrosion and maintain proper lubrication properties.
9. Additives: Some lubricants include additives that enhance performance, such as anti-wear, anti-foam, and extreme pressure additives.
10. Environmental Considerations: Evaluate the environmental impact of the chosen lubrication, including disposal and potential harm to the ecosystem.
11. Manufacturer Recommendations: Follow the gearbox manufacturer’s recommendations and guidelines for lubrication type, viscosity, and maintenance practices.
Choosing the appropriate lubrication involves a comprehensive assessment of these factors, ensuring that the lubricant selected is well-suited for the specific demands of the industrial gearbox and its application.
Factors to Consider When Selecting the Right Industrial Gearbox for an Application
Choosing the appropriate industrial gearbox for a specific application requires careful consideration of various factors to ensure optimal performance, reliability, and efficiency. Here are the key factors to consider:
- Load and Torque Requirements: Determine the maximum load and torque the gearbox will need to handle in the application.
- Speed Range: Consider the required speed range for both input and output shafts.
- Operating Conditions: Evaluate the environmental conditions, such as temperature, humidity, and presence of dust or chemicals.
- Space Constraints: Take into account the available installation space and clearance requirements.
- Efficiency: Choose a gearbox with the appropriate efficiency rating to minimize power losses.
- Noise and Vibration: Consider noise and vibration levels, especially in applications where low noise is crucial.
- Service and Maintenance: Assess ease of maintenance, accessibility for repairs, and availability of replacement parts.
- Mounting and Alignment: Ensure compatibility with the existing machinery and proper shaft alignment.
- Cost and Budget: Balance performance requirements with budget constraints.
- Expected Lifespan: Choose a gearbox with a suitable lifespan for the application’s durability needs.
- Gearbox Type: Select the appropriate gearbox type (helical, bevel, worm, etc.) based on the application’s specific requirements.
By carefully considering these factors and consulting with gearbox experts, you can make an informed decision and choose the right industrial gearbox that meets the unique demands of your application.
Industrial Gearbox: Definition and Applications
An industrial gearbox is a mechanical device designed to transmit power and torque between input and output shafts while changing the speed and direction of rotation. It consists of a set of gears enclosed in a housing to protect the components and facilitate lubrication. Industrial gearboxes find wide-ranging applications across various industries:
- Manufacturing: Gearboxes are used in manufacturing processes for tasks like material handling, conveyor systems, and assembly line automation.
- Energy Generation: Wind turbines, hydroelectric plants, and thermal power plants utilize gearboxes to adapt rotational speeds and transmit power between turbines and generators.
- Construction: In construction equipment such as cranes, excavators, and concrete mixers, gearboxes play a crucial role in converting engine power into mechanical motion.
- Automotive: Vehicles require gearboxes to transfer power from engines to wheels, providing various speed options for different driving conditions.
- Agriculture: Tractors and agricultural machinery utilize gearboxes for tasks like plowing, seeding, and harvesting.
- Mining: Mining equipment, including conveyor systems and heavy machinery, rely on gearboxes to handle the demanding conditions of mineral extraction.
- Marine: Gearboxes are essential in marine applications, such as propulsion systems for ships and boats.
- Food and Beverage: Conveyors, mixers, and processing equipment in the food and beverage industry utilize gearboxes for controlled movement and processing.
- Oil and Gas: Drilling rigs, pumps, and extraction machinery in the oil and gas sector use gearboxes to handle high torque and speed requirements.
Industrial gearboxes ensure efficient power transmission and enable machinery to perform specific tasks at optimal speeds. Their versatility and reliability make them integral components in various industrial processes and equipment.
editor by CX 2023-10-21
China Good quality Wpa/Wpo/Wps/Wpx Used Widely Industrial Speed Reducer Worm Gearbox for Motorcycle with Good Price cvt gearbox
Product Description
Wpa/Wpo/Wps/Wpx Used Widely Industrial Speed Reducer Worm Gearbox for Motorcycle with Good Price
Features
1. Compact structure and simple assembly;
2. Wide speed ranges and high torque;
3. Low noise, good sealing performance, high efficiency;
4. Stable and safe, long lifetime, universal;
5. Multi-structure, various assembling methods
Product Photos
Product Description
| ANG WP Worm Speed Gear Reducer | |
| Model | WPA WPS WPDA WPDS WPO WPX… |
| Size | 40-250(single-stage) |
| Input power | 0.12kw ~ 33kw |
| Input speed | 750rpm ~ 2000rpm |
| Reduction ratio | 1/10 ~ 1/60(single-stage) |
| Input motor | AC (1 phase or 3 phase) / DC motor |
| Output torque | 6-6050Nm |
| Install type | Foot / CHINAMFG shaft / Hollow shaft… |
| Material of housing | Die-cast iron |
| Application | Food Stuff, Ceramics, Chemical, Packing, Dyeing, Woodworking, Glass, etc. |
Advantages
CE certificate:
FAQ
Q: Can you make the gear reducer with customization?
A: Yes, we can customize per your request, like flange, shaft, configuration, material, etc.
Q: Do you provide samples?
A: Yes. The sample is available for testing.
Q: What is your MOQ?
A: It is 10pcs for the beginning of our business.
Q: What’s your lead time?
A: Standard products need 5-30days, a bit longer for customized products.
Q: Do you provide technical support?
A: Yes. Our company have design and development team, we can provide technical support if you
need.
Q: How to ship to us?
A: It is available by air, sea, or train.
Q: How to pay the money?
A: T/T and L/C are preferred, with a different currencies, including USD, EUR, RMB, etc.
Q: How can I know the product is suitable for me?
A: >1ST confirm drawing and specification >2nd test sample >3rd start mass production.
Q: Can I come to your company to visit?
A: Yes, you are welcome to visit us at any time.
Q: How shall we contact you?
A: You can send an inquiry directly, and we will respond within 24 hours.
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Shipping Cost:
Estimated freight per unit. |
To be negotiated |
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| Application: | Machinery |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Samples: |
US$ 50/Piece
1 Piece(Min.Order) | Order Sample 1 pc per carton
|
|---|
| Customization: |
Available
| Customized Request |
|---|
Considerations for Choosing Lubrication for Industrial Gearboxes
Choosing the right lubrication for industrial gearboxes is crucial for ensuring optimal performance, longevity, and efficiency. Several important considerations should be taken into account when selecting lubrication:
1. Operating Conditions: The operating environment, including temperature, humidity, and contaminants, affects the choice of lubrication. Extreme temperatures may require lubricants with specific temperature ranges.
2. Load and Torque: The magnitude of load and torque influences the selection of lubrication with appropriate viscosity and film strength to provide effective protection under varying conditions.
3. Speed and RPM: Gearbox speed and RPM determine the lubrication’s ability to maintain a stable lubricating film between gear teeth and other components.
4. Lubrication Interval: Consider the required lubrication frequency and intervals. Some applications may demand lubricants with longer service intervals to minimize downtime.
5. Gearbox Type: Different gearbox designs, such as helical, bevel, or worm, may have varying lubrication requirements due to differences in gear engagement and motion.
6. Compatibility: Ensure the selected lubricant is compatible with the gearbox materials, seals, and components to prevent degradation or damage.
7. Contamination Control: Lubricants should possess effective anti-contamination properties to minimize the risk of particles or debris affecting gearbox performance.
8. Water Resistance: In applications exposed to water or moisture, water-resistant lubricants help prevent corrosion and maintain proper lubrication properties.
9. Additives: Some lubricants include additives that enhance performance, such as anti-wear, anti-foam, and extreme pressure additives.
10. Environmental Considerations: Evaluate the environmental impact of the chosen lubrication, including disposal and potential harm to the ecosystem.
11. Manufacturer Recommendations: Follow the gearbox manufacturer’s recommendations and guidelines for lubrication type, viscosity, and maintenance practices.
Choosing the appropriate lubrication involves a comprehensive assessment of these factors, ensuring that the lubricant selected is well-suited for the specific demands of the industrial gearbox and its application.
Maintenance Practices for Extending the Lifespan of Industrial Gearboxes
Proper maintenance is essential for ensuring the longevity and reliable performance of industrial gearboxes. Here are some crucial maintenance practices to extend their lifespan:
- Lubrication: Regularly inspect and maintain the gearbox’s lubrication system. Use the recommended lubricants and ensure proper oil levels to minimize friction, reduce wear, and dissipate heat effectively.
- Temperature Monitoring: Keep track of the operating temperature of the gearbox using temperature sensors. Abnormal temperature increases can indicate issues such as inadequate lubrication or gear misalignment.
- Vibration Analysis: Implement vibration analysis techniques to detect potential problems early. Excessive vibration may signal misalignments, gear damage, or other issues that require attention.
- Visual Inspections: Conduct routine visual inspections of the gearbox for signs of oil leaks, corrosion, worn gears, or other visible abnormalities. Address any issues promptly to prevent further damage.
- Alignment Checks: Regularly check and adjust the alignment of the gearbox and connected components. Misalignments can lead to increased wear and reduced efficiency.
- Torque and Load Analysis: Monitor the gearbox’s torque and load conditions to ensure they remain within recommended limits. Excessive loads can accelerate wear and lead to premature failure.
- Seal Maintenance: Inspect and maintain seals to prevent contaminants from entering the gearbox and to retain lubricants. Damaged seals can lead to contamination and lubrication breakdown.
- Regular Cleaning: Keep the gearbox clean and free from debris, dust, and dirt. Cleanliness helps prevent abrasive particles from causing wear on gears and other components.
- Periodic Overhaul: Plan for scheduled gearbox overhauls to replace worn or damaged parts. Follow manufacturer guidelines and recommended intervals for these overhauls.
- Training and Documentation: Ensure that maintenance personnel receive proper training on gearbox maintenance and record all maintenance activities and findings. This documentation helps track the gearbox’s history and informs future maintenance decisions.
By adhering to these maintenance practices, industrial gearboxes can operate optimally, minimize downtime, and achieve their intended lifespan, contributing to the overall efficiency and reliability of the machinery they are a part of.
Types of Industrial Gearboxes and Their Functions
Industrial gearboxes come in various types, each designed for specific functions and applications. Here are some common types of industrial gearboxes and their functions:
- Helical Gearbox: Helical gearboxes have helical gears that provide smooth and quiet operation. They are suitable for applications requiring high efficiency and moderate to high torque transmission.
- Bevel Gearbox: Bevel gearboxes have bevel gears that transmit power between intersecting shafts at different angles. They are used in applications such as right-angle power transmission.
- Worm Gearbox: Worm gearboxes consist of a worm gear and a worm wheel. They offer high reduction ratios and are commonly used for applications where precise speed reduction is required.
- Planetary Gearbox: Planetary gearboxes feature planetary gears arranged around a central sun gear. They offer high torque density and are used in applications requiring compact size and high efficiency.
- Spur Gearbox: Spur gearboxes have straight-cut teeth and are suitable for applications with parallel shafts. They offer simple and cost-effective power transmission.
- Parallel Shaft Gearbox: Parallel shaft gearboxes transmit power between parallel shafts. They are versatile and used in a wide range of industrial applications.
- Right-Angle Gearbox: Right-angle gearboxes transmit power between shafts that are positioned at a 90-degree angle. They are used when space constraints or specific configurations require such an arrangement.
- Helical-Bevel Gearbox: Helical-bevel gearboxes combine the features of helical and bevel gearboxes, offering both efficiency and the ability to handle right-angle power transmission.
- Helical-Worm Gearbox: Helical-worm gearboxes combine helical and worm gearsets. They provide high reduction ratios and are suitable for applications requiring high torque and moderate efficiency.
Each type of industrial gearbox has its own unique characteristics and functions, making them suitable for specific industrial tasks and requirements.
editor by CX 2023-09-15
China high quality Durable Nmr030-090 Aluminum Worm Reducer Industrial Transmission Gearbox gearbox adjustment
Product Description
Product Description
Main Materials:
1)housing:aluminium alloy ADC12(size 571-090); die cast iron HT200(size 110-150);
2)Worm:20Cr, ZI Involute profile; carbonize&quencher heat treatment make gear surface hardness up to 56-62 HRC; After precision grinding, carburization layer’s thickness between 0.3-0.5mm.
3)Worm Wheel:wearable stannum alloy CuSn10-1
Detailed Photos
Combination Options:
Input:with input shaft, With square flange,With IEC standard input flange
Output:with torque arm, output flange, single output shaft, double output shaft, plastic cover
Worm reducers are available with diffferent combinations: NMRV+NMRV, NMRV+NRV, NMRV+PC, NMRV+UDL, NMRV+MOTORS
Exploded View:
Product Parameters
| Old Model |
New Model | Ratio | Center Distance | Power | Input Dia. | Output Dia. | Output Torque | Weight |
| RV571 | 7.5~100 | 25mm | 0.06KW~0.12KW | Φ9 | Φ11 | 21N.m | 0.7kgs | |
| RV030 | RW030 | 7.5~100 | 30mm | 0.06KW~0.25KW | Φ9(Φ11) | Φ14 | 45N.m | 1.2kgs |
| RV040 | RW040 | 7.5~100 | 40mm | 0.09KW~0.55KW | Φ9(Φ11,Φ14) | Φ18(Φ19) | 84N.m | 2.3kgs |
| RV050 | RW050 | 7.5~100 | 50mm | 0.12KW~1.5KW | Φ11(Φ14,Φ19) | Φ25(Φ24) | 160N.m | 3.5kgs |
| RV063 | RW063 | 7.5~100 | 63mm | 0.18KW~2.2KW | Φ14(Φ19,Φ24) | Φ25(Φ28) | 230N.m | 6.2kgs |
| RV075 | RW075 | 7.5~100 | 75mm | 0.25KW~4.0KW | Φ14(Φ19,Φ24,Φ28) | Φ28(Φ35) | 410N.m | 9.0kgs |
| RV090 | RW090 | 7.5~100 | 90mm | 0.37KW~4.0KW | Φ19(Φ24,Φ28) | Φ35(Φ38) | 725N.m | 13.0kgs |
| RV110 | RW110 | 7.5~100 | 110mm | 0.55KW~7.5KW | Φ19(Φ24,Φ28,Φ38) | Φ42 | 1050N.m | 35.0kgs |
| RV130 | RW130 | 7.5~100 | 130mm | 0.75KW~7.5KW | Φ24(Φ28,Φ38) | Φ45 | 1550N.m | 48.0kgs |
| RV150 | RW150 | 7.5~100 | 150mm | 2.2KW~15KW | Φ28(Φ38,Φ42) | Φ50 | 84.0kgs |
GMRV Outline Dimension:
| GMRV | A | B | C | C1 | D(H8) | E(h8) | F | G | G1 | H | H1 | I | M | N | O | P | Q | R | S | T | BL | β | b | t | V |
| 030 | 80 | 97 | 54 | 44 | 14 | 55 | 32 | 56 | 63 | 65 | 29 | 55 | 40 | 57 | 30 | 75 | 44 | 6.5 | 21 | 5.5 | M6*10(n=4) | 0° | 5 | 16.3 | 27 |
| 040 | 100 | 121.5 | 70 | 60 | 18(19) | 60 | 43 | 71 | 78 | 75 | 36.5 | 70 | 50 | 71.5 | 40 | 87 | 55 | 6.5 | 26 | 6.5 | M6*10(n=4) | 45° | 6 | 20.8(21.8) | 35 |
| 050 | 120 | 144 | 80 | 70 | 25(24) | 70 | 49 | 85 | 92 | 85 | 43.5 | 80 | 60 | 84 | 50 | 100 | 64 | 8.5 | 30 | 7 | M8*12(n=4) | 45° | 8 | 28.3(27.3) | 40 |
| 063 | 144 | 174 | 100 | 85 | 25(28) | 80 | 67 | 103 | 112 | 95 | 53 | 95 | 72 | 102 | 63 | 110 | 80 | 8.5 | 36 | 8 | M8*12(n=8) | 45° | 8 | 28.3(31.3) | 50 |
| 075 | 172 | 205 | 120 | 90 | 28(35) | 95 | 72 | 112 | 120 | 115 | 57 | 112.5 | 86 | 119 | 75 | 140 | 93 | 11 | 40 | 10 | M8*14(n=8) | 45° | 8(10) | 31.3(38.3) | 60 |
| 090 | 206 | 238 | 140 | 100 | 35(38) | 110 | 74 | 130 | 140 | 130 | 67 | 129.5 | 103 | 135 | 90 | 160 | 102 | 13 | 45 | 11 | M10*16(n=8) | 45° | 10 | 38.3(41.3) | 70 |
| 110 | 255 | 295 | 170 | 115 | 42 | 130 | – | 144 | 155 | 165 | 74 | 160 | 127.5 | 167.5 | 110 | 200 | 125 | 14 | 50 | 14 | M10*18(n=8) | 45° | 12 | 45.3 | 85 |
| 130 | 293 | 335 | 200 | 120 | 45 | 180 | – | 155 | 170 | 215 | 81 | 179 | 146.5 | 187.5 | 130 | 250 | 140 | 16 | 60 | 15 | M12*20(n=8) | 45° | 14 | 48.8 | 100 |
| 150 | 340 | 400 | 240 | 145 | 50 | 180 | – | 185 | 200 | 215 | 96 | 210 | 170 | 230 | 150 | 250 | 180 | 18 | 72.5 | 18 | M12*22(n=8) | 45° | 14 | 53.8 | 120 |
Company Profile
About CZPT Transmission:
We are a professional reducer manufacturer located in HangZhou, ZHangZhoug province.
Our leading products is full range of RV571-150 worm reducers , also supplied GKM hypoid helical gearbox, GRC inline helical gearbox, PC units, UDL Variators and AC Motors, G3 helical gear motor.
Products are widely used for applications such as: foodstuffs, ceramics, packing, chemicals, pharmacy, plastics, paper-making, construction machinery, metallurgic mine, environmental protection engineering, and all kinds of automatic lines, and assembly lines.
With fast delivery, superior after-sales service, advanced producing facility, our products sell well both at home and abroad. We have exported our reducers to Southeast Asia, Eastern Europe and Middle East and so on.Our aim is to develop and innovate on basis of high quality, and create a good reputation for reducers.
Packing information:Plastic Bags+Cartons+Wooden Cases , or on request
We participate Germany Hannver Exhibition-ZheJiang PTC Fair-Turkey Win Eurasia
Logistics
After Sales Service
1.Maintenance Time and Warranty:Within 1 year after receiving goods.
2.Other Service: Including modeling selection guide, installation guide, and problem resolution guide, etc.
FAQ
1.Q:Can you make as per customer drawing?
A: Yes, we offer customized service for customers accordingly. We can use customer’s nameplate for gearboxes.
2.Q:What is your terms of payment ?
A: 30% deposit before production,balance T/T before delivery.
3.Q:Are you a trading company or manufacturer?
A:We are a manufacurer with advanced equipment and experienced workers.
4.Q:What’s your production capacity?
A:8000-9000 PCS/MONTH
5.Q:Free sample is available or not?
A:Yes, we can supply free sample if customer agree to pay for the courier cost
6.Q:Do you have any certificate?
A:Yes, we have CE certificate and SGS certificate report.
Contact information:
Ms Lingel Pan
For any questions just feel free ton contact me. Many thanks for your kind attention to our company!
| Application: | Motor, Machinery, Marine, Agricultural Machinery, Industry |
|---|---|
| Function: | Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction |
| Layout: | Right Angle |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Double-Step |
| Samples: |
US$ 12/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Contribution of Industrial Gearboxes to Power Transmission
Industrial gearboxes play a vital role in power transmission within mechanical systems by efficiently transmitting torque and speed between input and output shafts. They contribute to power transmission through the following mechanisms:
- Gear Reduction: Industrial gearboxes use gears of different sizes to achieve gear reduction, where the output shaft rotates at a lower speed than the input shaft. This results in an increase in torque, allowing the gearbox to handle heavy loads and challenging tasks.
- Gear Multiplication: In some cases, gearboxes can achieve gear multiplication, where the output shaft rotates at a higher speed than the input shaft. While torque is reduced, this configuration is useful for applications requiring high-speed output.
- Changing Direction: Gearboxes can change the direction of rotation between input and output shafts. This feature is valuable for machinery that requires rotational direction reversal, such as vehicles, cranes, and conveyors.
- Torque Conversion: By adjusting the gear ratios, industrial gearboxes can convert torque fr
Enhancing Efficiency of Conveyor Systems and Manufacturing with Industrial Gearboxes
Industrial gearboxes play a crucial role in enhancing the efficiency of conveyor systems and manufacturing processes. They offer several benefits that contribute to smoother operations and improved productivity:
- Torque Multiplication: Industrial gearboxes allow for torque multiplication, enabling conveyor systems to handle heavy loads with ease. This ensures consistent and reliable movement of materials along the conveyor belts.
- Speed Control: Gearboxes provide precise speed control, allowing manufacturers to adjust the conveyor’s speed according to the specific production requirements. This helps optimize the manufacturing process by maintaining a steady flow of materials.
- Reduced Downtime: By efficiently transmitting power and torque, industrial gearboxes minimize wear and tear on conveyor components. This results in reduced maintenance and downtime, leading to increased operational uptime.
- Motion Synchronization: Gearboxes enable synchronized movement of multiple conveyor belts or other manufacturing components. This synchronization ensures that various stages of the manufacturing process are properly coordinated, reducing bottlenecks and errors.
- Energy Efficiency: Industrial gearboxes help optimize energy consumption by converting high-speed input power to the appropriate output speed for the application. This energy-efficient conversion contributes to cost savings and sustainability.
- Precision and Accuracy: Gearboxes provide precise motion control, which is essential for manufacturing processes that require accurate positioning, cutting, shaping, or assembly. This precision enhances the quality of the final products.
- Adaptability: Industrial gearboxes can be customized to match the specific requirements of conveyor systems and manufacturing equipment. This adaptability ensures that gearboxes can effectively handle a wide range of tasks and applications.
Whether it’s in material handling or manufacturing, industrial gearboxes enable conveyor systems to operate seamlessly, promoting efficient production processes, reduced operational costs, and enhanced product quality.
om one level to another, enabling efficient power transmission to meet specific operational requirements.
- Speed Control: Industrial gearboxes allow for precise control over the speed of machinery. By selecting appropriate gear ratios, operators can ensure that equipment operates at the desired speed for optimal performance.
- Adapting to Load Conditions: Industrial gearboxes can adapt to varying load conditions by adjusting gear ratios. This adaptability is essential for machinery that experiences changing load demands during operation.
Industrial gearboxes are crucial components in mechanical systems across various industries, enabling efficient and effective power transmission for a wide range of applications.
editor by CX 2023-08-30
China Hot selling Wpdo 147 Worm Gearbox Speed Reducer automatic gearbox
Product Description
WPDO speed reducer,; worm gear box
| Rated Power | 3.;0~4.;0kw |
| Output Speed | 23~140rpm |
| Output Torque | 19-2745n.;M |
| Ratio | 1/10~1/60 |
Model NO.;:; WP series Manufacturing Method:; Cast Gear
Toothed Portion Shape:; Spur Gear Type:; Worm and Wormwheel
Gearing Arrangement:; Worm Output Torque:; 19-2745n.;M
Rated Power:; 3.;0~4.;0kw Input Speed:; 1400
Output Speed:; 23~140rpm Place of Origin:; ZHangZhoug,;China
Model Number:; Wpdo Brand Name:; EED
Color:; Green,;Yellow or According to Custom Extra Service:; OEM Welcome!!!
Specification:; SGS,; ISO9001 Origin:; ZHangZhoug,; China
HS Code:; Worm gear box
1.; Widely used in turbines,; shaft liners and axletrees,; good resistance to wearing,; with high precision in dimensions,; lower noise,; advanced centric running castings
2.; Without vent and highly precision
3.; The whole structure is compact and the weight is larger
1.; Notice of installation
1.;1 Thebase-plate must be plane and stoutness,; and the base-plate must be screwed downand shockproof.;
1.;2 Theconnecting shaft of prime mover,; reducer and operation device must be coaxialinstallation.;
1.;3 Thediameter tolerance zone of input and output shaft is H6,; the holes of fittings(such as couplings,; belt-pulley,; sprocket wheel and so on); must properly matethe shaft,; which prevents bearing from breakage because of over-loose mate.;
1.;4 Driverssuch as sprocket wheel and gear must be fitted close to bearings in order toreduce bending stress of hanging shaft.; 1.;5 Whiteassembling motor of WPD reducer,; it is necessary that proper amount of butterapplies to the worm shaft input hole and keyway,; avoiding assembling tootightly and rusting after using for a long time.; 1.;6 WhenOrdering or using all kinds of WPD type,; if the motor weight is binger than thecommon,; supporting set is required.;
2.; Notices of usage
2.;1 Before using,; please check carefully whether the reducer model,; distance,; ratio,; input connecting method,; output shaft structure,; input and output shaftdirection and revolving direction accord with requirement.;
2.;2 According to the requirement of selecting lubricant oil in the productmanual,; please fill proper category and brand lubricant.; And then screw on thevent-plug; Unlock the small cone-plug of vent-plug.; Only after doing these,; reducer is already for starting up running.; The proper brand and adequatelubricant oil is required,; replacing oil in time conforming to the request ofproduct manual is also necessary,; especially after using first 100 hours,; it isrequired refilling new oil.;
2.;3 Whenabnormal circumstances occur,; please stop and check reducer per solutions andreasons for faults of reducer (allowable highest oil temperature is 95,; under this temperature limit,; ifoil temperature no more goes up,; please let reducer continue running);
| Application: | Motor, Machinery, Agricultural Machinery |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Layout: | Coaxial |
| Gear Shape: | Conical – Cylindrical Gear |
| Step: | Single-Step |
| Customization: |
Available
| Customized Request |
|---|
What Is a Gearbox?
There are several factors to consider when choosing a gearbox. Backlash, for example, is a consideration, as it is the angle at which the output shaft can rotate without the input shaft moving. While this isn’t necessary in applications without load reversals, it is important for precision applications involving load reversals. Examples of these applications include automation and robotics. If backlash is a concern, you may want to look at other factors, such as the number of teeth in each gear.
Function of a gearbox
A gearbox is a mechanical unit that consists of a chain or set of gears. The gears are mounted on a shaft and are supported by rolling element bearings. These devices alter the speed or torque of the machine they are used in. Gearboxes can be used for a wide variety of applications. Here are some examples of how gearboxes function. Read on to discover more about the gears that make up a gearbox.
Regardless of the type of transmission, most gearboxes are equipped with a secondary gear and a primary one. While the gear ratios are the same for both the primary and secondary transmission, the gearboxes may differ in size and efficiency. High-performance racing cars typically employ a gearbox with two green and one blue gear. Gearboxes are often mounted in the front or rear of the engine.
The primary function of a gearbox is to transfer torque from one shaft to another. The ratio of the driving gear’s teeth to the receiving member determines how much torque is transmitted. A large gear ratio will cause the main shaft to revolve at a slower speed and have a high torque compared to its counter shaft. Conversely, a low gear ratio will allow the vehicle to turn at a lower speed and produce a lower torque.
A conventional gearbox has input and output gears. The countershaft is connected to a universal shaft. The input and output gears are arranged to match the speed and torque of each other. The gear ratio determines how fast a car can go and how much torque it can generate. Most conventional transmissions use four gear ratios, with one reverse gear. Some have two shafts and three inputs. However, if the gear ratios are high, the engine will experience a loss of torque.
In the study of gearbox performance, a large amount of data has been collected. A highly ambitious segmentation process has yielded nearly 20,000 feature vectors. These results are the most detailed and comprehensive of all the available data. This research has a dual curse – the first is the large volume of data collected for the purpose of characterization, while the second is the high dimensionality. The latter is a complication that arises when the experimental gearbox is not designed to perform well.
Bzvacklash
The main function of a gearhead is to multiply a moment of force and create a mechanical advantage. However, backlash can cause a variety of issues for the system, including impaired positioning accuracy and lowered overall performance. A zero backlash gearbox can eliminate motion losses caused by backlash and improve overall system performance. Here are some common problems associated with backlash in gearheads and how to fix them. After you understand how to fix gearbox backlash, you’ll be able to design a machine that meets your requirements.
To reduce gearbox backlash, many designers try to decrease the center distance of the gears. This eliminates space for lubrication and promotes excessive tooth mesh, which leads to premature mesh failure. To minimize gearbox backlash, a gear manufacturer may separate the two parts of the gear and adjust the mesh center distance between them. To do this, rotate one gear with respect to the fixed gear, while adjusting the other gear’s effective tooth thickness.
Several manufacturing processes may introduce errors, and reducing tooth thickness will minimize this error. Gears with bevel teeth are a prime example of this. This type of gear features a small number of teeth in comparison to its mating gear. In addition to reducing tooth thickness, bevel gears also reduce backlash. While bevel gears have fewer teeth than their mating gear, all of their backlash allowance is applied to the larger gear.
A gear’s backlash can affect the efficiency of a gearbox. In an ideal gear, the backlash is zero. But if there is too much, backlash can cause damage to the gears and cause it to malfunction. Therefore, the goal of gearbox backlash is to minimize this problem. However, this may require the use of a micrometer. To determine how much gearbox backlash you need, you can use a dial gauge or feeler gauge.
If you’ve been looking for a way to reduce backlash, a gearbox’s backlash may be the answer. However, backlash is not a revolt against the manufacturer. It is an error in motion that occurs naturally in gear systems that change direction. If it is left unaccounted for, it can lead to major gear degradation and even compromise the entire system. In this article, we’ll explain how backlash affects gears and how it affects the performance of a gearbox.
Design
The design of gearboxes consists of a variety of factors, including the type of material used, power requirements, speed and reduction ratio, and the application for which the unit is intended. The process of designing a gearbox usually begins with a description of the machine or gearbox and its intended use. Other key parameters to consider during gearbox design include the size and weight of the gear, its overall gear ratio and number of reductions, as well as the lubrication methods used.
During the design process, the customer and supplier will participate in various design reviews. These include concept or initial design review, manufacturing design validation, critical design review, and final design review. The customer may also initiate the process by initiating a DFMEA. After receiving the initial design approval, the design will go through several iterations before the finalized design is frozen. In some cases, the customer will require a DFMEA of the gearbox.
The speed increaser gearboxes also require special design considerations. These gearboxes typically operate at high speeds, causing problems with gear dynamics. Furthermore, the high speeds of the unit increase frictional and drag forces. A proper design of this component should minimize the effect of these forces. To solve these problems, a gearbox should incorporate a brake system. In some cases, an external force may also increase frictional forces.
Various types of gear arrangements are used in gearboxes. The design of the teeth of the gears plays a significant role in defining the type of gear arrangement in the gearbox. Spur gear is an example of a gear arrangement, which has teeth that run parallel to the axis of rotation. These gears offer high gear ratios and are often used in multiple stages. So, it is possible to create a gearbox that meets the needs of your application.
The design of gearboxes is the most complex process in the engineering process. These complex devices are made of multiple types of gears and are mounted on shafts. They are supported by rolling element bearings and are used for a variety of applications. In general, a gearbox is used to reduce speed and torque and change direction. Gearboxes are commonly used in motor vehicles, but can also be found in pedal bicycles and fixed machines.
Manufacturers
There are several major segments in the gearbox market, including industrial, mining, and automotive. Gearbox manufacturers are required to understand the application and user industries to design a gearbox that meets their specific requirements. Basic knowledge of metallurgy is necessary. Multinational companies also provide gearbox solutions for the power generation industry, shipping industry, and automotive industries. To make their products more competitive, they need to focus on product innovation, geographical expansion, and customer retention.
The CZPT Group started as a small company in 1976. Since then, it has become a global reference in mechanical transmissions. Its production range includes gears, reduction gearboxes, and geared motors. The company was the first in Italy to achieve ISO certification, and it continues to grow into one of the world’s leading manufacturers of production gearboxes. As the industry evolves, CZPT focuses on research and development to create better products.
The agriculture industry uses gearboxes to implement a variety of processes. They are used in tractors, pumps, and agricultural machinery. The automotive industry uses gears in automobiles, but they are also found in mining and tea processing machinery. Industrial gearboxes also play an important role in feed and speed drives. The gearbox industry has a diverse portfolio of manufacturers and suppliers. Here are some examples of gearboxes:
Gearboxes are complex pieces of equipment. They must be used properly to optimize efficiency and extend their lifespan. Manufacturers employ advanced technology and strict quality control processes to ensure their products meet the highest standards. In addition to manufacturing precision and reliability, gearbox manufacturers ensure that their products are safe for use in the production of industrial machinery. They are also used in office machines and medical equipment. However, the automotive gearbox market is becoming increasingly competitive.
editor by CX 2023-05-24