Tag Archives: gearbox custom

China Custom Robot Industrial Harmonic Driver Reducer Harmonic Drive Gearbox Zero Backlash gearbox and motor

Product Description

Product Description:

1. Flexspline is a hollow flanging standard cylinder structure.

2. The structure of the whole item is compact. The input shaft is directly matched with the inner hole of the wave generator. They are connected by a flat key slot.

3. The connecting way is circular spline fixed and flexible output, Or it can also be used that flexible fixed and circular spline output.

Advantages:

1. High precision, high torque

2. Dedicated technical personnel can be on-the-go to provide design solutions

3. Factory direct sales fine workmanship durable quality assurance

4. Product quality issues have a one-year warranty time, can be returned for replacement or repair

Company profile:

HangZhou CHINAMFG Technology Co., Ltd. established in 2014, is committed to the R & D plant of high-precision transmission components. At present, the annual production capacity can reach 45000 sets of harmonic reducers. We firmly believe in quality first. All links from raw materials to finished products are strictly supervised and controlled, which provides a CHINAMFG foundation for product quality. Our products are sold all over the country and abroad.

The harmonic reducer and other high-precision transmission components were independently developed by the company. Our company spends 20% of its sales every year on the research and development of new technologies in the industry. There are 5 people in R & D.

Our advantage is as below:

1.7 years of marketing experience

2. 5-person R & D team to provide you with technical support

3. It is sold at home and abroad and exported to Turkey and Ireland

4. The product quality is guaranteed with a one-year warranty

5. Products can be customized

Strength factory:

Our plant has an entire campus The number of workshops is around 300 Whether it’s from the production of raw materials and the procurement of raw materials to the inspection of finished products, we’re doing it ourselves. There is a complete production system

HCS-I Parameter:

Model	Speed ratio	Enter the rated torque at 2000r/min		Allowed CHINAMFG torque at start stop		The allowable maximum of the average load torque		Maximum torque is allowed in an instant		Allow the maximum speed to be entered	Average input speed is allowed	Back gap	design life
Model	Speed ratio	NM	kgfm	NM	kgfm	NM	kgfm	NM	kgfm	r / min	r / min	Arc sec	Hour
11	80	3.8	0.4	8.5	0.9	6.8	0.7	19.1	1.9	8000	3000	≤30	10000
11	100	4.1	0.4	8.9	0.9	7.2	0.7	20	2	8000	3000	≤30	10000
14	50	6.2	0.6	20.7	2.1	7.9	0.7	40.3	4.1	7000	3000	≤30	15000
	80	9	0.9	27	2.7	12.7	1.3	54.1	5.5
	100	9	0.9	32	3.3	12.7	1.3	62.1	6.3
17	50	18.4	1.9	39	4	29.9	3	80.5	8.2	6500	3000	≤30	15000
	80	25.3	2.6	49.5	5	31	3.2	100.1	10.2
	100	27.6	2.8	62	6.3	45	4.6	124.2	12.7
20	50	28.8	2.9	64.4	6.6	39	4	112.7	11.5	5600	3000	≤30	15000
	80	39.1	4	85	8.8	54	5.5	146.1	14.9
	100	46	4.7	94.3	9.6	56	5.8	169.1	17.2
	120	46	4.7	100	10.2	56	5.8	169.1	17.2
	160	46	4.7	112	10.9	56	5.8	169.1	17.2
25	50	44.9	4.6	113	11.5	63	6.5	213.9	21.8	4800	3000	≤30	15000
	80	72.5	7.4	158	16.1	100	10.2	293.3	29.9
	100	77.1	7.9	181	18.4	124	12.7	326.6	33.3
	120	77.1	7.9	192	19.6	124	12.7	349.6	35.6
32	50	87.4	8.9	248	25.3	124	12.7	439	44.8	4000	3000	≤30	15000
	80	135.7	13.8	350	35.6	192	19.6	653	66.6
	100	157.6	16.1	383	39.1	248	25.3	744	75.9
	120	157.6	16.1	406	41.4	248	25.3	789	80.5

HCG Parameter:

Model	Speed ratio	Enter the rated torque at 2000r/min		Allowed CHINAMFG torque at start stop		The allowable maximum of the average load torque		Maximum torque is allowed in an instant		Allow the maximum speed to be entered	Average input speed is allowed	Back gap	design life
Model	Speed ratio	NM	kgfm	NM	kgfm	NM	kgfm	NM	kgfm	r / min	r / min	Arc sec	Hour
11	80	3.8	0.4	8.5	0.9	6.8	0.7	19.1	1.9	8000	3000	≤20	10000
11	100	4.1	0.4	8.9	0.9	7.2	0.7	20	2	8000	3000	≤20	10000
14	50	7	0.7	23	2.3	9	0.9	46	4.7	10000	6500	≤20	15000
	80	10	1	30	3.1	14	1.4	61	6.2
	100	10	1	36	3.7	14	1.4	70	7.2
17	50	21	2.1	44	4.5	34	3.4	91	9	7500	5600	≤20	20000
	80	29	2.9	56	5.7	35	3.6	113	12
	100	31	3.2	70	7.2	51	5.2	143	15
20	50	33	3.3	73	7.4	44	4.5	127	13	7000	4800	≤20	2000
	80	44	4.5	96	9.8	61	6.2	165	17
	100	52	5.3	107	10.9	64	6.5	191	20
	120	52	5.3	113	11.5	64	6.5	191	20
	160	52	5.3	120	12.2	64	6.5	191	20
25	50	51	5.2	127	13	72	7.3	242	25	5600	4000	≤20	2000
	80	82	8.4	178	18	113	12	332	34
	100	87	8.9	204	21	140	14	369	38
	120	87	8.9	217	22	140	14	395	40
32	50	99	10	281	29	140	14	497	51	5600	3000	≤20	2000
	80	153	16	395	40	217	22	738	75
	100	178	18	433	44	281	29	841	86
	120	178	18	459	47	281	29	892	91

Exhibitions:
Application case:

FQA:
Q: What should I provide when I choose a gearbox/speed reducer?
A: The best way is to provide the motor drawing with parameters. Our engineer will check and recommend the most suitable gearbox model for your reference.
Or you can also provide the below specification as well:
1) Type, model, and torque.
2) Ratio or output speed
3) Working condition and connection method
4) Quality and installed machine name
5) Input mode and input speed
6) Motor brand model or flange and motor shaft size

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application:	Motor, Electric Cars, Motorcycle, Machinery, Marine, Car
Hardness:	Soft Tooth Surface
Installation:	90 Degree
Layout:	Shunting
Gear Shape:	Bevel Gear
Step:	Double-Step

Customization:	Available \| Customized Request

industrial gearbox

Contribution of Industrial Gearboxes to Energy Efficiency

Industrial gearboxes play a significant role in enhancing energy efficiency across various machinery and equipment applications. Their contribution to energy efficiency is notable in several ways:

1. Speed and Torque Conversion: Industrial gearboxes facilitate the conversion of high-speed, low-torque input to low-speed, high-torque output. This conversion allows machinery to operate at optimal speeds while maintaining the required power, reducing energy wastage.

2. Matching Load and Power: Gearboxes enable the selection of the most efficient operating speed and torque for a specific load. This matching of load and power requirement minimizes excess energy consumption and enhances overall efficiency.

3. Load Distribution: In multi-component systems, gearboxes distribute the load among different components, ensuring an even distribution of work and preventing overloading. This load distribution helps avoid energy losses due to inefficient load handling.

4. Reducing Inefficiencies: Gearboxes help mitigate energy losses caused by mechanical inefficiencies in the transmission system. By optimizing gear design and reducing friction losses, gearboxes ensure effective power transmission.

5. Variable Speed Control: Some industrial gearboxes offer variable speed control, allowing machinery to operate at different speeds as required by the application. This flexibility enhances energy efficiency by adapting to changing operational demands.

6. Regenerative Braking: Certain gearbox systems, like regenerative gearboxes, enable the recovery of energy during braking or deceleration. This captured energy can be reused or fed back into the system, reducing overall energy consumption.

7. Improved Machine Design: Gearboxes contribute to the optimization of machine design, ensuring that components work together harmoniously. Properly designed gear systems minimize energy losses due to misalignment or improper component matching.

8. Reduced Heat Generation: Efficient gearboxes generate less heat during operation, minimizing energy losses associated with heat dissipation and improving overall energy efficiency.

9. Longer Equipment Lifespan: Properly selected and maintained gearboxes improve equipment reliability and lifespan. This prevents premature equipment failure and the associated energy waste from frequent repairs or replacements.

10. Energy Monitoring and Management: Some modern industrial gearboxes come with integrated sensors and monitoring systems that provide real-time data on energy consumption. This data helps operators optimize machinery usage for energy efficiency.

Collectively, these contributions highlight the vital role that industrial gearboxes play in enhancing energy efficiency, reducing energy consumption, and promoting sustainable operations across various industrial sectors.

industrial gearbox

Drawbacks and Limitations of Industrial Gearbox Systems

While industrial gearbox systems offer numerous benefits, they also come with certain drawbacks and limitations:

1. Size and Weight: Industrial gearboxes can be large and heavy, which may require additional space and structural support in machinery design.

2. Efficiency Loss: Gearboxes can introduce energy losses due to friction and heat generation, especially in applications with high-speed rotations.

3. Maintenance Requirements: Gearboxes need regular maintenance to ensure optimal performance, including lubrication, gear inspections, and potential replacement of worn components.

4. Cost: The design, manufacturing, and installation of industrial gearbox systems can be expensive, especially for custom or specialized solutions.

5. Noise and Vibration: Gearboxes can generate noise and vibration, which may require additional measures for noise reduction and vibration damping.

6. Limited Operating Range: Each gearbox has a specific torque and speed range where it operates efficiently. Operating outside these limits can lead to reduced performance and potential damage.

Despite these limitations, industrial gearbox systems remain essential components in many industries due to their ability to efficiently transmit power, control motion, and adapt to various applications.

industrial gearbox

Contribution of Industrial Gearboxes to Power Transmission

Industrial gearboxes play a vital role in power transmission within mechanical systems by efficiently transmitting torque and speed between input and output shafts. They contribute to power transmission through the following mechanisms:

Gear Reduction: Industrial gearboxes use gears of different sizes to achieve gear reduction, where the output shaft rotates at a lower speed than the input shaft. This results in an increase in torque, allowing the gearbox to handle heavy loads and challenging tasks.
Gear Multiplication: In some cases, gearboxes can achieve gear multiplication, where the output shaft rotates at a higher speed than the input shaft. While torque is reduced, this configuration is useful for applications requiring high-speed output.
Changing Direction: Gearboxes can change the direction of rotation between input and output shafts. This feature is valuable for machinery that requires rotational direction reversal, such as vehicles, cranes, and conveyors.
Torque Conversion: By adjusting the gear ratios, industrial gearboxes can convert torque from one level to another, enabling efficient power transmission to meet specific operational requirements.
Speed Control: Industrial gearboxes allow for precise control over the speed of machinery. By selecting appropriate gear ratios, operators can ensure that equipment operates at the desired speed for optimal performance.
Adapting to Load Conditions: Industrial gearboxes can adapt to varying load conditions by adjusting gear ratios. This adaptability is essential for machinery that experiences changing load demands during operation.

Industrial gearboxes are crucial components in mechanical systems across various industries, enabling efficient and effective power transmission for a wide range of applications.

China Custom Robot Industrial Harmonic Driver Reducer Harmonic Drive Gearbox Zero Backlash gearbox and motor
editor by CX 2024-05-07

China manufacturer Foundry Custom Iron Casting Industrial Truck Gearbox Housing gearbox adjustment

Product Description

Foundry Custom Casting Industrial Truck Gearbox Housing

General Products Application/Service Area	Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system, Agriculture machine metal Parts, engine bracket, truck chassis bracket, gear box , gear housing , gear cover, shaft, spline shaft , pulley, flange, connection pipe, pipe, hydraulic valve , valve housing ,Fitting , flange, wheel, fly wheel, oil pump housing, starter housing, coolant pump housing, transmission shaft , transmission gear, sprocket, chains etc.
Main blank Process for Casting	CHINAMFG , Resin Sand Casting, Green Sand Casting, Shell Molding, Automatic Molding, Lost Wax Casting, Lost Foam Molding Casting
Blanks Tolerance -Casting Tolerance	CT9-10 for Machine Molding Process, CT8-9 for Shell Molding and Lost Foam Molding Casting Process CT10-11 for Manual Molding Sand casting Process
Applicable Material	See Table Below (Ductile Iron Casting, Grey Iron Casting) OR According to customer requirement
Casting Blank Size /Dimensions	2 mm-2000mm / 0.08inch-79inch for casting iron, according to customer requirement
Casting Blank Weight	Range from 0.01kg-1000kg for casting iron
Applicable Machining Process	CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ Broaching/Reaming /Grinding/Honing and etc.
Machining Tolerance	From 0.005mm-0.01mm-0.1mm
Machined Surface Quality	Ra 0.8-Ra3.2, according to customer requirement
Applicable Heat Treatment	Normalization , annealing, quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, Induction Quenching
Applicable Finish Surface Treatment	Shot/sand blast, polishing, Surface passivation, Primer Painting , Powder coating, ED- Coating, Chromate Plating, zinc-plate, Dacromat coating, Finish Painting.
MOQ	For iron casting : 100pcs For Machining : 50pcs
Lead Time	45days from the receipt date of deposit for truck gearbox housing

Ductile Iron Casting Material Comparison Table:

Cast iron with nomular graphite DIN EN 1563	Germany DIN 1693	France NF	Great Britain BS	Netherlands NEN	Sweden MNC	USA ASTM A536
EN-GJS-350-22-LT	GGG-35.3	FGS 370-17	370/17	GN 38	0571 -15	—-
EN-GJS-400-18-LT	GGG-40.3	—-	—-	—-	—-	60-40-18
EN-GJS-400-15	GGG-40	FGS-400-12	420/12	GN 42	0571 -02	60-40-18
EN-GJS-400-10	—-	—-	420/12	—-	—-	65-45-12
EN-GJS-500-7	GGG-50	FGS-500-7	500/7	GN 50	0727-02	65-45-12/ 80-55-06
EN-GJS-600-3	GGG-60	FGS-600-3	600/3	GN 60	571-03	80-55-06
EN-GJS-700-2	GGG-70	FGS-700-2	700/2	GN 70	571-01	100-70-03
EN-GJS-800-2	GGG-80	FGS-800-2	800/2			120-90-02
EN-GJS-1000-5 (DIN EN 1564)	GGG-100B/A	—-	—-	—-	—-	850-550-10
EN-GJS-AX NiSiCr35 5 2	GGG- NiSiCr 35 5 2	FGS- Ni35Si5Cr2	S5S	—-	—-	Type D-5S

Grey Iron Casting Material Comparison Table:

Cast iron with lamellar graphite DIN EN 1561	Germany DIN 1691	France NF	Great Britain BS	Netherlands NEN	Sweden MNC	USA ASTM A48
EN-GJL-150	GG-15	Ft 15 D	Grade 150	GG 15	01 15-00	20 B / 25 B
EN-GJL-200	GG-20	Ft 20 D	Grade 180/220	GG 20	01 20-00	25 B / 30 B
EN-GJL-250	GG-25	Ft 25 D	Grade 220/260	GG 25	01 25-00	35 B / 40 B
EN-GJL-300	GG 30	Ft 30 D	Grade 300	GG 30	01 30-00	40B / 45 B

Products shown here are made to the requirements of specific customers and are illustrative of the types of manufacturing capabilities available within CHINAMFG group of companies.
Please send us your detailed drawing/ sample/requirements for us offering a reasonable quotation to you and we will trying our best to make the goods in good quality and delivery in time .
CHINAMFG policy is that none of these products will be sold to 3rd parties without written consent of the customers to whom the tooling, design and specifications belong.

Sand casting mfg. process

Pattern Design -> Pattern Manufacture -> Pattern Test -> Qualified Sample -> Mass Production -> Sand Shakeout -> Polishing -> Sand Blasting -> Surface Treatment (panting) -> CNC machining -> Inspection -> Clearning & Anti-rust -> Packing & Shipping QC System: raw material inspection, FAI, IPQC, random inspection, final full inspection before shipping. Standard: ANSI , ASME, DIN, BS, JIS, ASTM, GB etc.

Casting Parts Advantages

1.Wide suitability.The metal casting process almost free from the restrictions of the size, thickness and shape of castings, casting wall thickness can be up to 0.3-1000 mm, the length varies from a few millimeters to 10 meters, and the quality can be from a few grams to more than 300t. 2.With a higher specific pressure, the dimensional accuracy and surface finish of the castings are higher. 3.The whole line has a high degree of automation. The operator only needs to control the button base to check the production line. The labor intensity is low, there is no shock during the production process, and the noise is low. 4.High production efficiency, generally up to 450 type/hour or more, simple equipment matching and few failures. 5.Good economy, no sand box, few auxiliary machines, and low daily maintenance.

Technical Support:
ZheJiang CHINAMFG is professional at independent development and design. Our engineers are skilled at AUTO CAD, PRO ENGINEER, CHINAMFG WORKS and other 2D & 3D softwares. We are able to design, develop,produce and deliver your PO according to your drawings, samples or just an idea. Dural control of standard products and OEM products.

Quality Control:
1) Checking the raw material after they reach our factory——- Incoming quality control ( IQC)
2) Checking the details before the production line operated
3) Have full inspection and routing inspection during mass production—In process quality control(IPQC)
4) Checking the goods after they are finished—- Final quality control(FQC)
5) Checking the goods after they are finished—–Outgoing quality control(OQC)

Company Profile

MATECH Industry Ltd

We specialize in custom metal parts for Mechanical Parts,industry machine parts, Agricultural machinery parts, building materials, auto cars accessaries, medical facilitiy, solar energy system, exhibition, assembly line etc. Providing one-stop service (extrusion+ heat treatment + machining + surface treatment), to save time and costs and reduce risk of quality control for you. With keeping manufacturing process design, quality plHangZhou, key manufacturing processes and final quality control in house, we are mastering key competence to supply quality casting iron parts to our customers for both China and Export Market. During the early involvement of the customer’s design process we are able to provide professional input to our customers in terms of process feasibility, cost reduction and function approach. You are welcome to contact us for technical enquiry and business cooperation.

Our Vision: Keeping Continuous improvement on technology and engineering innovation, becoming a strong, stable and high competence top metal working supplier in 1 of our business sections with focus on Vehicle and Manufacturing Industries and continuously satisfy our customers.

Our Core Value Sincerity Quality Competence

Send Inquiry>>>

Why Choose Us ?

1. One stop service:
We have 5 own factories and 50+ sub-contractors located in different areas of China to offer you one-stop manufacturing and purchasing services to help you save time and reduce procurement cost.
2. Your eyes in China:
Our commitment to quality permeates from quoting, scheduling, production, inspection to deliver into your warehouse, our QC team will remark the errors if has on QC documents for your checking before delivery as your 3rd party.
3.Your R&Dconsultant:
With professional engineers team and 29 years manufacture experience ,we would help you work out problems during new parts’ development, optimize design and recommend the most cost-effective solution.
4. Your Emergency Solver:
With continued grown factories team and our QC teams located in different areas, if customers need to expedite the delivery, we would be able to adopt another factory to produce together immediately.
5. Quality Guaranty:
No matter how long time the products delivered, we are responsible for the quality. In case the products be rejected, we would replace them or return fund according to your demand without hesitatio.

Our Team

Our Advantages

1. We are a professional OEM manufacturer.
2. We have experienced engineers and quality control team as our strong backing.
3. High quality, competitive price, quick response is our mission.
4. Professional technical support
5. Agreed delivery time
6. Strict quality control process
7. Cost-Effective
8. Rich experience in mould design and production.

9. ISO/ERP system guarantee.

Our Services & Strength

ISO 9001:2008 certified CNCT utilizes ongoing employee training, automation, continuous process improvement and innovation to maximize the quality, reliability, and cost-effectiveness of your components.
Parts are carefully examined throughout the production process at multiple quality control checkpoints and all shipments are thoroughly tested and inspected before they are released to your facility. As a result, our team has been able to consistently maintain a nearly 0% external part reject rate that has enabled many of our customers to eliminate the costly and time eroding process of inbound part inspection.
Skilled craftsmen, with years of specialized knowledge and understanding, fabricate parts to specified tolerances. At CNCT, we’re confident that we offer a far more cost-effective and low-risk solution than our competitor. So when the success of your business depends on the ultimate in quality control, precision, timeliness, and service, you can trust your metal working needs to CNCT.

Our Package :

Inner Packing →Strong & waterproof plastic big is packed inside, to keep the product in safe condition.
Or as customer requests.

Outer Packing →Multilayer wooden box with strong bandages, used for standard export package.
Or customized as per customer’s requirements.

You are welcome to contact us for technical enquiry and business cooperation.

FAQ:
1. Are you a manufacturer or a trading company?
We are a professional manufacturer with over 15 years’ export experience for designing and producing vehicle machinery parts.

2. How can I get some samples?
If you need, we are glad to offer you samples for free, but the new clients are expected to pay the courier cost,
and the charge will be deducted from the payment for formal order.

3. Can you make casting according to our drawing?
Yes, we can make casting according to your drawing, 2D drawing, or 3D cad model. If the 3D cad model can be supplied,
the development of the tooling can be more efficient. But without 3D, based on 2D drawing we can still make the samples properly approved.

4. Can you make casting based on our samples?
Yes, we can make measurement based on your samples to make drawings for tooling making.

5. What’s your quality control device in house?
We have spectrometer in house to monitor the chemical property, tensile test machine to control the mechanical property and UT Sonic as NDT checking method to control the casting detect under the surface of casting.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Type:	Chemical Hardening Sand
Casting Method:	Directional Crystallization
Sand Core Type:	Resin Sand Core
Application:	Agricultural Machinery Parts
Machining:	CNC Machining
Material:	Iron

Samples:	US$ 1.45/kg 1 kg(Min.Order) \| Request Sample

Customization:	Available \| Customized Request

industrial gearbox

Emerging Trends in Industrial Gearbox Technology: Smart Features and More

The field of industrial gearbox technology is constantly evolving, with emerging trends that aim to enhance performance, efficiency, and functionality. One of the notable trends is the integration of smart features into industrial gearboxes:

IoT Connectivity: Industrial gearboxes are becoming equipped with sensors and connectivity capabilities, enabling them to be part of the Internet of Things (IoT) ecosystem. This connectivity allows for real-time monitoring, data collection, and remote diagnostics, leading to predictive maintenance and improved overall equipment effectiveness.
Condition Monitoring: Smart gearboxes utilize sensors to monitor various parameters such as temperature, vibration, and lubrication levels. By continuously monitoring these factors, manufacturers can detect potential issues early and take proactive measures to prevent downtime and unplanned maintenance.
Remote Control and Adjustment: Some modern industrial gearboxes can be remotely controlled and adjusted through digital interfaces. This feature facilitates precise tuning of gearbox settings to optimize performance for specific tasks or changing production demands.
Advanced Analytics: The data collected from smart gearboxes can be analyzed using advanced analytics tools. This analysis provides insights into gearbox performance, wear patterns, and trends, helping manufacturers make informed decisions about maintenance and process improvements.
Energy Efficiency: Smart gearboxes may incorporate energy optimization algorithms that adjust power delivery based on real-time demand. This contributes to energy efficiency and cost savings, particularly in applications with variable load requirements.
Digital Twins: The concept of digital twins, which involves creating virtual models of physical gearboxes, is gaining traction. Digital twins allow engineers to simulate and test different operating conditions and scenarios, aiding in design optimization and performance prediction.

These emerging trends in industrial gearbox technology reflect a shift toward more intelligent, connected, and efficient systems. By embracing smart features and leveraging digital capabilities, manufacturers can unlock new levels of productivity, reliability, and innovation in their operations.

industrial gearbox

Efficient Power Distribution and Motion Control with Industrial Gearboxes

Industrial gearboxes play a crucial role in ensuring efficient power distribution and precise motion control within mechanical systems. Here’s how they achieve these functions:

Power Transmission: Industrial gearboxes efficiently transfer power from the input shaft to the output shaft through a series of gears with different tooth configurations. The gears mesh and transmit torque, allowing power to be distributed and converted at the desired speed and torque levels.
Gear Ratio Selection: By choosing appropriate gear ratios, industrial gearboxes enable the adjustment of output speed and torque according to the application’s requirements. This flexibility allows for efficient power distribution based on specific operational needs.
Reduction of Speed: In cases where high-speed input needs to be converted into low-speed output with increased torque, gearboxes use gear reduction to achieve the desired motion control. This is particularly beneficial for heavy-duty applications requiring precision and controlled movement.
Increase in Torque: Conversely, industrial gearboxes can increase torque while reducing speed, which is valuable for applications requiring high force output, such as heavy lifting or material processing.
Motion Control: Gearboxes provide precise control over the motion of machinery by adjusting speed and torque. This is essential for tasks that demand accurate positioning, synchronization, and coordination of components.
Directional Changes: Some gearbox designs, such as bevel or worm gearboxes, enable changes in motion direction. This capability is crucial for applications involving complex motion patterns or reversing movements.
Consistency and Reliability: Industrial gearboxes ensure consistent power distribution and motion control over prolonged periods, contributing to the reliability and stability of mechanical systems.

Overall, industrial gearboxes optimize power distribution and motion control, enhancing the efficiency, accuracy, and performance of various machinery and equipment across different industries.

industrial gearbox

Industrial Gearbox: Definition and Applications

An industrial gearbox is a mechanical device designed to transmit power and torque between input and output shafts while changing the speed and direction of rotation. It consists of a set of gears enclosed in a housing to protect the components and facilitate lubrication. Industrial gearboxes find wide-ranging applications across various industries:

Manufacturing: Gearboxes are used in manufacturing processes for tasks like material handling, conveyor systems, and assembly line automation.
Energy Generation: Wind turbines, hydroelectric plants, and thermal power plants utilize gearboxes to adapt rotational speeds and transmit power between turbines and generators.
Construction: In construction equipment such as cranes, excavators, and concrete mixers, gearboxes play a crucial role in converting engine power into mechanical motion.
Automotive: Vehicles require gearboxes to transfer power from engines to wheels, providing various speed options for different driving conditions.
Agriculture: Tractors and agricultural machinery utilize gearboxes for tasks like plowing, seeding, and harvesting.
Mining: Mining equipment, including conveyor systems and heavy machinery, rely on gearboxes to handle the demanding conditions of mineral extraction.
Marine: Gearboxes are essential in marine applications, such as propulsion systems for ships and boats.
Food and Beverage: Conveyors, mixers, and processing equipment in the food and beverage industry utilize gearboxes for controlled movement and processing.
Oil and Gas: Drilling rigs, pumps, and extraction machinery in the oil and gas sector use gearboxes to handle high torque and speed requirements.

Industrial gearboxes ensure efficient power transmission and enable machinery to perform specific tasks at optimal speeds. Their versatility and reliability make them integral components in various industrial processes and equipment.

China manufacturer Foundry Custom Iron Casting Industrial Truck Gearbox Housing gearbox adjustment
editor by CX 2024-05-06

China Custom Industrial Manufacturers CZPT Gy6 Reverse Bush Hog Electric Motor Gearbox gearbox adjustment

Product Description

Overview

Compatible vehicles

Car Fitment	Model	Year
SINOTRUK (CNHTC)	Industrial manufacturers CHINAMFG gy6 reverse bush hog electric motor gearbox	2
Serial No	80032003
Total Ratio	0.84-13.8
Speed Ratio	IMP/U 6,00
Oil Capacity(L)	15.5
Oil Grade See Lubric. List	02
Quality	High-Quality
Packing	Customers’ Requirement

Packaging & delivery

Package Type:

According to international export standards or customized according to your requirements

Supply Ability

1000 Piece/Pieces per Month

Detailed Photos

Product details

Company Profile

ZheJiang Yontan Import and Export Co., Ltd. was established in HangZhou, the capital of ZheJiang Province, a famous national historical and cultural city with profound heritage. The company is mainly engaged in the export of complete vehicles of SINOTRUC, HOWO, SHACMAN, FOTON, FAW, XIHU (WEST LAKE) DIS., XIHU (WEST LAKE) DIS.FENG and other brands. It is engaged in the export sales of a full range of truck accessories and assemblies. The products distributed by the company are mainly supplied to major domestic transportation units, oil and gas transportation teams, municipal engineering fleets and civil engineering fleets, as well as major foreign construction companies and transportation companies.
On the basis of the continuous development of the company’s business, we are committed to exploring the international market. So far, our market has covered China, Eastern Europe, the Middle East, Africa, Southeast Asia, South America and other countries and regions. Our integrity is everywhere and we are deeply trusted by customers. Our company has a large warehouse and a professional management team, which can quickly find suitable parts for customers, and can provide services such as good packaging, safe storage, and fast transportation to meet the diverse needs of customers at any time.
The company adheres to the concept of “integrity, CHINAMFG and sustainable”, and sincerely welcomes customers to come to our company to discuss business cooperation.

Company Profile

Certifications

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service:	24h Full Technical Support
Warranty:	12 Months
Type:	Gearbox

Customization:	Available \| Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost: Estimated freight per unit.	about shipping cost and estimated delivery time.

Payment Method:
	Initial Payment Full Payment

Currency:	US$

Return&refunds:	You can apply for a refund up to 30 days after receipt of the products.

industrial gearbox

Contribution of Industrial Gearboxes to Energy Efficiency

Industrial gearboxes play a significant role in enhancing energy efficiency across various machinery and equipment applications. Their contribution to energy efficiency is notable in several ways:

8. Reduced Heat Generation: Efficient gearboxes generate less heat during operation, minimizing energy losses associated with heat dissipation and improving overall energy efficiency.

industrial gearbox

Factors to Consider When Selecting the Right Industrial Gearbox for an Application

Choosing the appropriate industrial gearbox for a specific application requires careful consideration of various factors to ensure optimal performance, reliability, and efficiency. Here are the key factors to consider:

Load and Torque Requirements: Determine the maximum load and torque the gearbox will need to handle in the application.
Speed Range: Consider the required speed range for both input and output shafts.
Operating Conditions: Evaluate the environmental conditions, such as temperature, humidity, and presence of dust or chemicals.
Space Constraints: Take into account the available installation space and clearance requirements.
Efficiency: Choose a gearbox with the appropriate efficiency rating to minimize power losses.
Noise and Vibration: Consider noise and vibration levels, especially in applications where low noise is crucial.
Service and Maintenance: Assess ease of maintenance, accessibility for repairs, and availability of replacement parts.
Mounting and Alignment: Ensure compatibility with the existing machinery and proper shaft alignment.
Cost and Budget: Balance performance requirements with budget constraints.
Expected Lifespan: Choose a gearbox with a suitable lifespan for the application’s durability needs.
Gearbox Type: Select the appropriate gearbox type (helical, bevel, worm, etc.) based on the application’s specific requirements.

By carefully considering these factors and consulting with gearbox experts, you can make an informed decision and choose the right industrial gearbox that meets the unique demands of your application.

industrial gearbox

Contribution of Industrial Gearboxes to Power Transmission

Gear Reduction: Industrial gearboxes use gears of different sizes to achieve gear reduction, where the output shaft rotates at a lower speed than the input shaft. This results in an increase in torque, allowing the gearbox to handle heavy loads and challenging tasks.
Gear Multiplication: In some cases, gearboxes can achieve gear multiplication, where the output shaft rotates at a higher speed than the input shaft. While torque is reduced, this configuration is useful for applications requiring high-speed output.
Changing Direction: Gearboxes can change the direction of rotation between input and output shafts. This feature is valuable for machinery that requires rotational direction reversal, such as vehicles, cranes, and conveyors.
Torque Conversion: By adjusting the gear ratios, industrial gearboxes can convert torque from one level to another, enabling efficient power transmission to meet specific operational requirements.
Speed Control: Industrial gearboxes allow for precise control over the speed of machinery. By selecting appropriate gear ratios, operators can ensure that equipment operates at the desired speed for optimal performance.
Adapting to Load Conditions: Industrial gearboxes can adapt to varying load conditions by adjusting gear ratios. This adaptability is essential for machinery that experiences changing load demands during operation.

Industrial gearboxes are crucial components in mechanical systems across various industries, enabling efficient and effective power transmission for a wide range of applications.

China Custom Industrial Manufacturers CZPT Gy6 Reverse Bush Hog Electric Motor Gearbox gearbox adjustment
editor by CX 2024-04-30

China Custom Nmrv040 Industrial Power Transmission Mechanical Motoviro Like Nmrv Double Worm Gearbox cycloidal gearbox

Product Description

SMRV series worm-gear speed reducer is a new-generation of products developed by our company with combination of advanced by technology both at home and abroad.

Characteristics:
(1)Large output torque
(2) Safe, reliable, economical and durable
(3) Stable transmission, quiet operation
(4)High heat-radiating efficiency, high carrying ability
(5) Combination of 2 single-step worm gear speed reducers, meeting the requirements of super speed ratio
Technical data:
(1) Iput power:0.06kw-15kw
(2) Output torque:4-2320N.M
(3) Speed ratio: 5/10/15/20/25/30/40/50/60/80/100
(4) With IEC input flange: 56B14/71B14/80B5/90B5…
Materials:
(1)   NMRV571-NMRV090: Aluminium alloy housing
(2)   NMRV110-150: Cast iron housing
(3)   Bearing: CHINAMFG bearing & Homemade bearing
(4)   Lubricant: Synthetic & Mineral
Color:
(1)   Blue / Light blue
(2)   Silvery White
Quality control
(1) Quality guarantee: 1 year
(2) Certificate of quality: ISO9001:2000
(3) Every product must be tested before sending

Motor power	Model	speed ratio	output speed	output toruqe
0.06kw 1400rpm	NMRV030	5	280rpm	2.0N.M
	NMRV030	7.5	186rpm	2.6N.M
	NMRV030	10	140rpm	3.3N.M
	NMRV030	15	94rpm	4.7N.M
	NMRV030	20	70rpm	5.9N.M
	NMRV030	25	56rpm	6.8N.M
	NMRV030	30	47rpm	7.9N.M
	NMRV030	40	35rpm	9.7N.M
	NMRV030	50	28rpm	11.0N.M
	NMRV030	60	24rpm	12.0N.M
	NMRV030	80	18rpm	14.0N.M
0.09kw 1400rpm	NMRV030	5	280rpm	2.7N.M
	NMRV030	7.5	186rpm	3.9N.M
	NMRV030	10	140rpm	5.0N.M
	NMRV030	15	94rpm	7.0N.M
	NMRV030	20	70rpm	8.8N.M
	NMRV030	25	56rpm	10.0N.M
	NMRV030	30	47rpm	12.0N.M
	NMRV030	40	35rpm	14.0N.M
	NMRV030	50	28rpm	17.0N.M
	NMRV030	60	24rpm	18.0N.M
0.12kw 1400rpm	NMRV030	5	280rpm	3.6N.M
	NMRV030	7.5	186rpm	5.2N.M
	NMRV030	10	140rpm	6.6N.M
	NMRV030	15	94rpm	9.3N.M
	NMRV030	20	70rpm	12.0N.M
	NMRV030	25	56rpm	14.0N.M
	NMRV030	30	47rpm	16.0N.M
	NMRV030	40	35rpm	19.0N.M
	NMRV030	50	28rpm	22.0N.M
0.18kw 1400rpm	NMRV030	5	280rpm	5.3N.M
	NMRV030	7.5	186rpm	7.7N.M
	NMRV030	10	140rpm	10.0N.M
	NMRV030	15	94rpm	14.0N.M
	NMRV030	20	70rpm	18.0N.M
	NMRV030	25	56rpm	20.0N.M
	NMRV030	30	47rpm	24.0N.M

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application:	Industry
Hardness:	Hardened Tooth Surface
Installation:	Vertical Type

Samples:	US$ 23/Piece 1 Piece(Min.Order) \| Order Sample

Customization:	Available \| Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost: Estimated freight per unit.	about shipping cost and estimated delivery time.

Payment Method:
	Initial Payment Full Payment

Currency:	US$

Return&refunds:	You can apply for a refund up to 30 days after receipt of the products.

industrial gearbox

Contribution of Industrial Gearboxes to Energy Efficiency

Industrial gearboxes play a significant role in enhancing energy efficiency across various machinery and equipment applications. Their contribution to energy efficiency is notable in several ways:

8. Reduced Heat Generation: Efficient gearboxes generate less heat during operation, minimizing energy losses associated with heat dissipation and improving overall energy efficiency.

industrial gearbox

Efficient Power Distribution and Motion Control with Industrial Gearboxes

Industrial gearboxes play a crucial role in ensuring efficient power distribution and precise motion control within mechanical systems. Here’s how they achieve these functions:

Power Transmission: Industrial gearboxes efficiently transfer power from the input shaft to the output shaft through a series of gears with different tooth configurations. The gears mesh and transmit torque, allowing power to be distributed and converted at the desired speed and torque levels.
Gear Ratio Selection: By choosing appropriate gear ratios, industrial gearboxes enable the adjustment of output speed and torque according to the application’s requirements. This flexibility allows for efficient power distribution based on specific operational needs.
Reduction of Speed: In cases where high-speed input needs to be converted into low-speed output with increased torque, gearboxes use gear reduction to achieve the desired motion control. This is particularly beneficial for heavy-duty applications requiring precision and controlled movement.
Increase in Torque: Conversely, industrial gearboxes can increase torque while reducing speed, which is valuable for applications requiring high force output, such as heavy lifting or material processing.
Motion Control: Gearboxes provide precise control over the motion of machinery by adjusting speed and torque. This is essential for tasks that demand accurate positioning, synchronization, and coordination of components.
Directional Changes: Some gearbox designs, such as bevel or worm gearboxes, enable changes in motion direction. This capability is crucial for applications involving complex motion patterns or reversing movements.
Consistency and Reliability: Industrial gearboxes ensure consistent power distribution and motion control over prolonged periods, contributing to the reliability and stability of mechanical systems.

Overall, industrial gearboxes optimize power distribution and motion control, enhancing the efficiency, accuracy, and performance of various machinery and equipment across different industries.

industrial gearbox

Variations in Industrial Gearbox Designs for Specific Tasks

Industrial gearbox designs can vary significantly based on the specific tasks and applications they are intended for. Different industries and applications have unique requirements, and gearbox designs are tailored to meet those needs. Here are some variations in industrial gearbox designs for specific tasks:

Helical Gearboxes: Helical gearboxes are known for their efficiency and smooth operation. They are commonly used in applications where precision, low noise, and high efficiency are required, such as conveyors, pumps, and compressors.
Bevel Gearboxes: Bevel gearboxes are suitable for transmitting power between non-parallel shafts, making them ideal for applications like printing presses, packaging machinery, and woodworking equipment.
Worm Gearboxes: Worm gearboxes offer high torque multiplication and are often used in heavy-duty applications such as mining equipment, elevators, and material handling systems.
Planetary Gearboxes: Planetary gearboxes provide excellent power-to-weight ratios and compact designs. They are commonly used in robotics, precision machinery, and aerospace applications.
Parallel Shaft Gearboxes: Parallel shaft gearboxes are versatile and can handle a wide range of applications, including conveyors, mixers, agitators, and industrial fans.
Right-Angle Gearboxes: Right-angle gearboxes are designed to transmit power at a 90-degree angle, making them suitable for applications such as paper mills, textile machinery, and cooling towers.

The design variations take into account factors such as load distribution, torque requirements, operating speeds, space constraints, and environmental conditions. Industrial gearbox manufacturers offer a variety of options to ensure that the gearbox design aligns with the specific tasks and challenges of the intended application, ultimately enhancing performance, reliability, and efficiency.

China Custom Nmrv040 Industrial Power Transmission Mechanical Motoviro Like Nmrv Double Worm Gearbox cycloidal gearbox
editor by CX 2024-04-22

China Professional Custom Farm Machinery Parts Industrial Aluminum Casting Gearbox best automatic gearbox

Product Description

Application
• Agricultural equipment	• Armament	• Automobile industry	• Computing equipment	• Medical / dental instruments	• Measuring instruments
•Miscellaneous equipment	•Pharmaceutical industry	• Orthopedic implants	• Safety equipment	• Petrochemical industry	• Industrial valves
•Fixing and movable equipment	• Sanitary fittings	• General machinery	• Pumps and general connections	• Food and beverage processing	• Instrumentation equipment

Item Name	Custom Farm Machinery Parts Industrial Aluminum Casting Gearbox
General Products Application/Service Area	Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system, Agriculture machine metal Parts, engine bracket, truck chassis bracket, gear box , gear housing , gear cover, shaft, spline shaft , pulley, flange, connection pipe, pipe, hydraulic valve, valve housing ,Fitting , flange, wheel, fly wheel, oil pump housing, starter housing, coolant pump housing, transmission shaft , transmission gear, sprocket, chains etc.
Main blank Process for Aluminum Casting	Die Casting, Permanent Molding /Gravity Casting, Low Pressure Casting, High Pressure Casting/Sand Casting, Extrusion Casting etc.
Blanks Tolerance -Casting Tolerance	CT4-6 for Permanent Molding, Die Casting, CT 9-11 for Sand Casting
Applicable Material for casting	A356.0/ZL101,GAlSi7Mg (3.2371.61)/AlSi7Mg/, A-S7G, Al Si Alloy, Al Cu Alloy ZL201 Al Mg Alloy ZL301,ZL302, Al Zn Alloy ZL401Zn Alloy Zamak 3, Zamak 5, Zamak 7, Zamak 2 Or according to customer requirements
Casting Blank Size /Dimensions	2 mm-1500mm / 0.08inch-60inch , or according to customer requirements
Casting Blank Weight	Range from 0.01kg-50kg
Applicable Machining Process	CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ Broaching/Reaming /Grinding/Honing and etc.
Machining Tolerance	From 0.005mm-0.01mm-0.1mm
Machined Surface Quality	Ra 0.8-Ra3.2 according to customer requirement
Applicable Heat Treatment	T5~T6
Applicable Finish Surface Treatment	Shot/sand blast, polishing, Primer Painting , Powder coating, ED- Coating, Finish Painting, Anodize (White or Black Color)
MOQ	For aluminum casting : 200pcs For Machining: 50pcs
Lead Time	45days from the receipt date of deposit for Aluminum Casting Gearbox

Manufacturing Process

1, Aluminium die casting is a process of injection aluminum alloy under pressure, which produces parts in high volume at low costs.
2, There are 2 processes of Aluminum die casting: hot chamber and cold chamber.
3, A complete cycle can vary from 1 second for small components to minutes for a casting of large part, making aluminium die casting the fastest technique available for producing precise aluminium alloy parts.
4, Any aluminium alloy die casting parts are customized according to the clients’ drawing or samples.
5, Certification: as customer’s requirements.

Die casting parts

Die casting is an industrial casting process for manufacturing cast parts of aluminum, zinc, magnesium or brass. The molten metal is pressed under high pressure into the die where it hardens and is then automatically ejected. A die casting diecan contain several cavities. Depending on the die, series ranging from approximately 300 to 400,000 molded parts can be produced due to the high output of the dies. Die casting allows parts to be manufactured with very thin walls and smooth surfaces and edges. Due to the high strength, very good dimensional accuracy and reproducibility, die casting is the optimum casting procedure for complex components and demanding applications, both in terms of quality and economy.
To achieve superior quality, we use CNC machining centers to finish the cast parts. If desired, we will add tailored components to your diecast parts in additional production steps and will assemble these into modules and assemblies.
Die cast components are used in many branches of industry for housings, covers, fittings or mountings. Depending on the requirements, we supply die cast surfaces for decorative uses, improved corrosion protection or improved wear resistance.
Depending on the alloy and finishing process, die cast parts can be provided with the following surfaces: Sandblasting, glass bead blasting, barrel finishing, brushing, polishing, phosphating, passivating, powder coating, wet painting, eloxating, copper plating, nickel plating, screen printing or pad printing.

Technical Support:
ZheJiang Matech is professional at independent development and design. Our engineers are skilled at AUTO CAD, PRO ENGINEER, SOLID WORKS and other 2D & 3D softwares. We are able to design, develop,produce and deliver your PO according to your drawings, samples or just an idea. Dural control of standard products and OEM products.

Send Inquiry>>>

Our Factory

ZheJiang CHINAMFG Machinery Manufacture Co., Ltd.
–Branch of CHINAMFG Industry Ltd.

We specialize in Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system.

With keeping manufacturing process design, quality plHangZhou, key manufacturing processes and final quality control in house.
We are mastering key competence to supply quality mechanical parts and assembly to our customers for both Chinese and Export Market.

To satisfy different mechanical and functional requirements from our customers we are making a big range of metal products for our clients on base of different blanks solutions and technologies.
These blanks solutions and technologies include processes of Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting and Forging.

During the early involvement of the customer’s design process we are giving professional input to our customers in terms of process feasibility, cost reduction and function approach.

You are welcome to contact us for technical enquiry and business cooperation.

Our Certificate

Our Customer

Our Team

Our Package

Inner Packing → Strong & waterproof plastic big is packed inside, to keep the product in safe condition.Or as customer requests.

Outer Packing →Multilayer wooden box with strong bandages, used for standard export package. Or customized as per customer’s requirements.

FAQ

1Q: Are you trading company or manufacturer?
A: We are factory, so we can provide competitive price for you.

2Q: What kind of service can you provide?
A: Our company (Runze) can provide OEM sheet metal fabrication, CNC machining and manufacturing service.

3Q: What’s kinds of information you need for a quote?
A: In order to quote for you earlier, please provide us the following information together with your inquiry.
1. Detailed drawings (STEP, CAD, CHINAMFG Works, PROE, DXF and PDF)
2. Material requirement (SUS, SPCC, SECC, SGCC, Copper, AL, ETC.)
3. Surface treatment (powder coating, sand blasting, planting, polishing, oxidization, brushing, etc.)
4. Quantity (per order/ per month/ annual)
5. Any special demands or requirements, such as packing, labels, delivery, etc.

4Q: What shall we do if we do not have drawings?
A: Please send your sample to our factory, then we can copy or provide you better solutions. Please send us pictures or drafts with dimensions (Thickness, Length, Height, Width), CAD or 3D file will be made for you if placed order.

5Q: What makes you different from others?
A: 1. Our Excellent Service
We will submit the quotation in 48 hours if getting detailed information during working days.
2. Our quick manufacturing time
For Normal orders, we will promise to produce within 3 to 4 weeks.
As a factory, we can ensure the delivery time according to the formal contract.

6Q: Is it possible to know how are my products going on without visiting your company?
A: We will offer a detailed production schedule and send weekly reports with photos or videos which show the machining progress.

7Q: Can I have a trial order or samples only for several pieces?
A: As the product is customized and need to be produced, we will charge sample cost, but if the sample is not more expensive, we will refund the sample cost after you placed mass orders.

8Q: Why there is tooling cost?
A: It’s mold cost. Indispensable production process. Only need to pay for first order, and we will bear maintenance cost of mold damage.

9Q: What is your terms of payment?
A: Payment of sample order ≤ 1000USD, 100% T/T full payment.
Payment of tooling or batch order ≥ 5000USD, 70% T/T in advance, balance before shipment.

10Q: What’s your after-sale service?
A: If there is quality problem, please provide photos or test report, we will replace defective goods or return funds.
If you have any other questions please find us online, or send messages via email, WhatsApp for better communication!

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Die Casting Machine Type:	Hot Chamber Die Casting Machine
Die Casting Method:	Precision Die Casting
Application:	Auto Parts
Machining:	CNC Machining
Material:	Aluminum
Surface Preparation:	Anodize, Painting

Samples:	US$ 5.2/KG 1 KG(Min.Order) \| Request Sample

Customization:	Available \| Customized Request

industrial gearbox

Customization of Industrial Gearboxes for Specific Industrial Needs

Yes, industrial gearboxes can be customized to meet specific industrial needs and requirements. Manufacturers offer customization options to ensure that the gearbox design and specifications align with the unique demands of different applications:

1. Gear Ratio: Industrial gearboxes can be customized to achieve specific gear ratios, allowing precise control over speed reduction or increase according to the application’s requirements.

2. Torque Capacity: Gearboxes can be designed with varying torque capacities to handle different levels of load and stress in heavy-duty applications.

3. Mounting Configurations: Gearboxes can be customized with different mounting options, such as flange or shaft-mounted designs, to fit seamlessly into the existing machinery.

4. Lubrication: Manufacturers can tailor the lubrication system of the gearbox to suit the operating conditions and environmental factors of the specific application.

5. Materials and Coatings: Industrial gearboxes can be customized with specific materials and coatings to enhance corrosion resistance, wear resistance, and durability.

6. Accessories and Features: Customizable features may include input and output shaft configurations, enclosures, cooling systems, and additional accessories to optimize performance.

7. Noise and Vibration Control: Custom designs can incorporate features to reduce noise and vibration, ensuring quieter and smoother operation.

8. Integration with Control Systems: Gearboxes can be customized to seamlessly integrate with control systems and automation technologies.

Manufacturers work closely with customers to understand their unique requirements and tailor industrial gearboxes accordingly. Customization ensures that the gearbox effectively addresses the specific challenges and demands of various industries, enhancing overall system performance and efficiency.

industrial gearbox

Factors to Consider When Selecting the Right Industrial Gearbox for an Application

Load and Torque Requirements: Determine the maximum load and torque the gearbox will need to handle in the application.
Speed Range: Consider the required speed range for both input and output shafts.
Operating Conditions: Evaluate the environmental conditions, such as temperature, humidity, and presence of dust or chemicals.
Space Constraints: Take into account the available installation space and clearance requirements.
Efficiency: Choose a gearbox with the appropriate efficiency rating to minimize power losses.
Noise and Vibration: Consider noise and vibration levels, especially in applications where low noise is crucial.
Service and Maintenance: Assess ease of maintenance, accessibility for repairs, and availability of replacement parts.
Mounting and Alignment: Ensure compatibility with the existing machinery and proper shaft alignment.
Cost and Budget: Balance performance requirements with budget constraints.
Expected Lifespan: Choose a gearbox with a suitable lifespan for the application’s durability needs.
Gearbox Type: Select the appropriate gearbox type (helical, bevel, worm, etc.) based on the application’s specific requirements.

industrial gearbox

Types of Industrial Gearboxes and Their Functions

Industrial gearboxes come in various types, each designed for specific functions and applications. Here are some common types of industrial gearboxes and their functions:

Helical Gearbox: Helical gearboxes have helical gears that provide smooth and quiet operation. They are suitable for applications requiring high efficiency and moderate to high torque transmission.
Bevel Gearbox: Bevel gearboxes have bevel gears that transmit power between intersecting shafts at different angles. They are used in applications such as right-angle power transmission.
Worm Gearbox: Worm gearboxes consist of a worm gear and a worm wheel. They offer high reduction ratios and are commonly used for applications where precise speed reduction is required.
Planetary Gearbox: Planetary gearboxes feature planetary gears arranged around a central sun gear. They offer high torque density and are used in applications requiring compact size and high efficiency.
Spur Gearbox: Spur gearboxes have straight-cut teeth and are suitable for applications with parallel shafts. They offer simple and cost-effective power transmission.
Parallel Shaft Gearbox: Parallel shaft gearboxes transmit power between parallel shafts. They are versatile and used in a wide range of industrial applications.
Right-Angle Gearbox: Right-angle gearboxes transmit power between shafts that are positioned at a 90-degree angle. They are used when space constraints or specific configurations require such an arrangement.
Helical-Bevel Gearbox: Helical-bevel gearboxes combine the features of helical and bevel gearboxes, offering both efficiency and the ability to handle right-angle power transmission.
Helical-Worm Gearbox: Helical-worm gearboxes combine helical and worm gearsets. They provide high reduction ratios and are suitable for applications requiring high torque and moderate efficiency.

Each type of industrial gearbox has its own unique characteristics and functions, making them suitable for specific industrial tasks and requirements.

China Professional Custom Farm Machinery Parts Industrial Aluminum Casting Gearbox best automatic gearbox
editor by CX 2024-04-08

China Custom Industrial Helical Worm Bevel Hypoid Planetary Cycloidal Cylindrical Shaft Mounted Reduction Nmrv Drive Motor Gearbox with Hot selling

Product Description

Industrial Helical Worm Bevel Hypoid Planetary Cycloidal Cylindrical Shaft Mounted Reduction Nmrv Drive Gear Box Reducer Motor Gearbox

Product Description

1. High modular design, rich optional accessories.
2. Compact design and dimension, lightweight.
3. Wide range of ratio, high efficiency, stable running, and low noise level.
4. High output torque, suitable for heavy-duty working conditions and applications.

General Specification

ANG Industrial Gearbox
Type	Helical Worm Bevel Hypoid Planetary Cycloidal Cylindrical Shaft Mounted
Structure	Coaxial center shaft type, parallel shaft type, 90 degree right angle type
Input power	0.06KW ~ 8000 KW;
Input speed	750rpm 1000rpm 1500rpm 3000rpm at 50Hz, 900rpm 1200rpm 1800rpm 3600rpm at 60Hz
Reduction ratio	1/3.5 ~ 1/4000
Output torque	3 ~ 900kN.m
Install type	Foot / CHINAMFG shaft / Hollow shaft / Output flange…
Efficiency	Single-stage 98%, 2-stage 96%, 3-stage 94%, 4-stage 92%
Precision of gear	Accurate grinding, class 6
Accessories	Foot base / Torque arm / Cooling fan / Cooling coil / Oil pump / Compensation tank …
Options	Easily combined with other gearboxes, such as helical, worm, bevel, or helical-bevel gearbox

Typical Applications

Coal mining
Power Plant Equipment
Metallurgical Industry
Metal Forming Machinery
Petrochemical Industry
Mining Machine
Hoisting Machinery
Cement and Construction Industry
Environmental Protection Industry
Cable Industry
Chemical industry
Food Machinery
Paper Machinery

Application:	Motor, Machinery, Marine, Agricultural Machinery, Conveyor Presser Aerator Pump Turbine Extruder
Function:	Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout:	Coaxial or Right Angle or Parallel Shaft

Samples:	US$ 100/Piece 1 Piece(Min.Order) \| Order Sample Blue or grey

Contribution of Industrial Gearboxes to Energy Efficiency

Industrial gearboxes play a significant role in enhancing energy efficiency across various machinery and equipment applications. Their contribution to energy efficiency is notable in several ways:

8. Reduced Heat Generation: Efficient gearboxes generate less heat during operation, minimizing energy losses associated with heat dissipation and improving overall energy efficiency.

industrial gearbox

Industrial Gearboxes: Handling Shock Loads and Variations in Torque

Industrial gearboxes are designed to handle shock loads and variations in torque through their robust construction and careful engineering:

Shock Load Handling: Industrial gearboxes are equipped to withstand sudden and high-impact forces that can occur during start-up, sudden stops, or unexpected changes in the load. The design often includes durable materials, precision-machined components, and reinforced housing to absorb and distribute the impact, preventing damage to the gearbox and other connected components.

Variations in Torque: Industrial gearboxes are engineered to handle variations in torque by utilizing different gear ratios and gear stages. When torque requirements change, the gearbox adjusts the interaction between gears to ensure the desired output torque is achieved. This ability to manipulate torque allows the gearbox to adapt to varying load conditions without compromising efficiency or reliability.

By providing effective shock load absorption and torque adjustment, industrial gearboxes enhance the overall durability and performance of mechanical systems. Their ability to handle these challenges makes them crucial components in applications where sudden loads and torque variations are common.

industrial gearbox

Contribution of Industrial Gearboxes to Power Transmission

Gear Reduction: Industrial gearboxes use gears of different sizes to achieve gear reduction, where the output shaft rotates at a lower speed than the input shaft. This results in an increase in torque, allowing the gearbox to handle heavy loads and challenging tasks.
Gear Multiplication: In some cases, gearboxes can achieve gear multiplication, where the output shaft rotates at a higher speed than the input shaft. While torque is reduced, this configuration is useful for applications requiring high-speed output.
Changing Direction: Gearboxes can change the direction of rotation between input and output shafts. This feature is valuable for machinery that requires rotational direction reversal, such as vehicles, cranes, and conveyors.
Torque Conversion: By adjusting the gear ratios, industrial gearboxes can convert torque from one level to another, enabling efficient power transmission to meet specific operational requirements.
Speed Control: Industrial gearboxes allow for precise control over the speed of machinery. By selecting appropriate gear ratios, operators can ensure that equipment operates at the desired speed for optimal performance.
Adapting to Load Conditions: Industrial gearboxes can adapt to varying load conditions by adjusting gear ratios. This adaptability is essential for machinery that experiences changing load demands during operation.

Industrial gearboxes are crucial components in mechanical systems across various industries, enabling efficient and effective power transmission for a wide range of applications.

China Custom Industrial Helical Worm Bevel Hypoid Planetary Cycloidal Cylindrical Shaft Mounted Reduction Nmrv Drive Motor Gearbox with Hot selling
editor by CX 2024-03-27

China Best Sales Custom Farm Machinery Parts Industrial Aluminum Casting Gearbox planetary gearbox

Product Description

Application
• Agricultural equipment	• Armament	• Automobile industry	• Computing equipment	• Medical / dental instruments	• Measuring instruments
•Miscellaneous equipment	•Pharmaceutical industry	• Orthopedic implants	• Safety equipment	• Petrochemical industry	• Industrial valves
•Fixing and movable equipment	• Sanitary fittings	• General machinery	• Pumps and general connections	• Food and beverage processing	• Instrumentation equipment

Item Name	Custom Farm Machinery Parts Industrial Aluminum Casting Gearbox
General Products Application/Service Area	Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system, Agriculture machine metal Parts, engine bracket, truck chassis bracket, gear box , gear housing , gear cover, shaft, spline shaft , pulley, flange, connection pipe, pipe, hydraulic valve, valve housing ,Fitting , flange, wheel, fly wheel, oil pump housing, starter housing, coolant pump housing, transmission shaft , transmission gear, sprocket, chains etc.
Main blank Process for Aluminum Casting	Die Casting, Permanent Molding /Gravity Casting, Low Pressure Casting, High Pressure Casting/Sand Casting, Extrusion Casting etc.
Blanks Tolerance -Casting Tolerance	CT4-6 for Permanent Molding, Die Casting, CT 9-11 for Sand Casting
Applicable Material for casting	A356.0/ZL101,GAlSi7Mg (3.2371.61)/AlSi7Mg/, A-S7G, Al Si Alloy, Al Cu Alloy ZL201 Al Mg Alloy ZL301,ZL302, Al Zn Alloy ZL401Zn Alloy Zamak 3, Zamak 5, Zamak 7, Zamak 2 Or according to customer requirements
Casting Blank Size /Dimensions	2 mm-1500mm / 0.08inch-60inch , or according to customer requirements
Casting Blank Weight	Range from 0.01kg-50kg
Applicable Machining Process	CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ Broaching/Reaming /Grinding/Honing and etc.
Machining Tolerance	From 0.005mm-0.01mm-0.1mm
Machined Surface Quality	Ra 0.8-Ra3.2 according to customer requirement
Applicable Heat Treatment	T5~T6
Applicable Finish Surface Treatment	Shot/sand blast, polishing, Primer Painting , Powder coating, ED- Coating, Finish Painting, Anodize (White or Black Color)
MOQ	For aluminum casting : 200pcs For Machining: 50pcs
Lead Time	45days from the receipt date of deposit for Aluminum Casting Gearbox

Products shown here are made to the requirements of specific customers and are illustrative of the types of manufacturing capabilities available within CHINAMFG group of companies.
Please send us your detailed drawing/ sample/requirements for us offering a reasonable quotation to you and we will trying our best to make the goods in good quality and delivery in time .
MATECH policy is that none of these products will be sold to 3rd parties without written consent of the customers to whom the tooling, design and specifications belong.

Manufacturing Process

Die casting parts

Send Inquiry>>>

Our Factory

ZheJiang CHINAMFG Machinery Manufacture Co., Ltd.
–Branch of CHINAMFG Industry Ltd.

We specialize in Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system.

During the early involvement of the customer’s design process we are giving professional input to our customers in terms of process feasibility, cost reduction and function approach.

You are welcome to contact us for technical enquiry and business cooperation.

Our Certificate

Our Customer

Our Team

Our Package

Inner Packing → Strong & waterproof plastic big is packed inside, to keep the product in safe condition.Or as customer requests.

Outer Packing →Multilayer wooden box with strong bandages, used for standard export package. Or customized as per customer’s requirements.

FAQ

1Q: Are you trading company or manufacturer?
A: We are factory, so we can provide competitive price for you.

2Q: What kind of service can you provide?
A: Our company (Runze) can provide OEM sheet metal fabrication, CNC machining and manufacturing service.

8Q: Why there is tooling cost?
A: It’s mold cost. Indispensable production process. Only need to pay for first order, and we will bear maintenance cost of mold damage.

9Q: What is your terms of payment?
A: Payment of sample order ≤ 1000USD, 100% T/T full payment.
Payment of tooling or batch order ≥ 5000USD, 70% T/T in advance, balance before shipment.

Die Casting Machine Type:	Hot Chamber Die Casting Machine
Die Casting Method:	Precision Die Casting
Application:	Auto Parts
Machining:	CNC Machining
Material:	Aluminum
Surface Preparation:	Anodize, Painting

Samples:	US$ 5.2/KG 1 KG(Min.Order) \| Request Sample

Customization:	Available \| Customized Request

industrial gearbox

Ensuring Precision of Gear Tooth Profiles in Industrial Gearboxes

Manufacturers take several measures to ensure the precision of gear tooth profiles in industrial gearboxes:

1. Precision Machining: Gear tooth profiles are machined using advanced CNC (Computer Numerical Control) machines that provide high accuracy and consistency in cutting the gear teeth.

2. Quality Materials: High-quality materials with excellent wear resistance and durability are used to fabricate gears, minimizing the risk of deformation or inaccuracies during operation.

3. Tooth Profile Design: Engineers use specialized software and tools to design gear tooth profiles that minimize tooth stress, ensure proper meshing, and reduce noise and vibration.

4. Heat Treatment: Gears undergo heat treatment processes to improve hardness and wear resistance, enhancing the precision and longevity of the tooth profiles.

5. Tooth Inspection: Gear tooth profiles undergo rigorous inspection using techniques such as coordinate measuring machines (CMMs) and gear measuring instruments to verify dimensional accuracy.

6. Quality Control: Manufacturers implement stringent quality control procedures throughout the manufacturing process to identify and rectify any deviations from the specified gear tooth profiles.

7. Continuous Improvement: Manufacturers invest in research and development to refine gear manufacturing processes, incorporate advanced technologies, and improve the precision of gear tooth profiles.

By following these practices, manufacturers ensure that the gear tooth profiles in industrial gearboxes meet strict quality standards, resulting in reliable and efficient performance in various applications.

industrial gearbox

Drawbacks and Limitations of Industrial Gearbox Systems

While industrial gearbox systems offer numerous benefits, they also come with certain drawbacks and limitations:

1. Size and Weight: Industrial gearboxes can be large and heavy, which may require additional space and structural support in machinery design.

2. Efficiency Loss: Gearboxes can introduce energy losses due to friction and heat generation, especially in applications with high-speed rotations.

3. Maintenance Requirements: Gearboxes need regular maintenance to ensure optimal performance, including lubrication, gear inspections, and potential replacement of worn components.

4. Cost: The design, manufacturing, and installation of industrial gearbox systems can be expensive, especially for custom or specialized solutions.

5. Noise and Vibration: Gearboxes can generate noise and vibration, which may require additional measures for noise reduction and vibration damping.

6. Limited Operating Range: Each gearbox has a specific torque and speed range where it operates efficiently. Operating outside these limits can lead to reduced performance and potential damage.

industrial gearbox

Industries Using Industrial Gearboxes

Industrial gearboxes play a crucial role in various industries, enabling efficient power transmission and motion control. Some of the industries that commonly utilize industrial gearboxes for their operations include:

Manufacturing: Industrial gearboxes are used in manufacturing processes for tasks such as material handling, assembly lines, and machine tools.
Automotive: Gearboxes are essential components in automotive manufacturing, used in transmissions, engines, and other critical systems.
Construction: Construction machinery relies on gearboxes for tasks like lifting, excavating, and moving heavy materials.
Mining: Mining equipment utilizes gearboxes for drilling, crushing, conveying, and other demanding operations.
Energy: Power generation facilities, including wind turbines, hydroelectric plants, and fossil fuel power plants, use gearboxes for efficient energy conversion.
Marine: Gearboxes are crucial in marine applications, such as ship propulsion systems and offshore equipment.
Agriculture: Farming machinery, like tractors and harvesters, relies on gearboxes for various tasks like plowing, planting, and harvesting.
Food and Beverage: Gearboxes are used in food processing and packaging equipment, ensuring precise and efficient production.
Textile: The textile industry employs gearboxes in machinery for weaving, spinning, and fabric processing.
Pulp and Paper: Gearboxes play a role in papermaking processes, including pulping, drying, and rolling.

These are just a few examples of industries that heavily rely on industrial gearboxes to optimize their operations and ensure the efficient functioning of their machinery and equipment.

China Best Sales Custom Farm Machinery Parts Industrial Aluminum Casting Gearbox planetary gearbox
editor by CX 2023-11-27

China Custom CZPT Industrial Hydraulic Planetary Gearbox Application for Construction Machinery with Best Sales

Product Description

Brevini Industrial Hydraulic Planetary Gearbox Application For Construction Machinery

Gear ring specifications: 2 Nm Input IEC Flange Mechanical rating (n1 = 1500 min-1) up to 200kW Electric motor Gear ratios 3.15 … 5000 Solid input shaft with or without fan cooling – inch or metric dims. Gear unit versions In line Applicable AC motors Integral motors and brake motors Right angle (with bevel gear set) IEC-normalized motors and brake motors Mounting type Foot Single and dual speed motors Flange mounted Main brake features DC and AC supply Torque-arm Faster brake reaction through electronically controlled rectifier Output shaft options Solid shaft Main motor options Thermistors and thermostat sensors Splined shaft Independent forced cooling Female splined shaft Line driver and push-pull incremental encoder Hollow shaft with shrink disc

Application:	Motor, Machinery, Marine, Agricultural Machinery, Industry
Function:	Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout:	Coaxial
Hardness:	Hardened
Installation:	Foot Mounted
Step:	Three-Step

Customization:	Available \| Customized Request

industrial gearbox

Considerations for Choosing Lubrication for Industrial Gearboxes

Choosing the right lubrication for industrial gearboxes is crucial for ensuring optimal performance, longevity, and efficiency. Several important considerations should be taken into account when selecting lubrication:

1. Operating Conditions: The operating environment, including temperature, humidity, and contaminants, affects the choice of lubrication. Extreme temperatures may require lubricants with specific temperature ranges.

2. Load and Torque: The magnitude of load and torque influences the selection of lubrication with appropriate viscosity and film strength to provide effective protection under varying conditions.

3. Speed and RPM: Gearbox speed and RPM determine the lubrication’s ability to maintain a stable lubricating film between gear teeth and other components.

4. Lubrication Interval: Consider the required lubrication frequency and intervals. Some applications may demand lubricants with longer service intervals to minimize downtime.

5. Gearbox Type: Different gearbox designs, such as helical, bevel, or worm, may have varying lubrication requirements due to differences in gear engagement and motion.

6. Compatibility: Ensure the selected lubricant is compatible with the gearbox materials, seals, and components to prevent degradation or damage.

7. Contamination Control: Lubricants should possess effective anti-contamination properties to minimize the risk of particles or debris affecting gearbox performance.

8. Water Resistance: In applications exposed to water or moisture, water-resistant lubricants help prevent corrosion and maintain proper lubrication properties.

9. Additives: Some lubricants include additives that enhance performance, such as anti-wear, anti-foam, and extreme pressure additives.

10. Environmental Considerations: Evaluate the environmental impact of the chosen lubrication, including disposal and potential harm to the ecosystem.

11. Manufacturer Recommendations: Follow the gearbox manufacturer’s recommendations and guidelines for lubrication type, viscosity, and maintenance practices.

Choosing the appropriate lubrication involves a comprehensive assessment of these factors, ensuring that the lubricant selected is well-suited for the specific demands of the industrial gearbox and its application.

industrial gearbox

Industrial Gearboxes: Handling Shock Loads and Variations in Torque

Industrial gearboxes are designed to handle shock loads and variations in torque through their robust construction and careful engineering:

industrial gearbox

Industries Using Industrial Gearboxes

Manufacturing: Industrial gearboxes are used in manufacturing processes for tasks such as material handling, assembly lines, and machine tools.
Automotive: Gearboxes are essential components in automotive manufacturing, used in transmissions, engines, and other critical systems.
Construction: Construction machinery relies on gearboxes for tasks like lifting, excavating, and moving heavy materials.
Mining: Mining equipment utilizes gearboxes for drilling, crushing, conveying, and other demanding operations.
Energy: Power generation facilities, including wind turbines, hydroelectric plants, and fossil fuel power plants, use gearboxes for efficient energy conversion.
Marine: Gearboxes are crucial in marine applications, such as ship propulsion systems and offshore equipment.
Agriculture: Farming machinery, like tractors and harvesters, relies on gearboxes for various tasks like plowing, planting, and harvesting.
Food and Beverage: Gearboxes are used in food processing and packaging equipment, ensuring precise and efficient production.
Textile: The textile industry employs gearboxes in machinery for weaving, spinning, and fabric processing.
Pulp and Paper: Gearboxes play a role in papermaking processes, including pulping, drying, and rolling.

These are just a few examples of industries that heavily rely on industrial gearboxes to optimize their operations and ensure the efficient functioning of their machinery and equipment.

China Custom CZPT Industrial Hydraulic Planetary Gearbox Application for Construction Machinery with Best Sales
editor by CX 2023-10-12

China Custom New Product Mc Series Industrial Gearbox with Hot selling

Product Description

New Product Mc Series Industrial Gearbox

MC series industrial gearbox has the following 2 types:
MC.H Series Parallel Shaft Gearbox
MC.B Series Right Angle Gearbox

Components:
1. Housing:
Casting Iron Box
2. Gears:
Hardened Helical Gears (MC.H Series Parallel Shaft Gearbox)
Hardened Helical Bevel Gears (MC.B Series Right Angle Gearbox)
3. Shafts:
Parallel Shafts (MC.H Series)
Orthogonal Shafts (MC.B Series)
Output Shaft: Solid Shaft, Hollow Shaft
4. Modular Accessories:
Shrink Disk, Mounting Flange, Motor Flange, Cooling Fan, Torque Arm, Double Input Shaft

Models:
Total 8 Model Sizes: MC02 ~ MC09

Features:
1. Optional mounted by any 1 side of 6 sides.
2. Compact structure, light weight.
3. Rigid welded box structure, heavy duty and high load capacity.
4. Modular scheme and design for special conditions, adapting to the diverse needs.
5. 2 stage or 3 stage drive gearbox.

Parameters:

Input Power	7.05 KW-1066 KW
Output Speed	15.5-267.1 rpm
Output Torque	8000 N.m-66000 N.m
Transmission Ratio	7.1-112
Transmission Stage	2-3 Stage

Applications:
Crushing, Mixing, Building Materials, Lifting, Bulk Material Handling, Chemical, Food Processing, Wood, Paper, and Environmental Protection Industries.
Installation:
Mounting Type: Horizontal Mounting, Vertical Mounting, Upright Mounting
Installation Method: Foot Mounted, Torque Arm Mounted

Lubrication:
Selecting the appropriate lubrication method according to the lubricating oil level.
Lubrication method:
Splash lubrication – Low oil level (Horizontal Mounting)
Immersion lubrication – High oil level (Vertical Mounting, Upright Mounting)

Our company :
AOKMAN was founded in 1982, which has more than 36 years in R & D and manufacturing of gearboxes, gears, shaft, motor and spare parts.
We can offer the proper solution for uncountable applications. Our products are widely used in the ranges of metallurgical, steel, mining, pulp and paper, sugar and alcohol market and various other types of machines with a strong presence in the international market.
AOKMAN has become a reliable supplier, able to supply high quality gearboxes.With 36 years experience, we assure you the utmost reliability and security for both product and services.

Customer visiting:

Our Services:

Pre-sale services	1. Select equipment model.
	2.Design and manufacture products according to clients’ special requirement.
	3.Train technical personal for clients
Services during selling	1.Pre-check and accept products ahead of delivery.
Services during selling	2. Help clients to draft solving plans.
After-sale services	1.Assist clients to prepare for the first construction scheme.
	2. Train the first-line operators.
	3.Take initiative to eliminate the trouble rapidly.
	4. Provide technical exchanging.

If you have specific parameters and requirement for our gearbox, customization is available.

Application:	Machinery, Industry
Function:	Change Drive Torque, Speed Changing, Speed Reduction
Layout:	Parallel or Right Angle
Hardness:	Hardened
Installation:	Horizontal Type
Step:	Double-Step

Customization:	Available \| Customized Request

industrial gearbox

Real-World Examples of Industrial Gearbox Applications

Industrial gearbox technology finds widespread use in a diverse range of products and applications across various industries. Some real-world examples include:

1. Wind Turbines: Industrial gearboxes are integral components in wind turbines, where they transmit the rotational energy of the wind turbine’s blades to the generator at an optimal speed to produce electricity.

2. Conveyor Systems: Gearboxes are used in conveyor systems to control the speed and direction of material handling, ensuring efficient movement of goods in industries like manufacturing, logistics, and mining.

3. Mining Equipment: Heavy-duty machinery in the mining industry, such as crushers, excavators, and loaders, rely on industrial gearboxes for torque multiplication and efficient power transmission.

4. Construction Machinery: Cranes, excavators, and concrete mixers utilize industrial gearboxes to manage heavy loads and perform precise movements in construction projects.

5. Marine Propulsion: Ships and vessels use gearboxes in their propulsion systems to convert the high-speed rotation of the engines into the lower-speed rotation needed by the propellers.

6. Automotive Industry: Gearboxes are found in vehicles to transmit power from the engine to the wheels, enabling speed variation and torque multiplication.

7. Food Processing: Industrial gearboxes play a role in various stages of food processing, such as mixing, grinding, and packaging, ensuring efficient and controlled movement of ingredients and products.

8. Paper and Pulp Industry: Gearboxes are used in paper mills for processes like pulping, refining, and paper machine operations, where precise control and torque management are essential.

9. Steel and Metal Processing: Gearboxes are vital in metal processing equipment like rolling mills and extruders, enabling the shaping and forming of metals at varying speeds and forces.

10. Textile Machinery: In textile manufacturing, industrial gearboxes are employed in machines for spinning, weaving, and knitting, facilitating the intricate movements required for fabric production.

11. Agriculture: Tractors and other agricultural machinery utilize gearboxes to control the speed and power required for tasks such as plowing, tilling, and harvesting.

12. Renewable Energy: Beyond wind turbines, industrial gearboxes are used in other renewable energy systems like hydroelectric power plants and solar tracking mechanisms.

These examples showcase the versatility and importance of industrial gearbox technology in various sectors, where they enable efficient power transmission, motion control, and the reliable operation of critical machinery.

industrial gearbox

Maintenance Practices for Extending the Lifespan of Industrial Gearboxes

Proper maintenance is essential for ensuring the longevity and reliable performance of industrial gearboxes. Here are some crucial maintenance practices to extend their lifespan:

Lubrication: Regularly inspect and maintain the gearbox’s lubrication system. Use the recommended lubricants and ensure proper oil levels to minimize friction, reduce wear, and dissipate heat effectively.
Temperature Monitoring: Keep track of the operating temperature of the gearbox using temperature sensors. Abnormal temperature increases can indicate issues such as inadequate lubrication or gear misalignment.
Vibration Analysis: Implement vibration analysis techniques to detect potential problems early. Excessive vibration may signal misalignments, gear damage, or other issues that require attention.
Visual Inspections: Conduct routine visual inspections of the gearbox for signs of oil leaks, corrosion, worn gears, or other visible abnormalities. Address any issues promptly to prevent further damage.
Alignment Checks: Regularly check and adjust the alignment of the gearbox and connected components. Misalignments can lead to increased wear and reduced efficiency.
Torque and Load Analysis: Monitor the gearbox’s torque and load conditions to ensure they remain within recommended limits. Excessive loads can accelerate wear and lead to premature failure.
Seal Maintenance: Inspect and maintain seals to prevent contaminants from entering the gearbox and to retain lubricants. Damaged seals can lead to contamination and lubrication breakdown.
Regular Cleaning: Keep the gearbox clean and free from debris, dust, and dirt. Cleanliness helps prevent abrasive particles from causing wear on gears and other components.
Periodic Overhaul: Plan for scheduled gearbox overhauls to replace worn or damaged parts. Follow manufacturer guidelines and recommended intervals for these overhauls.
Training and Documentation: Ensure that maintenance personnel receive proper training on gearbox maintenance and record all maintenance activities and findings. This documentation helps track the gearbox’s history and informs future maintenance decisions.

By adhering to these maintenance practices, industrial gearboxes can operate optimally, minimize downtime, and achieve their intended lifespan, contributing to the overall efficiency and reliability of the machinery they are a part of.

industrial gearbox

Types of Industrial Gearboxes and Their Functions

Industrial gearboxes come in various types, each designed for specific functions and applications. Here are some common types of industrial gearboxes and their functions:

Helical Gearbox: Helical gearboxes have helical gears that provide smooth and quiet operation. They are suitable for applications requiring high efficiency and moderate to high torque transmission.
Bevel Gearbox: Bevel gearboxes have bevel gears that transmit power between intersecting shafts at different angles. They are used in applications such as right-angle power transmission.
Worm Gearbox: Worm gearboxes consist of a worm gear and a worm wheel. They offer high reduction ratios and are commonly used for applications where precise speed reduction is required.
Planetary Gearbox: Planetary gearboxes feature planetary gears arranged around a central sun gear. They offer high torque density and are used in applications requiring compact size and high efficiency.
Spur Gearbox: Spur gearboxes have straight-cut teeth and are suitable for applications with parallel shafts. They offer simple and cost-effective power transmission.
Parallel Shaft Gearbox: Parallel shaft gearboxes transmit power between parallel shafts. They are versatile and used in a wide range of industrial applications.
Right-Angle Gearbox: Right-angle gearboxes transmit power between shafts that are positioned at a 90-degree angle. They are used when space constraints or specific configurations require such an arrangement.
Helical-Bevel Gearbox: Helical-bevel gearboxes combine the features of helical and bevel gearboxes, offering both efficiency and the ability to handle right-angle power transmission.
Helical-Worm Gearbox: Helical-worm gearboxes combine helical and worm gearsets. They provide high reduction ratios and are suitable for applications requiring high torque and moderate efficiency.

Each type of industrial gearbox has its own unique characteristics and functions, making them suitable for specific industrial tasks and requirements.

China Custom New Product Mc Series Industrial Gearbox with Hot selling
editor by CX 2023-10-10

China best Foundry Custom Iron Casting Industrial Truck Gearbox Housing cycloidal gearbox

Product Description

Foundry Custom Casting Industrial Truck Gearbox Housing

General Products Application/Service Area	Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system, Agriculture machine metal Parts, engine bracket, truck chassis bracket, gear box , gear housing , gear cover, shaft, spline shaft , pulley, flange, connection pipe, pipe, hydraulic valve , valve housing ,Fitting , flange, wheel, fly wheel, oil pump housing, starter housing, coolant pump housing, transmission shaft , transmission gear, sprocket, chains etc.
Main blank Process for Casting	Sand Casting , Resin Sand Casting, Green Sand Casting, Shell Molding, Automatic Molding, Lost Wax Casting, Lost Foam Molding Casting
Blanks Tolerance -Casting Tolerance	CT9-10 for Machine Molding Process, CT8-9 for Shell Molding and Lost Foam Molding Casting Process CT10-11 for Manual Molding Sand casting Process
Applicable Material	See Table Below (Ductile Iron Casting, Grey Iron Casting) OR According to customer requirement
Casting Blank Size /Dimensions	2 mm-2000mm / 0.08inch-79inch for casting iron, according to customer requirement
Casting Blank Weight	Range from 0.01kg-1000kg for casting iron
Applicable Machining Process	CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ Broaching/Reaming /Grinding/Honing and etc.
Machining Tolerance	From 0.005mm-0.01mm-0.1mm
Machined Surface Quality	Ra 0.8-Ra3.2, according to customer requirement
Applicable Heat Treatment	Normalization , annealing, quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, Induction Quenching
Applicable Finish Surface Treatment	Shot/sand blast, polishing, Surface passivation, Primer Painting , Powder coating, ED- Coating, Chromate Plating, zinc-plate, Dacromat coating, Finish Painting.
MOQ	For iron casting : 100pcs For Machining : 50pcs
Lead Time	45days from the receipt date of deposit for truck gearbox housing

Ductile Iron Casting Material Comparison Table:

Cast iron with nomular graphite DIN EN 1563	Germany DIN 1693	France NF	Great Britain BS	Netherlands NEN	Sweden MNC	USA ASTM A536
EN-GJS-350-22-LT	GGG-35.3	FGS 370-17	370/17	GN 38	0571 -15	—-
EN-GJS-400-18-LT	GGG-40.3	—-	—-	—-	—-	60-40-18
EN-GJS-400-15	GGG-40	FGS-400-12	420/12	GN 42	0571 -02	60-40-18
EN-GJS-400-10	—-	—-	420/12	—-	—-	65-45-12
EN-GJS-500-7	GGG-50	FGS-500-7	500/7	GN 50	0727-02	65-45-12/ 80-55-06
EN-GJS-600-3	GGG-60	FGS-600-3	600/3	GN 60	571-03	80-55-06
EN-GJS-700-2	GGG-70	FGS-700-2	700/2	GN 70	571-01	100-70-03
EN-GJS-800-2	GGG-80	FGS-800-2	800/2			120-90-02
EN-GJS-1000-5 (DIN EN 1564)	GGG-100B/A	—-	—-	—-	—-	850-550-10
EN-GJS-AX NiSiCr35 5 2	GGG- NiSiCr 35 5 2	FGS- Ni35Si5Cr2	S5S	—-	—-	Type D-5S

Grey Iron Casting Material Comparison Table:

Cast iron with lamellar graphite DIN EN 1561	Germany DIN 1691	France NF	Great Britain BS	Netherlands NEN	Sweden MNC	USA ASTM A48
EN-GJL-150	GG-15	Ft 15 D	Grade 150	GG 15	01 15-00	20 B / 25 B
EN-GJL-200	GG-20	Ft 20 D	Grade 180/220	GG 20	01 20-00	25 B / 30 B
EN-GJL-250	GG-25	Ft 25 D	Grade 220/260	GG 25	01 25-00	35 B / 40 B
EN-GJL-300	GG 30	Ft 30 D	Grade 300	GG 30	01 30-00	40B / 45 B

Products shown here are made to the requirements of specific customers and are illustrative of the types of manufacturing capabilities available within CHINAMFG group of companies.
Please send us your detailed drawing/ sample/requirements for us offering a reasonable quotation to you and we will trying our best to make the goods in good quality and delivery in time .
MATECH policy is that none of these products will be sold to 3rd parties without written consent of the customers to whom the tooling, design and specifications belong.

Sand casting mfg. process

Casting Parts Advantages

Company Profile

MATECH Industry Ltd

Our Core Value Sincerity Quality Competence

Send Inquiry>>>

Why Choose Us ?

Our Team

Our Advantages

9. ISO/ERP system guarantee.

Our Services & Strength

Our Package :

Inner Packing →Strong & waterproof plastic big is packed inside, to keep the product in safe condition.
Or as customer requests.

Outer Packing →Multilayer wooden box with strong bandages, used for standard export package.
Or customized as per customer’s requirements.

You are welcome to contact us for technical enquiry and business cooperation.

FAQ:
1. Are you a manufacturer or a trading company?
We are a professional manufacturer with over 15 years’ export experience for designing and producing vehicle machinery parts.

4. Can you make casting based on our samples?
Yes, we can make measurement based on your samples to make drawings for tooling making.

Type:	Chemical Hardening Sand
Casting Method:	Directional Crystallization
Sand Core Type:	Resin Sand Core
Application:	Agricultural Machinery Parts
Machining:	CNC Machining
Material:	Iron

Samples:	US$ 1.45/kg 1 kg(Min.Order) \| Request Sample

Customization:	Available \| Customized Request

industrial gearbox

Enhancing Efficiency of Conveyor Systems and Manufacturing with Industrial Gearboxes

Industrial gearboxes play a crucial role in enhancing the efficiency of conveyor systems and manufacturing processes. They offer several benefits that contribute to smoother operations and improved productivity:

Torque Multiplication: Industrial gearboxes allow for torque multiplication, enabling conveyor systems to handle heavy loads with ease. This ensures consistent and reliable movement of materials along the conveyor belts.
Speed Control: Gearboxes provide precise speed control, allowing manufacturers to adjust the conveyor’s speed according to the specific production requirements. This helps optimize the manufacturing process by maintaining a steady flow of materials.
Reduced Downtime: By efficiently transmitting power and torque, industrial gearboxes minimize wear and tear on conveyor components. This results in reduced maintenance and downtime, leading to increased operational uptime.
Motion Synchronization: Gearboxes enable synchronized movement of multiple conveyor belts or other manufacturing components. This synchronization ensures that various stages of the manufacturing process are properly coordinated, reducing bottlenecks and errors.
Energy Efficiency: Industrial gearboxes help optimize energy consumption by converting high-speed input power to the appropriate output speed for the application. This energy-efficient conversion contributes to cost savings and sustainability.
Precision and Accuracy: Gearboxes provide precise motion control, which is essential for manufacturing processes that require accurate positioning, cutting, shaping, or assembly. This precision enhances the quality of the final products.
Adaptability: Industrial gearboxes can be customized to match the specific requirements of conveyor systems and manufacturing equipment. This adaptability ensures that gearboxes can effectively handle a wide range of tasks and applications.

Whether it’s in material handling or manufacturing, industrial gearboxes enable conveyor systems to operate seamlessly, promoting efficient production processes, reduced operational costs, and enhanced product quality.

industrial gearbox

Maintenance Practices for Extending the Lifespan of Industrial Gearboxes

Proper maintenance is essential for ensuring the longevity and reliable performance of industrial gearboxes. Here are some crucial maintenance practices to extend their lifespan:

Lubrication: Regularly inspect and maintain the gearbox’s lubrication system. Use the recommended lubricants and ensure proper oil levels to minimize friction, reduce wear, and dissipate heat effectively.
Temperature Monitoring: Keep track of the operating temperature of the gearbox using temperature sensors. Abnormal temperature increases can indicate issues such as inadequate lubrication or gear misalignment.
Vibration Analysis: Implement vibration analysis techniques to detect potential problems early. Excessive vibration may signal misalignments, gear damage, or other issues that require attention.
Visual Inspections: Conduct routine visual inspections of the gearbox for signs of oil leaks, corrosion, worn gears, or other visible abnormalities. Address any issues promptly to prevent further damage.
Alignment Checks: Regularly check and adjust the alignment of the gearbox and connected components. Misalignments can lead to increased wear and reduced efficiency.
Torque and Load Analysis: Monitor the gearbox’s torque and load conditions to ensure they remain within recommended limits. Excessive loads can accelerate wear and lead to premature failure.
Seal Maintenance: Inspect and maintain seals to prevent contaminants from entering the gearbox and to retain lubricants. Damaged seals can lead to contamination and lubrication breakdown.
Regular Cleaning: Keep the gearbox clean and free from debris, dust, and dirt. Cleanliness helps prevent abrasive particles from causing wear on gears and other components.
Periodic Overhaul: Plan for scheduled gearbox overhauls to replace worn or damaged parts. Follow manufacturer guidelines and recommended intervals for these overhauls.
Training and Documentation: Ensure that maintenance personnel receive proper training on gearbox maintenance and record all maintenance activities and findings. This documentation helps track the gearbox’s history and informs future maintenance decisions.

industrial gearbox

Industrial Gearbox: Definition and Applications

Manufacturing: Gearboxes are used in manufacturing processes for tasks like material handling, conveyor systems, and assembly line automation.
Energy Generation: Wind turbines, hydroelectric plants, and thermal power plants utilize gearboxes to adapt rotational speeds and transmit power between turbines and generators.
Construction: In construction equipment such as cranes, excavators, and concrete mixers, gearboxes play a crucial role in converting engine power into mechanical motion.
Automotive: Vehicles require gearboxes to transfer power from engines to wheels, providing various speed options for different driving conditions.
Agriculture: Tractors and agricultural machinery utilize gearboxes for tasks like plowing, seeding, and harvesting.
Mining: Mining equipment, including conveyor systems and heavy machinery, rely on gearboxes to handle the demanding conditions of mineral extraction.
Marine: Gearboxes are essential in marine applications, such as propulsion systems for ships and boats.
Food and Beverage: Conveyors, mixers, and processing equipment in the food and beverage industry utilize gearboxes for controlled movement and processing.
Oil and Gas: Drilling rigs, pumps, and extraction machinery in the oil and gas sector use gearboxes to handle high torque and speed requirements.

China best Foundry Custom Iron Casting Industrial Truck Gearbox Housing cycloidal gearbox
editor by CX 2023-10-09