Product Description
WPS 250 Industrial Transmission Helical Bevel Gear Motor Concrete Mixer Small Planetary Gearbox For Metallurgy
Our Gearbox has many items for your choosing and we can produce as per your drawing or sample to meet your special request
1. Large output torque
2. Safe, reliable, economical and durable
3. Stable transmission, quiet operation
4. High carrying ability
5. High modularization design, may equip with various outer power input conveniently. Same machine type may equip with various power motor. It is easy to realize the combination and junction between every machine type
6. Transmission ratio: Fine division, wide scope. The combined machine type may form very large transmission ratio, i. E. Output very low rotary speed.
7. Form of installation: The position to be installed is not limited.
8. High strength, compact the box body of high strength cast iron, gear and gear shaft adapts the gas carbonization, quenching and fine grinding process, therefore the bearing capacity of unit volume is high.
9. Long life: Under the condition of correct type chosen(including choosing suitable operation parament ) normal operation and maintenance, the life if main parts speed reducer(except wearing parts)should not be less than 20000 hours. The wearing parts include lubricating oil, oil seal and bearing.
10. Low noise: Because main parts of speed reducer are processed, and tested critically, therefore the noise of speed reducer is low.
11.Our gear box have reached the advance international level, can replace the same kind of products imported.
HangZhou CHINAMFG Industry Co., Ltd. is a specialized supplier of a full range of chains, sprockets, gears, gear racks, gearbox, v belt pulley, timing pulley, V-belts, couplings, machined parts and so on.
Due to our CHINAMFG in offering best service to our clients, understanding of your needs and overriding sense of responsibility toward filling ordering requirements, we have obtained the trust of buyers worldwide. Having accumulated precious experience in cooperating with foreign customers, our products are selling well in the American, European, South American and Asian markets.Our products are manufactured by modern computerized machinery and equipment. Meanwhile, our products are manufactured according to high quality standards, and complying with the international advanced standard criteria.
With many years’ experience in this line, we will be trusted by our advantages in competitive price, one-time delivery, prompt response, on-hand engineering support and good after-sales services.
Additionally, all our production procedures are in compliance with ISO9001 standards. We also can design and make non-standard products to meet customers’ special requirements. Quality and credit are the bases that make a corporation alive. We will provide best services and high quality products with all sincerity. If you need any information or samples, please contact us and you will have our soon reply.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Machinery, Marine, Agricultural Machinery |
|---|---|
| Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Layout: | Coaxial |
| Customization: |
Available
| Customized Request |
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.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
| Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Real-World Examples of Industrial Gearbox Applications
Industrial gearbox technology finds widespread use in a diverse range of products and applications across various industries. Some real-world examples include:
1. Wind Turbines: Industrial gearboxes are integral components in wind turbines, where they transmit the rotational energy of the wind turbine’s blades to the generator at an optimal speed to produce electricity.
2. Conveyor Systems: Gearboxes are used in conveyor systems to control the speed and direction of material handling, ensuring efficient movement of goods in industries like manufacturing, logistics, and mining.
3. Mining Equipment: Heavy-duty machinery in the mining industry, such as crushers, excavators, and loaders, rely on industrial gearboxes for torque multiplication and efficient power transmission.
4. Construction Machinery: Cranes, excavators, and concrete mixers utilize industrial gearboxes to manage heavy loads and perform precise movements in construction projects.
5. Marine Propulsion: Ships and vessels use gearboxes in their propulsion systems to convert the high-speed rotation of the engines into the lower-speed rotation needed by the propellers.
6. Automotive Industry: Gearboxes are found in vehicles to transmit power from the engine to the wheels, enabling speed variation and torque multiplication.
7. Food Processing: Industrial gearboxes play a role in various stages of food processing, such as mixing, grinding, and packaging, ensuring efficient and controlled movement of ingredients and products.
8. Paper and Pulp Industry: Gearboxes are used in paper mills for processes like pulping, refining, and paper machine operations, where precise control and torque management are essential.
9. Steel and Metal Processing: Gearboxes are vital in metal processing equipment like rolling mills and extruders, enabling the shaping and forming of metals at varying speeds and forces.
10. Textile Machinery: In textile manufacturing, industrial gearboxes are employed in machines for spinning, weaving, and knitting, facilitating the intricate movements required for fabric production.
11. Agriculture: Tractors and other agricultural machinery utilize gearboxes to control the speed and power required for tasks such as plowing, tilling, and harvesting.
12. Renewable Energy: Beyond wind turbines, industrial gearboxes are used in other renewable energy systems like hydroelectric power plants and solar tracking mechanisms.
These examples showcase the versatility and importance of industrial gearbox technology in various sectors, where they enable efficient power transmission, motion control, and the reliable operation of critical machinery.
Efficient Power Distribution and Motion Control with Industrial Gearboxes
Industrial gearboxes play a crucial role in ensuring efficient power distribution and precise motion control within mechanical systems. Here’s how they achieve these functions:
- Power Transmission: Industrial gearboxes efficiently transfer power from the input shaft to the output shaft through a series of gears with different tooth configurations. The gears mesh and transmit torque, allowing power to be distributed and converted at the desired speed and torque levels.
- Gear Ratio Selection: By choosing appropriate gear ratios, industrial gearboxes enable the adjustment of output speed and torque according to the application’s requirements. This flexibility allows for efficient power distribution based on specific operational needs.
- Reduction of Speed: In cases where high-speed input needs to be converted into low-speed output with increased torque, gearboxes use gear reduction to achieve the desired motion control. This is particularly beneficial for heavy-duty applications requiring precision and controlled movement.
- Increase in Torque: Conversely, industrial gearboxes can increase torque while reducing speed, which is valuable for applications requiring high force output, such as heavy lifting or material processing.
- Motion Control: Gearboxes provide precise control over the motion of machinery by adjusting speed and torque. This is essential for tasks that demand accurate positioning, synchronization, and coordination of components.
- Directional Changes: Some gearbox designs, such as bevel or worm gearboxes, enable changes in motion direction. This capability is crucial for applications involving complex motion patterns or reversing movements.
- Consistency and Reliability: Industrial gearboxes ensure consistent power distribution and motion control over prolonged periods, contributing to the reliability and stability of mechanical systems.
Overall, industrial gearboxes optimize power distribution and motion control, enhancing the efficiency, accuracy, and performance of various machinery and equipment across different industries.
Benefits of Using an Industrial Gearbox in Heavy-Duty Applications
An industrial gearbox offers several benefits when used in heavy-duty applications, where robust and reliable power transmission is essential:
- High Torque Handling: Industrial gearboxes are designed to handle high levels of torque, making them well-suited for heavy-duty tasks that require substantial force and power.
- Durability and Longevity: Heavy-duty gearboxes are constructed from rugged materials and designed to withstand harsh operating conditions, ensuring extended service life and reduced maintenance requirements.
- Load Distribution: Gearboxes distribute the load across multiple gears, reducing the strain on individual components and promoting even wear, which is crucial in heavy-duty applications.
- Efficient Power Transmission: Industrial gearboxes efficiently transmit power between input and output shafts, ensuring minimal power loss and maximizing overall system efficiency.
- Flexibility in Speed and Torque: Heavy-duty gearboxes offer the flexibility to adjust speed and torque by selecting appropriate gear ratios, allowing for precise control over machinery performance.
- Adaptability to Varying Conditions: Industrial gearboxes can adapt to changing load conditions, making them suitable for applications with fluctuating requirements.
- Reduced Downtime: The durability and reliability of industrial gearboxes contribute to reduced downtime and increased operational uptime, enhancing productivity.
- Customization: Gearboxes can be customized to meet specific heavy-duty application needs, ensuring optimal performance and compatibility.
Overall, industrial gearboxes play a pivotal role in heavy-duty applications by providing robust power transmission, durability, and versatility to meet the demands of challenging tasks.
editor by CX 2024-04-26
China Professional Industrial Gearbox China Reducer High Rpm Helical Transmission Speed Drive Reduction Electric Motor Transmission Prices Variator CZPT Excavator Worm Gearbox gearbox adjustment
Product Description
Industrial Gearbox China Reducer High Rpm Helical Transmission Speed Drive Reduction Electric Motor Transmission Prices Variator CHINAMFG Excavator Worm Gearbox
Application of Industrial Gearbox
Industrial gearboxes are used in a wide variety of applications where high torque and low speed are required. Some of the most common applications include:
- Material handling: Industrial gearboxes are used in material handling equipment, such as conveyors, cranes, and hoists.
- Machine tools: Industrial gearboxes are used in machine tools, such as lathes, milling machines, and drills.
- Robotics: Industrial gearboxes are used in robotics, such as industrial robots and automated guided vehicles (AGVs).
- Mining: Industrial gearboxes are used in mining equipment, such as crushers, conveyors, and pumps.
- Wind turbines: Industrial gearboxes are used in wind turbines, to transmit power from the blades to the generator.
Industrial gearboxes are a versatile type of gear reducer that can be used in a wide variety of applications. They are characterized by their high torque, low speed, and compact size.
Here are some of the advantages of using industrial gearboxes:
- High torque: Industrial gearboxes can generate a high torque, making them ideal for applications where a lot of force needs to be applied.
- Low speed: Industrial gearboxes can operate at a low speed, making them ideal for applications where noise and vibration need to be minimized.
- Compact size: Industrial gearboxes are typically compact and lightweight, making them easy to install and maintain.
- Durability: Industrial gearboxes are designed to withstand high loads and harsh environments.
Overall, industrial gearboxes are a valuable tool for a variety of applications. They offer a number of advantages that can help to improve safety, efficiency, and productivity.
Here are some additional details about the applications of industrial gearboxes:
Material handling: Industrial gearboxes are used in material handling equipment to transmit power from the motor to the load. This allows the equipment to move materials at a controlled speed and torque.
Machine tools: Industrial gearboxes are used in machine tools to transmit power from the motor to the cutting tool. This allows the cutting tool to operate at a high speed and torque, which is necessary for cutting through tough materials.
Robotics: Industrial gearboxes are used in robotics to transmit power from the motor to the robot’s joints. This allows the robot to move its joints at a controlled speed and torque, which is necessary for performing tasks such as picking and placing objects.
Mining: Industrial gearboxes are used in mining equipment to transmit power from the motor to the load. This allows the equipment to move materials at a controlled speed and torque, which is necessary for mining operations.
Wind turbines: Industrial gearboxes are used in wind turbines to transmit power from the blades to the generator. This allows the generator to generate electricity at a controlled speed and torque, which is necessary for providing power to homes and businesses.
Industrial gearboxes are a vital part of many different industries. They help to improve safety, efficiency, and productivity by transmitting power from the motor to the load in a controlled and efficient manner.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
|---|---|
| Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Layout: | Three-Ring |
| Hardness: | Hardened Tooth Surface |
| Installation: | Torque Arm Type |
| Step: | Stepless |
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
|---|
Contribution of Industrial Gearboxes to Energy Efficiency
Industrial gearboxes play a significant role in enhancing energy efficiency across various machinery and equipment applications. Their contribution to energy efficiency is notable in several ways:
1. Speed and Torque Conversion: Industrial gearboxes facilitate the conversion of high-speed, low-torque input to low-speed, high-torque output. This conversion allows machinery to operate at optimal speeds while maintaining the required power, reducing energy wastage.
2. Matching Load and Power: Gearboxes enable the selection of the most efficient operating speed and torque for a specific load. This matching of load and power requirement minimizes excess energy consumption and enhances overall efficiency.
3. Load Distribution: In multi-component systems, gearboxes distribute the load among different components, ensuring an even distribution of work and preventing overloading. This load distribution helps avoid energy losses due to inefficient load handling.
4. Reducing Inefficiencies: Gearboxes help mitigate energy losses caused by mechanical inefficiencies in the transmission system. By optimizing gear design and reducing friction losses, gearboxes ensure effective power transmission.
5. Variable Speed Control: Some industrial gearboxes offer variable speed control, allowing machinery to operate at different speeds as required by the application. This flexibility enhances energy efficiency by adapting to changing operational demands.
6. Regenerative Braking: Certain gearbox systems, like regenerative gearboxes, enable the recovery of energy during braking or deceleration. This captured energy can be reused or fed back into the system, reducing overall energy consumption.
7. Improved Machine Design: Gearboxes contribute to the optimization of machine design, ensuring that components work together harmoniously. Properly designed gear systems minimize energy losses due to misalignment or improper component matching.
8. Reduced Heat Generation: Efficient gearboxes generate less heat during operation, minimizing energy losses associated with heat dissipation and improving overall energy efficiency.
9. Longer Equipment Lifespan: Properly selected and maintained gearboxes improve equipment reliability and lifespan. This prevents premature equipment failure and the associated energy waste from frequent repairs or replacements.
10. Energy Monitoring and Management: Some modern industrial gearboxes come with integrated sensors and monitoring systems that provide real-time data on energy consumption. This data helps operators optimize machinery usage for energy efficiency.
Collectively, these contributions highlight the vital role that industrial gearboxes play in enhancing energy efficiency, reducing energy consumption, and promoting sustainable operations across various industrial sectors.
Factors to Consider When Selecting the Right Industrial Gearbox for an Application
Choosing the appropriate industrial gearbox for a specific application requires careful consideration of various factors to ensure optimal performance, reliability, and efficiency. Here are the key factors to consider:
- Load and Torque Requirements: Determine the maximum load and torque the gearbox will need to handle in the application.
- Speed Range: Consider the required speed range for both input and output shafts.
- Operating Conditions: Evaluate the environmental conditions, such as temperature, humidity, and presence of dust or chemicals.
- Space Constraints: Take into account the available installation space and clearance requirements.
- Efficiency: Choose a gearbox with the appropriate efficiency rating to minimize power losses.
- Noise and Vibration: Consider noise and vibration levels, especially in applications where low noise is crucial.
- Service and Maintenance: Assess ease of maintenance, accessibility for repairs, and availability of replacement parts.
- Mounting and Alignment: Ensure compatibility with the existing machinery and proper shaft alignment.
- Cost and Budget: Balance performance requirements with budget constraints.
- Expected Lifespan: Choose a gearbox with a suitable lifespan for the application’s durability needs.
- Gearbox Type: Select the appropriate gearbox type (helical, bevel, worm, etc.) based on the application’s specific requirements.
By carefully considering these factors and consulting with gearbox experts, you can make an informed decision and choose the right industrial gearbox that meets the unique demands of your application.
Benefits of Using an Industrial Gearbox in Heavy-Duty Applications
An industrial gearbox offers several benefits when used in heavy-duty applications, where robust and reliable power transmission is essential:
- High Torque Handling: Industrial gearboxes are designed to handle high levels of torque, making them well-suited for heavy-duty tasks that require substantial force and power.
- Durability and Longevity: Heavy-duty gearboxes are constructed from rugged materials and designed to withstand harsh operating conditions, ensuring extended service life and reduced maintenance requirements.
- Load Distribution: Gearboxes distribute the load across multiple gears, reducing the strain on individual components and promoting even wear, which is crucial in heavy-duty applications.
- Efficient Power Transmission: Industrial gearboxes efficiently transmit power between input and output shafts, ensuring minimal power loss and maximizing overall system efficiency.
- Flexibility in Speed and Torque: Heavy-duty gearboxes offer the flexibility to adjust speed and torque by selecting appropriate gear ratios, allowing for precise control over machinery performance.
- Adaptability to Varying Conditions: Industrial gearboxes can adapt to changing load conditions, making them suitable for applications with fluctuating requirements.
- Reduced Downtime: The durability and reliability of industrial gearboxes contribute to reduced downtime and increased operational uptime, enhancing productivity.
- Customization: Gearboxes can be customized to meet specific heavy-duty application needs, ensuring optimal performance and compatibility.
Overall, industrial gearboxes play a pivotal role in heavy-duty applications by providing robust power transmission, durability, and versatility to meet the demands of challenging tasks.
editor by CX 2024-04-25
China high quality Desboer ND110 Series Ratio16-100 Helical Precision Speed Reducer Planetary Gearbox for Servo Stepper Motor Tool Industrial Automation Robotics Laser Cutting Mac with Good quality
Product Description
Product Description
The ND110 series planetary gearboxes are designed and machined as a single unit with special tapered roller bearings to provide high radial load, high torque, ultra-precision, and small size. The ND series uses in highly rigid industries such as fiber optic laser equipment, floor track equipment, robot seventh axis, Parallel robots (spider hand) machine tools, and rotating arms.
Product Name: High Precision Planetary Reducer
Product Series: ND110 Series
Product features: high torque, high load, ultra-precision, small size
Product Description:
Integrated design concept with high-strength bearings ensure the product itself is durable and efficient
A variety of output ideas such as shaft output, flange and gear are available.
1 arc minute ≤ backlash ≤ 3 arc minutes
Reduction ratios ranging from 3 to 100
Frame design: increases torque and optimizes power transmission
Optimised selection of oil seals: reduces friction and laminate transmission efficiency
Protection class IP65
Warranty: 2 years
Our Advantages
High torque
High load
ultra-precision
Small size
Detailed Photos
Product Parameters
| Segment number | Single segment | |||||
| Ratio | i | 4 | 5 | 7 | 10 | |
| Rated output torque | Nm | 250 | 310 | 280 | 210 | |
| Emergency stop torque | Nm | Three times of Maximum Output Torque | ||||
| Rated input speed | Rpm | 4000 | ||||
| Max input speed | Rpm | 8000 | ||||
| Ultraprecise backlash | arcmin | ≤1 | ||||
| Precision backlash | arcmin | ≤3 | ||||
| Standard backlash | arcmin | ≤5 | ||||
| Torsional rigidity | Nm/arcmin | 82 | ||||
| Max.bending moment | Nm | 430 | ||||
| Max.axial force | N | 2990 | ||||
| Service life | hr | 30000(15000 under continuous operation) | ||||
| Efficiency | % | ≥97% | ||||
| Weight | kg | 5.6 | ||||
| Operating Temperature | ºC | -10ºC~+90ºC | ||||
| Lubrication | Synthetic grease | |||||
| Protection class | IP64 | |||||
| Mounting Position | All directions | |||||
| Noise level(N1=3000rpm,non-loaded) | dB(A) | ≤60 | ||||
| Rotary inertia | Kg·cm² | 2.87 | 2.71 | 2.62 | 2.57 | |
Applicable Industries
Packaging Machinery Mechanical Hand Textile Machinery
Non Standard automation Machine Tool Printing Equipment
Certifications
Company Profile
DESBOER (HangZhou) Transmission Technology Co., Ltd. is a subsidiary of DESBOER (China), which is committed to the design, development, customized production and sales of high precision planetary reducer as 1 of the technology company. Our company has over 10 years of design, production and sales experience, the main products are the high precision planetary reducer, gear, rack, etc., with high quality, short delivery period, high cost performance and other advantages to better serve the demand of global customers. It is worth noting that we remove the intermediate link sale from the factory directly to customers, so that you can get the most ideal price and also get our best quality service simultaneously.
About Research
In order to strengthen the advantages of products in the international market, the head company in Kyoto, Japan to established KABUSHIKIKAISYA KYOEKI, mainly engaged in the development of DESBOER high precision planetary reducer, high precision of transmission components such as the development work, to provide the most advanced design technology and the most high-quality products for the international market.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Machinery, Marine, Agricultural Machinery, CNC Machine |
|---|---|
| Function: | Change Drive Torque, Speed Changing, Speed Reduction |
| Layout: | Plantery Type |
| Hardness: | Hardened Tooth Surface |
| Installation: | All Directions |
| Step: | Single-Step |
| Customization: |
Available
| Customized Request |
|---|
Customization of Industrial Gearboxes for Specific Industrial Needs
Yes, industrial gearboxes can be customized to meet specific industrial needs and requirements. Manufacturers offer customization options to ensure that the gearbox design and specifications align with the unique demands of different applications:
1. Gear Ratio: Industrial gearboxes can be customized to achieve specific gear ratios, allowing precise control over speed reduction or increase according to the application’s requirements.
2. Torque Capacity: Gearboxes can be designed with varying torque capacities to handle different levels of load and stress in heavy-duty applications.
3. Mounting Configurations: Gearboxes can be customized with different mounting options, such as flange or shaft-mounted designs, to fit seamlessly into the existing machinery.
4. Lubrication: Manufacturers can tailor the lubrication system of the gearbox to suit the operating conditions and environmental factors of the specific application.
5. Materials and Coatings: Industrial gearboxes can be customized with specific materials and coatings to enhance corrosion resistance, wear resistance, and durability.
6. Accessories and Features: Customizable features may include input and output shaft configurations, enclosures, cooling systems, and additional accessories to optimize performance.
7. Noise and Vibration Control: Custom designs can incorporate features to reduce noise and vibration, ensuring quieter and smoother operation.
8. Integration with Control Systems: Gearboxes can be customized to seamlessly integrate with control systems and automation technologies.
Manufacturers work closely with customers to understand their unique requirements and tailor industrial gearboxes accordingly. Customization ensures that the gearbox effectively addresses the specific challenges and demands of various industries, enhancing overall system performance and efficiency.
Factors to Consider When Selecting the Right Industrial Gearbox for an Application
Choosing the appropriate industrial gearbox for a specific application requires careful consideration of various factors to ensure optimal performance, reliability, and efficiency. Here are the key factors to consider:
- Load and Torque Requirements: Determine the maximum load and torque the gearbox will need to handle in the application.
- Speed Range: Consider the required speed range for both input and output shafts.
- Operating Conditions: Evaluate the environmental conditions, such as temperature, humidity, and presence of dust or chemicals.
- Space Constraints: Take into account the available installation space and clearance requirements.
- Efficiency: Choose a gearbox with the appropriate efficiency rating to minimize power losses.
- Noise and Vibration: Consider noise and vibration levels, especially in applications where low noise is crucial.
- Service and Maintenance: Assess ease of maintenance, accessibility for repairs, and availability of replacement parts.
- Mounting and Alignment: Ensure compatibility with the existing machinery and proper shaft alignment.
- Cost and Budget: Balance performance requirements with budget constraints.
- Expected Lifespan: Choose a gearbox with a suitable lifespan for the application’s durability needs.
- Gearbox Type: Select the appropriate gearbox type (helical, bevel, worm, etc.) based on the application’s specific requirements.
By carefully considering these factors and consulting with gearbox experts, you can make an informed decision and choose the right industrial gearbox that meets the unique demands of your application.
Handling Different Torque and Speed Requirements
Industrial gearboxes are designed to handle varying torque and speed requirements in mechanical systems. This versatility is achieved through the use of different gear configurations and ratios. Here’s how industrial gearboxes handle different torque and speed requirements:
- Gear Ratios: Industrial gearboxes utilize different gear ratios to achieve the desired output speed and torque. By combining gears of different sizes, gearboxes can increase torque while reducing speed (low-speed, high-torque) or increase speed while reducing torque (high-speed, low-torque).
- Planetary Gear Systems: Planetary gearboxes, also known as epicyclic gearboxes, offer multiple gear stages within a compact design. They use a central sun gear, planet gears, and a ring gear to achieve various speed and torque combinations.
- Helical Gears: Helical gears are commonly used in industrial gearboxes to transmit power smoothly and efficiently. Their angled teeth help distribute the load more evenly, reducing noise and vibration.
- Bevel Gears: Bevel gearboxes are suitable for transmitting power between non-parallel shafts. They can handle varying torque and speed requirements by changing the angle and size of the gear teeth.
- Worm Gears: Worm gearboxes offer a high reduction ratio in a compact design. They are useful for applications requiring high torque and lower speed.
Industrial gearboxes are selected based on the specific requirements of the application. Factors such as input speed, desired output speed, torque load, and operating conditions are considered when choosing the appropriate gearbox type and configuration. This allows industrial gearboxes to efficiently handle a wide range of torque and speed requirements across different industrial applications.
editor by CX 2024-04-17
China high quality High Torque Industrial Helical Heavy Duty Gearbox gearbox definition
Product Description
Helical Bevel gearbox
H.B series gear units adopt currency layout and may transform into speral reducer according to customer’s requirement.
The housing of 1 size can realize parallel shaft,right-angle shaft models and horizonal,vertical mounting modes.Variety of components is reducible,the number of reducer’s mode is augmentable.
Sound-absorbable structure,large surface,big fan reduce temperature and noise,advanced grinding process of cylindrical gear and bevel gear improve stability and transmit power more efficeintly.
Input mode:motor connected flange,shaft input.
Output mode:solid shaft with flat key,hollow shaft with flat key,hollow shaft with shrink disk,hollow or CHINAMFG shaft with involute splines,solid shaft with flange.
Mounting mode:Foot-mounted,glange-mounted,swing base-mounted,torque-arm-mounted.
H.B series include size 3~26,number of stages is 1~4,ratio is 1.25~450,combing with R series and K series,ratio will be higher.
High precision grade with Gleason and Hofler grinding machineBetter meshing of gearsTop brands bearings and oil sealLong work lifeLow noiseNo oil leakageCompact design, strong and solidBetter cooling propertyCustomized design avaialbeDiversified range catering for power.
RFQ
Q:Are you trading company or manufacturer?
A: We are manufacturer with over 20 years’ experience.
Q: How long is your delivery time?
A: Generally it is within 10 days if the goods are in stock, for goods produced as per order, it is within 35 days after confirmation of order.
Q: How long should I wait for the feedback after I send the enquiry?
A: Normally within 12 hours.
Q: What information should I give you to confirm the product?
A: Model/Size, Transmission Ratio, Speed, Shaft directions & Order quantity etc.
Q: Hong long is your product warranty?
A: We offer 12 months warranty from departure date of the goods.
Q: What is your payment terms? T/T 100% in advance for amount less than USD10000.-, 30% T/T in advance , balance before shipment for amount above USD10000.
If you have any other questions, please feel free to contact us below:
HOW TO CONTACT US?
Send your Inquiry Details in the Below, click “Send” Now! /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Machinery |
|---|---|
| Function: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction |
| Layout: | H, Hb |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Four-Step |
| Customization: |
Available
| Customized Request |
|---|
Customization of Industrial Gearboxes for Specific Industrial Needs
Yes, industrial gearboxes can be customized to meet specific industrial needs and requirements. Manufacturers offer customization options to ensure that the gearbox design and specifications align with the unique demands of different applications:
1. Gear Ratio: Industrial gearboxes can be customized to achieve specific gear ratios, allowing precise control over speed reduction or increase according to the application’s requirements.
2. Torque Capacity: Gearboxes can be designed with varying torque capacities to handle different levels of load and stress in heavy-duty applications.
3. Mounting Configurations: Gearboxes can be customized with different mounting options, such as flange or shaft-mounted designs, to fit seamlessly into the existing machinery.
4. Lubrication: Manufacturers can tailor the lubrication system of the gearbox to suit the operating conditions and environmental factors of the specific application.
5. Materials and Coatings: Industrial gearboxes can be customized with specific materials and coatings to enhance corrosion resistance, wear resistance, and durability.
6. Accessories and Features: Customizable features may include input and output shaft configurations, enclosures, cooling systems, and additional accessories to optimize performance.
7. Noise and Vibration Control: Custom designs can incorporate features to reduce noise and vibration, ensuring quieter and smoother operation.
8. Integration with Control Systems: Gearboxes can be customized to seamlessly integrate with control systems and automation technologies.
Manufacturers work closely with customers to understand their unique requirements and tailor industrial gearboxes accordingly. Customization ensures that the gearbox effectively addresses the specific challenges and demands of various industries, enhancing overall system performance and efficiency.
Factors to Consider When Selecting the Right Industrial Gearbox for an Application
Choosing the appropriate industrial gearbox for a specific application requires careful consideration of various factors to ensure optimal performance, reliability, and efficiency. Here are the key factors to consider:
- Load and Torque Requirements: Determine the maximum load and torque the gearbox will need to handle in the application.
- Speed Range: Consider the required speed range for both input and output shafts.
- Operating Conditions: Evaluate the environmental conditions, such as temperature, humidity, and presence of dust or chemicals.
- Space Constraints: Take into account the available installation space and clearance requirements.
- Efficiency: Choose a gearbox with the appropriate efficiency rating to minimize power losses.
- Noise and Vibration: Consider noise and vibration levels, especially in applications where low noise is crucial.
- Service and Maintenance: Assess ease of maintenance, accessibility for repairs, and availability of replacement parts.
- Mounting and Alignment: Ensure compatibility with the existing machinery and proper shaft alignment.
- Cost and Budget: Balance performance requirements with budget constraints.
- Expected Lifespan: Choose a gearbox with a suitable lifespan for the application’s durability needs.
- Gearbox Type: Select the appropriate gearbox type (helical, bevel, worm, etc.) based on the application’s specific requirements.
By carefully considering these factors and consulting with gearbox experts, you can make an informed decision and choose the right industrial gearbox that meets the unique demands of your application.
Variations in Industrial Gearbox Designs for Specific Tasks
Industrial gearbox designs can vary significantly based on the specific tasks and applications they are intended for. Different industries and applications have unique requirements, and gearbox designs are tailored to meet those needs. Here are some variations in industrial gearbox designs for specific tasks:
- Helical Gearboxes: Helical gearboxes are known for their efficiency and smooth operation. They are commonly used in applications where precision, low noise, and high efficiency are required, such as conveyors, pumps, and compressors.
- Bevel Gearboxes: Bevel gearboxes are suitable for transmitting power between non-parallel shafts, making them ideal for applications like printing presses, packaging machinery, and woodworking equipment.
- Worm Gearboxes: Worm gearboxes offer high torque multiplication and are often used in heavy-duty applications such as mining equipment, elevators, and material handling systems.
- Planetary Gearboxes: Planetary gearboxes provide excellent power-to-weight ratios and compact designs. They are commonly used in robotics, precision machinery, and aerospace applications.
- Parallel Shaft Gearboxes: Parallel shaft gearboxes are versatile and can handle a wide range of applications, including conveyors, mixers, agitators, and industrial fans.
- Right-Angle Gearboxes: Right-angle gearboxes are designed to transmit power at a 90-degree angle, making them suitable for applications such as paper mills, textile machinery, and cooling towers.
The design variations take into account factors such as load distribution, torque requirements, operating speeds, space constraints, and environmental conditions. Industrial gearbox manufacturers offer a variety of options to ensure that the gearbox design aligns with the specific tasks and challenges of the intended application, ultimately enhancing performance, reliability, and efficiency.
editor by CX 2024-04-16
China manufacturer Industrial Helical Gear Reducer Flenders Electric Motor Reduction Reduce Gear Gearbox car gearbox
Product Description
Product Description
Helical Bevel gearbox
H.B series gear units adopt currency layout and may transform into speral reducer according to customer’s requirement.
The housing of 1 size can realize parallel shaft,right-angle shaft models and horizonal,vertical mounting modes.Variety of components is reducible,the number of reducer’s mode is augmentable.
Sound-absorbable structure,large surface,big fan reduce temperature and noise,advanced grinding process of cylindrical gear and bevel gear improve stability and transmit power more efficeintly.
Input mode:motor connected flange,shaft input.
Output mode:solid shaft with flat key,hollow shaft with flat key,hollow shaft with shrink disk,hollow or CHINAMFG shaft with involute splines,solid shaft with flange.
Mounting mode:Foot-mounted,glange-mounted,swing base-mounted,torque-arm-mounted.
H.B series include size 3~26,number of stages is 1~4,ratio is 1.25~450,combing with R series and K series,ratio will be higher.
High precision grade with Gleason and Hofler grinding machineBetter meshing of gearsTop brands bearings and oil sealLong work lifeLow noiseNo oil leakageCompact design, strong and solidBetter cooling propertyCustomized design avaialbeDiversified range catering for power.
Detailed Photos
Product Parameters
Δ Powerful gearbox with unique concept designed for heavy-duty conditions.
Δ Excellent ecological design adds luster to your brand image.
Δ Compact folding line arrangement structure, with 10% higher torque transmission capacity and load shock resistance.
Δ The FEA design of the housing improves the stability of operation by 30%.
Δ The large-modulus gear design and enhanced bearing arrangement ensure higher reliability and longer service life.
Δ Up to 90% modular design, international production, faster production and logistics cycles.
Δ Higher power density can save you installation space and the overall structure is more compact.
Δ High reliability and long design life can effectively reduce your use cost and maintenance cost.
Packaging & Shipping
Company Profile
Ma’ an Shan Precise Transmission Technology Co., Ltd. is a high-tech enterprise contributive backbone of which enterprise empolder,investigate,produce high speed& heavy load gearbox,with the advance technology,superior equipment,all kinds of inspection&test methods and the effect quality control system.It produces all kinds of high speed&heavy load,precision,hard flank gear,crown gear couplings and worm gear machine screw jacks.The products of the company are widely used in the area of metallurgy,construction material,petrochemical industry,cement,colliery and universal machinery.
FAQ
Q:Are you trading company or manufacturer?
A: We are manufacturer with over 20 years’ experience.
Q: How long is your delivery time?
A: Generally it is within 10 days if the goods are in stock, for goods produced as per order, it is within 35 days after confirmation of order.
Q: How long should I wait for the feedback after I send the enquiry?
A: Normally within 12 hours.
Q: What information should I give you to confirm the product?
A: Model/Size, Transmission Ratio, Speed, Shaft directions & Order quantity etc.
Q: Hong long is your product warranty?
A: We offer 12 months warranty from departure date of the goods.
Q: What is your payment terms? T/T 100% in advance for amount less than USD10000.-, 30% T/T in advance , balance before shipment for amount above USD10000.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Machinery, Cement,Steel Industry,Paper,Oil&Gas,Sugar,Food |
|---|---|
| Function: | Change Drive Direction, Speed Changing, Speed Reduction |
| Layout: | Horizontal or Vertical |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal or Vertical |
| Step: | 1,2,3,4 |
| Customization: |
Available
| Customized Request |
|---|
Enhancing Efficiency of Conveyor Systems and Manufacturing with Industrial Gearboxes
Industrial gearboxes play a crucial role in enhancing the efficiency of conveyor systems and manufacturing processes. They offer several benefits that contribute to smoother operations and improved productivity:
- Torque Multiplication: Industrial gearboxes allow for torque multiplication, enabling conveyor systems to handle heavy loads with ease. This ensures consistent and reliable movement of materials along the conveyor belts.
- Speed Control: Gearboxes provide precise speed control, allowing manufacturers to adjust the conveyor’s speed according to the specific production requirements. This helps optimize the manufacturing process by maintaining a steady flow of materials.
- Reduced Downtime: By efficiently transmitting power and torque, industrial gearboxes minimize wear and tear on conveyor components. This results in reduced maintenance and downtime, leading to increased operational uptime.
- Motion Synchronization: Gearboxes enable synchronized movement of multiple conveyor belts or other manufacturing components. This synchronization ensures that various stages of the manufacturing process are properly coordinated, reducing bottlenecks and errors.
- Energy Efficiency: Industrial gearboxes help optimize energy consumption by converting high-speed input power to the appropriate output speed for the application. This energy-efficient conversion contributes to cost savings and sustainability.
- Precision and Accuracy: Gearboxes provide precise motion control, which is essential for manufacturing processes that require accurate positioning, cutting, shaping, or assembly. This precision enhances the quality of the final products.
- Adaptability: Industrial gearboxes can be customized to match the specific requirements of conveyor systems and manufacturing equipment. This adaptability ensures that gearboxes can effectively handle a wide range of tasks and applications.
Whether it’s in material handling or manufacturing, industrial gearboxes enable conveyor systems to operate seamlessly, promoting efficient production processes, reduced operational costs, and enhanced product quality.
Efficient Power Distribution and Motion Control with Industrial Gearboxes
Industrial gearboxes play a crucial role in ensuring efficient power distribution and precise motion control within mechanical systems. Here’s how they achieve these functions:
- Power Transmission: Industrial gearboxes efficiently transfer power from the input shaft to the output shaft through a series of gears with different tooth configurations. The gears mesh and transmit torque, allowing power to be distributed and converted at the desired speed and torque levels.
- Gear Ratio Selection: By choosing appropriate gear ratios, industrial gearboxes enable the adjustment of output speed and torque according to the application’s requirements. This flexibility allows for efficient power distribution based on specific operational needs.
- Reduction of Speed: In cases where high-speed input needs to be converted into low-speed output with increased torque, gearboxes use gear reduction to achieve the desired motion control. This is particularly beneficial for heavy-duty applications requiring precision and controlled movement.
- Increase in Torque: Conversely, industrial gearboxes can increase torque while reducing speed, which is valuable for applications requiring high force output, such as heavy lifting or material processing.
- Motion Control: Gearboxes provide precise control over the motion of machinery by adjusting speed and torque. This is essential for tasks that demand accurate positioning, synchronization, and coordination of components.
- Directional Changes: Some gearbox designs, such as bevel or worm gearboxes, enable changes in motion direction. This capability is crucial for applications involving complex motion patterns or reversing movements.
- Consistency and Reliability: Industrial gearboxes ensure consistent power distribution and motion control over prolonged periods, contributing to the reliability and stability of mechanical systems.
Overall, industrial gearboxes optimize power distribution and motion control, enhancing the efficiency, accuracy, and performance of various machinery and equipment across different industries.
Variations in Industrial Gearbox Designs for Specific Tasks
Industrial gearbox designs can vary significantly based on the specific tasks and applications they are intended for. Different industries and applications have unique requirements, and gearbox designs are tailored to meet those needs. Here are some variations in industrial gearbox designs for specific tasks:
- Helical Gearboxes: Helical gearboxes are known for their efficiency and smooth operation. They are commonly used in applications where precision, low noise, and high efficiency are required, such as conveyors, pumps, and compressors.
- Bevel Gearboxes: Bevel gearboxes are suitable for transmitting power between non-parallel shafts, making them ideal for applications like printing presses, packaging machinery, and woodworking equipment.
- Worm Gearboxes: Worm gearboxes offer high torque multiplication and are often used in heavy-duty applications such as mining equipment, elevators, and material handling systems.
- Planetary Gearboxes: Planetary gearboxes provide excellent power-to-weight ratios and compact designs. They are commonly used in robotics, precision machinery, and aerospace applications.
- Parallel Shaft Gearboxes: Parallel shaft gearboxes are versatile and can handle a wide range of applications, including conveyors, mixers, agitators, and industrial fans.
- Right-Angle Gearboxes: Right-angle gearboxes are designed to transmit power at a 90-degree angle, making them suitable for applications such as paper mills, textile machinery, and cooling towers.
The design variations take into account factors such as load distribution, torque requirements, operating speeds, space constraints, and environmental conditions. Industrial gearbox manufacturers offer a variety of options to ensure that the gearbox design aligns with the specific tasks and challenges of the intended application, ultimately enhancing performance, reliability, and efficiency.
editor by CX 2024-04-11
China Professional S Series Helical Worm Gearmotor Geared Motor Industrial Gearbox Flange-Mounted Hollow Shaft Speed Reducer gearbox definition
Product Description
S series right-angle helical-worm reduction gearbox was designed after RV worm microreducer, which have a complete norm, wide speed for selection, and various mounting positions.
Products Description
S series is 1 kind of Helical worm gearbox, designed as Modularization and high-stainless cast iron case. It is combination of helical gear and worm gear, which with higher efficiency and strength than simple aluminum alloy worm gearbox. Due to their outstanding efficiency, these drives can be used in every industrial sector and tailored to individual torque and speed requirements. The gear ratios afforded by the helical-worm gear stage and the low noise levels during operation make these gearmotors ideal low-cost solutions for simple applications.
Perfect for the machinery and equipment of following industry:
• Conveyor & Material handling
• Mining & Quarry
• Crusher & Cement
• Automatic production line & Mixer
• Transport & Packaging
• Food machine & Beverage
• Construction & Metal processing
• Plastic & Chemical industry
| Housing material | High-strength cast iron HT250 |
| Gear material | 20CrMnTi |
| Input Power | 0.12-90KW |
| Output Torque | 3.5-4000N.m |
| Output Speed | 5-371 RPM |
| Gear Accuracy | 7 to 6 level |
| Gear Surface hardness | HRC58°-62° |
| Input/Output shaft hardness | HB220-250 |
| Noise(Max) | 60-70dB |
| Tem.rise(Max) | 40°C |
| Tem.rise(Oil Max) | 50°C |
| Vibration | ≤20um |
| Backlash | ≤20Arcmin |
| Effeciency | Single stage 98%, Double-stage:96%, Three-stage:94% |
| Mounting Position | Foot / Flange Mounting |
| Motor | IP55,F Class |
| Input power rating and permissible torque | |||||||
| Size | 37 | 47 | 57 | 67 | 77 | 87 | 97 |
| Structure | S SA SF SAF SAT SAZ | ||||||
| Rated Power | 0.12-1.5 | 0.12-1.5 | 0.18-3 | 0.25-5.5 | 0.55-7.5 | 0.75-15 | 1.5-22 |
| Ratio | 6.8-157.43 | 7.28-201 | 7.28-201 | 7.65-217.41 | 8.06-256.47 | 7.88-288 | 8.26-286.4 |
| Torque(N.m) | 90 | 170 | 300 | 520 | 1270 | 2280 | 4000 |
| Gear Unit Weight | |||||||
| Gear Unit Type | S37 | S47 | S57 | S67 | S77 | S87 | S97 |
| Weight |
7 | 10 | 14 | 26 | 50 | 100 | 170 |
| The weight are mean values, only for reference | |||||||
Company Profile
HangZhou CHINAMFG has been in power transmission products for 15 years. Our company is an industry transmission solutions manufacuturer and service provider.
The main products are worm reducers, helical worm reducers, helical bevel gear reducers, 90 degree gearbox, spiral bevel reducers, screw jack, standard industrial gearbox etc.
Our speed reducer and industrial gearbox are widely used in different factories, such as chemicals, energy, material handling, environmental, extraction, pulp and paper, steel and metal, food and beverage, and construction industries.
We have strong technical ability, manufacturing according to the ISO9002 quality control system guidelines.
Our industrial Gear, Gearbox, gearmotor and motor are sold to more than 30 countries. High quality, good price, in time response and sincere service are our value and promises. We aim at making happy cooperation with our customers, bring them reliable and comfortable service.
Application
FAQ
1. How to choose a gearbox which meets our requirement?
You can refer to our catalogue to choose the gearbox or we can help to choose when you provide
the technical information of required output torque, output speed and motor parameter etc.
2. What information shall we give before placing a purchase order?
a) Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor informationetc.
b) Housing color.
c) Purchase quantity.
d) Other special requirements.
3. What industries are your gearboxes being used?
Our gearboxes are widely used in the areas of textile, food processing, beverage, chemical industry,
escalator,automatic storage equipment, metallurgy, tabacco, environmental protection, logistics and etc. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Marine, Toy, Car |
|---|---|
| Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Layout: | Coaxial |
| Hardness: | Hardened Tooth Surface |
| Installation: | as Request |
| Step: | Three-Step |
| Customization: |
Available
| Customized Request |
|---|
Enhancing Efficiency of Conveyor Systems and Manufacturing with Industrial Gearboxes
Industrial gearboxes play a crucial role in enhancing the efficiency of conveyor systems and manufacturing processes. They offer several benefits that contribute to smoother operations and improved productivity:
- Torque Multiplication: Industrial gearboxes allow for torque multiplication, enabling conveyor systems to handle heavy loads with ease. This ensures consistent and reliable movement of materials along the conveyor belts.
- Speed Control: Gearboxes provide precise speed control, allowing manufacturers to adjust the conveyor’s speed according to the specific production requirements. This helps optimize the manufacturing process by maintaining a steady flow of materials.
- Reduced Downtime: By efficiently transmitting power and torque, industrial gearboxes minimize wear and tear on conveyor components. This results in reduced maintenance and downtime, leading to increased operational uptime.
- Motion Synchronization: Gearboxes enable synchronized movement of multiple conveyor belts or other manufacturing components. This synchronization ensures that various stages of the manufacturing process are properly coordinated, reducing bottlenecks and errors.
- Energy Efficiency: Industrial gearboxes help optimize energy consumption by converting high-speed input power to the appropriate output speed for the application. This energy-efficient conversion contributes to cost savings and sustainability.
- Precision and Accuracy: Gearboxes provide precise motion control, which is essential for manufacturing processes that require accurate positioning, cutting, shaping, or assembly. This precision enhances the quality of the final products.
- Adaptability: Industrial gearboxes can be customized to match the specific requirements of conveyor systems and manufacturing equipment. This adaptability ensures that gearboxes can effectively handle a wide range of tasks and applications.
Whether it’s in material handling or manufacturing, industrial gearboxes enable conveyor systems to operate seamlessly, promoting efficient production processes, reduced operational costs, and enhanced product quality.
Industrial Gearboxes: Handling Shock Loads and Variations in Torque
Industrial gearboxes are designed to handle shock loads and variations in torque through their robust construction and careful engineering:
Shock Load Handling: Industrial gearboxes are equipped to withstand sudden and high-impact forces that can occur during start-up, sudden stops, or unexpected changes in the load. The design often includes durable materials, precision-machined components, and reinforced housing to absorb and distribute the impact, preventing damage to the gearbox and other connected components.
Variations in Torque: Industrial gearboxes are engineered to handle variations in torque by utilizing different gear ratios and gear stages. When torque requirements change, the gearbox adjusts the interaction between gears to ensure the desired output torque is achieved. This ability to manipulate torque allows the gearbox to adapt to varying load conditions without compromising efficiency or reliability.
By providing effective shock load absorption and torque adjustment, industrial gearboxes enhance the overall durability and performance of mechanical systems. Their ability to handle these challenges makes them crucial components in applications where sudden loads and torque variations are common.
Benefits of Using an Industrial Gearbox in Heavy-Duty Applications
An industrial gearbox offers several benefits when used in heavy-duty applications, where robust and reliable power transmission is essential:
- High Torque Handling: Industrial gearboxes are designed to handle high levels of torque, making them well-suited for heavy-duty tasks that require substantial force and power.
- Durability and Longevity: Heavy-duty gearboxes are constructed from rugged materials and designed to withstand harsh operating conditions, ensuring extended service life and reduced maintenance requirements.
- Load Distribution: Gearboxes distribute the load across multiple gears, reducing the strain on individual components and promoting even wear, which is crucial in heavy-duty applications.
- Efficient Power Transmission: Industrial gearboxes efficiently transmit power between input and output shafts, ensuring minimal power loss and maximizing overall system efficiency.
- Flexibility in Speed and Torque: Heavy-duty gearboxes offer the flexibility to adjust speed and torque by selecting appropriate gear ratios, allowing for precise control over machinery performance.
- Adaptability to Varying Conditions: Industrial gearboxes can adapt to changing load conditions, making them suitable for applications with fluctuating requirements.
- Reduced Downtime: The durability and reliability of industrial gearboxes contribute to reduced downtime and increased operational uptime, enhancing productivity.
- Customization: Gearboxes can be customized to meet specific heavy-duty application needs, ensuring optimal performance and compatibility.
Overall, industrial gearboxes play a pivotal role in heavy-duty applications by providing robust power transmission, durability, and versatility to meet the demands of challenging tasks.
editor by CX 2024-03-29
China Professional Big Power Helical Parallel Shaft Industrial Drive Gearbox Suppliers best automatic gearbox
Product Description
Big Power Helical parallel shaft industrial drive gearbox suppliers
MC series industrial gearbox has the following 2 types:
MC.H Series Parallel Shaft Gearbox
MC.B Series Right Angle Gearbox
Components:
1. Housing:
Casting Iron Box
2. Gears:
Hardened Helical Gears (MC.H Series Parallel Shaft Gearbox)
Hardened Helical Bevel Gears (MC.B Series Right Angle Gearbox)
3. Shafts:
Parallel Shafts (MC.H Series)
Orthogonal Shafts (MC.B Series)
Output Shaft: Solid Shaft, Hollow Shaft
4. Modular Accessories:
Shrink Disk, Mounting Flange, Motor Flange, Cooling Fan, Torque Arm, Double Input Shaft
Models:
Total 8 Model Sizes: MC02 ~ MC09
Features:
1. Optional mounted by any 1 side of 6 sides.
2. Compact structure, light weight.
3. Rigid welded box structure, heavy duty and high load capacity.
4. Modular scheme and design for special conditions, adapting to the diverse needs.
5. 2 stage or 3 stage drive gearbox.
Parameters:
| Input Power | 7.05 KW-1066 KW |
| Output Speed | 15.5-267.1 rpm |
| Output Torque | 8000 N.m-66000 N.m |
| Transmission Ratio | 7.1-112 |
| Transmission Stage | 2-3 Stage |
Applications:
Crushing, Mixing, Building Materials, Lifting, Bulk Material Handling, Chemical, Food Processing, Wood, Paper, and Environmental Protection Industries.
Installation:
Mounting Type: Horizontal Mounting, Vertical Mounting, Upright Mounting
Installation Method: Foot Mounted, Torque Arm Mounted
Lubrication:
Selecting the appropriate lubrication method according to the lubricating oil level.
Lubrication method:
Splash lubrication – Low oil level (Horizontal Mounting)
Immersion lubrication – High oil level (Vertical Mounting, Upright Mounting)
Our company :
AOKMAN was founded in 1982, which has more than 36 years in R & D and manufacturing of gearboxes, gears, shaft, motor and spare parts.
We can offer the proper solution for uncountable applications. Our products are widely used in the ranges of metallurgical, steel, mining, pulp and paper, sugar and alcohol market and various other types of machines with a strong presence in the international market.
AOKMAN has become a reliable supplier, able to supply high quality gearboxes.With 36 years experience, we assure you the utmost reliability and security for both product and services.
Customer visiting:
Our Services:
| Pre-sale services | 1. Select equipment model. |
| 2.Design and manufacture products according to clients’ special requirement. | |
| 3.Train technical personal for clients | |
| Services during selling | 1.Pre-check and accept products ahead of delivery. |
| 2. Help clients to draft solving plans. | |
| After-sale services | 1.Assist clients to prepare for the first construction scheme. |
| 2. Train the first-line operators. | |
| 3.Take initiative to eliminate the trouble rapidly. | |
| 4. Provide technical exchanging. |
If you have specific parameters and requirement for our gearbox, customization is available. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Machinery |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Layout: | Expansion |
| Gear Shape: | Cylindrical Gear |
| Step: | Three-Step |
| Customization: |
Available
| Customized Request |
|---|
Contribution of Industrial Gearboxes to Energy Efficiency
Industrial gearboxes play a significant role in enhancing energy efficiency across various machinery and equipment applications. Their contribution to energy efficiency is notable in several ways:
1. Speed and Torque Conversion: Industrial gearboxes facilitate the conversion of high-speed, low-torque input to low-speed, high-torque output. This conversion allows machinery to operate at optimal speeds while maintaining the required power, reducing energy wastage.
2. Matching Load and Power: Gearboxes enable the selection of the most efficient operating speed and torque for a specific load. This matching of load and power requirement minimizes excess energy consumption and enhances overall efficiency.
3. Load Distribution: In multi-component systems, gearboxes distribute the load among different components, ensuring an even distribution of work and preventing overloading. This load distribution helps avoid energy losses due to inefficient load handling.
4. Reducing Inefficiencies: Gearboxes help mitigate energy losses caused by mechanical inefficiencies in the transmission system. By optimizing gear design and reducing friction losses, gearboxes ensure effective power transmission.
5. Variable Speed Control: Some industrial gearboxes offer variable speed control, allowing machinery to operate at different speeds as required by the application. This flexibility enhances energy efficiency by adapting to changing operational demands.
6. Regenerative Braking: Certain gearbox systems, like regenerative gearboxes, enable the recovery of energy during braking or deceleration. This captured energy can be reused or fed back into the system, reducing overall energy consumption.
7. Improved Machine Design: Gearboxes contribute to the optimization of machine design, ensuring that components work together harmoniously. Properly designed gear systems minimize energy losses due to misalignment or improper component matching.
8. Reduced Heat Generation: Efficient gearboxes generate less heat during operation, minimizing energy losses associated with heat dissipation and improving overall energy efficiency.
9. Longer Equipment Lifespan: Properly selected and maintained gearboxes improve equipment reliability and lifespan. This prevents premature equipment failure and the associated energy waste from frequent repairs or replacements.
10. Energy Monitoring and Management: Some modern industrial gearboxes come with integrated sensors and monitoring systems that provide real-time data on energy consumption. This data helps operators optimize machinery usage for energy efficiency.
Collectively, these contributions highlight the vital role that industrial gearboxes play in enhancing energy efficiency, reducing energy consumption, and promoting sustainable operations across various industrial sectors.
Factors to Consider When Selecting the Right Industrial Gearbox for an Application
Choosing the appropriate industrial gearbox for a specific application requires careful consideration of various factors to ensure optimal performance, reliability, and efficiency. Here are the key factors to consider:
- Load and Torque Requirements: Determine the maximum load and torque the gearbox will need to handle in the application.
- Speed Range: Consider the required speed range for both input and output shafts.
- Operating Conditions: Evaluate the environmental conditions, such as temperature, humidity, and presence of dust or chemicals.
- Space Constraints: Take into account the available installation space and clearance requirements.
- Efficiency: Choose a gearbox with the appropriate efficiency rating to minimize power losses.
- Noise and Vibration: Consider noise and vibration levels, especially in applications where low noise is crucial.
- Service and Maintenance: Assess ease of maintenance, accessibility for repairs, and availability of replacement parts.
- Mounting and Alignment: Ensure compatibility with the existing machinery and proper shaft alignment.
- Cost and Budget: Balance performance requirements with budget constraints.
- Expected Lifespan: Choose a gearbox with a suitable lifespan for the application’s durability needs.
- Gearbox Type: Select the appropriate gearbox type (helical, bevel, worm, etc.) based on the application’s specific requirements.
By carefully considering these factors and consulting with gearbox experts, you can make an informed decision and choose the right industrial gearbox that meets the unique demands of your application.
Benefits of Using an Industrial Gearbox in Heavy-Duty Applications
An industrial gearbox offers several benefits when used in heavy-duty applications, where robust and reliable power transmission is essential:
- High Torque Handling: Industrial gearboxes are designed to handle high levels of torque, making them well-suited for heavy-duty tasks that require substantial force and power.
- Durability and Longevity: Heavy-duty gearboxes are constructed from rugged materials and designed to withstand harsh operating conditions, ensuring extended service life and reduced maintenance requirements.
- Load Distribution: Gearboxes distribute the load across multiple gears, reducing the strain on individual components and promoting even wear, which is crucial in heavy-duty applications.
- Efficient Power Transmission: Industrial gearboxes efficiently transmit power between input and output shafts, ensuring minimal power loss and maximizing overall system efficiency.
- Flexibility in Speed and Torque: Heavy-duty gearboxes offer the flexibility to adjust speed and torque by selecting appropriate gear ratios, allowing for precise control over machinery performance.
- Adaptability to Varying Conditions: Industrial gearboxes can adapt to changing load conditions, making them suitable for applications with fluctuating requirements.
- Reduced Downtime: The durability and reliability of industrial gearboxes contribute to reduced downtime and increased operational uptime, enhancing productivity.
- Customization: Gearboxes can be customized to meet specific heavy-duty application needs, ensuring optimal performance and compatibility.
Overall, industrial gearboxes play a pivotal role in heavy-duty applications by providing robust power transmission, durability, and versatility to meet the demands of challenging tasks.
editor by CX 2024-03-28
China Custom Industrial Helical Worm Bevel Hypoid Planetary Cycloidal Cylindrical Shaft Mounted Reduction Nmrv Drive Motor Gearbox with Hot selling
Product Description
Industrial Helical Worm Bevel Hypoid Planetary Cycloidal Cylindrical Shaft Mounted Reduction Nmrv Drive Gear Box Reducer Motor Gearbox
Product Description
1. High modular design, rich optional accessories.
2. Compact design and dimension, lightweight.
3. Wide range of ratio, high efficiency, stable running, and low noise level.
4. High output torque, suitable for heavy-duty working conditions and applications.
General Specification
| ANG Industrial Gearbox | |
| Type | Helical Worm Bevel Hypoid Planetary Cycloidal Cylindrical Shaft Mounted |
| Structure | Coaxial center shaft type, parallel shaft type, 90 degree right angle type |
| Input power | 0.06KW ~ 8000 KW; |
| Input speed | 750rpm 1000rpm 1500rpm 3000rpm at 50Hz, 900rpm 1200rpm 1800rpm 3600rpm at 60Hz |
| Reduction ratio | 1/3.5 ~ 1/4000 |
| Output torque | 3 ~ 900kN.m |
| Install type | Foot / CHINAMFG shaft / Hollow shaft / Output flange… |
| Efficiency | Single-stage 98%, 2-stage 96%, 3-stage 94%, 4-stage 92% |
| Precision of gear | Accurate grinding, class 6 |
| Accessories | Foot base / Torque arm / Cooling fan / Cooling coil / Oil pump / Compensation tank … |
| Options | Easily combined with other gearboxes, such as helical, worm, bevel, or helical-bevel gearbox |
Typical Applications
Coal mining
Power Plant Equipment
Metallurgical Industry
Metal Forming Machinery
Petrochemical Industry
Mining Machine
Hoisting Machinery
Cement and Construction Industry
Environmental Protection Industry
Cable Industry
Chemical industry
Food Machinery
Paper Machinery
Related Product
Helical Gear Motor NMRV Worm Gearbox WP Worm Reducer
Industrial Helical Gearbox Industrial Planetary Gearbox Shaft Mounted Gearbox
Hanging Gearbox AC DC Electric Motor Stainless Steel Gearbox
Our Advantages
Production Line
FAQ
Q: Can you make the gearbox with customization?
A: Yes, we can customize per your request, like flange, shaft, configuration, material, etc.
Q: Do you provide samples?
A: Yes. A sample is available for testing.
Q: What’s your lead time?
A: Standard products need 5-30 days, a bit longer for customized products.
Q: Do you provide technology support?
A: Yes. Our company has a design and development team, we can provide technology support if you
need.
Q: How to ship to us?
A: It is available by air, by sea, or by train.
Q: How to pay the money?
A: T/T and L/C are preferred, with a different currency, including USD, EUR, RMB, etc.
Q: How can I know if the product is suitable for me?
A: > 1st confirm drawing and specification >2nd test sample >3rd start mass production.
Q: Can I come to your company to visit?
A: Yes, you are welcome to visit us at any time.
Q: How shall we contact you?
A: You can send an inquiry directly, and we will respond within 12 hours. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Machinery, Marine, Agricultural Machinery, Conveyor Presser Aerator Pump Turbine Extruder |
|---|---|
| Function: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Layout: | Coaxial or Right Angle or Parallel Shaft |
| Samples: |
US$ 100/Piece
1 Piece(Min.Order) | Order Sample Blue or grey
|
|---|
| Customization: |
Available
| Customized Request |
|---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
|
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
Contribution of Industrial Gearboxes to Energy Efficiency
Industrial gearboxes play a significant role in enhancing energy efficiency across various machinery and equipment applications. Their contribution to energy efficiency is notable in several ways:
1. Speed and Torque Conversion: Industrial gearboxes facilitate the conversion of high-speed, low-torque input to low-speed, high-torque output. This conversion allows machinery to operate at optimal speeds while maintaining the required power, reducing energy wastage.
2. Matching Load and Power: Gearboxes enable the selection of the most efficient operating speed and torque for a specific load. This matching of load and power requirement minimizes excess energy consumption and enhances overall efficiency.
3. Load Distribution: In multi-component systems, gearboxes distribute the load among different components, ensuring an even distribution of work and preventing overloading. This load distribution helps avoid energy losses due to inefficient load handling.
4. Reducing Inefficiencies: Gearboxes help mitigate energy losses caused by mechanical inefficiencies in the transmission system. By optimizing gear design and reducing friction losses, gearboxes ensure effective power transmission.
5. Variable Speed Control: Some industrial gearboxes offer variable speed control, allowing machinery to operate at different speeds as required by the application. This flexibility enhances energy efficiency by adapting to changing operational demands.
6. Regenerative Braking: Certain gearbox systems, like regenerative gearboxes, enable the recovery of energy during braking or deceleration. This captured energy can be reused or fed back into the system, reducing overall energy consumption.
7. Improved Machine Design: Gearboxes contribute to the optimization of machine design, ensuring that components work together harmoniously. Properly designed gear systems minimize energy losses due to misalignment or improper component matching.
8. Reduced Heat Generation: Efficient gearboxes generate less heat during operation, minimizing energy losses associated with heat dissipation and improving overall energy efficiency.
9. Longer Equipment Lifespan: Properly selected and maintained gearboxes improve equipment reliability and lifespan. This prevents premature equipment failure and the associated energy waste from frequent repairs or replacements.
10. Energy Monitoring and Management: Some modern industrial gearboxes come with integrated sensors and monitoring systems that provide real-time data on energy consumption. This data helps operators optimize machinery usage for energy efficiency.
Collectively, these contributions highlight the vital role that industrial gearboxes play in enhancing energy efficiency, reducing energy consumption, and promoting sustainable operations across various industrial sectors.
Industrial Gearboxes: Handling Shock Loads and Variations in Torque
Industrial gearboxes are designed to handle shock loads and variations in torque through their robust construction and careful engineering:
Shock Load Handling: Industrial gearboxes are equipped to withstand sudden and high-impact forces that can occur during start-up, sudden stops, or unexpected changes in the load. The design often includes durable materials, precision-machined components, and reinforced housing to absorb and distribute the impact, preventing damage to the gearbox and other connected components.
Variations in Torque: Industrial gearboxes are engineered to handle variations in torque by utilizing different gear ratios and gear stages. When torque requirements change, the gearbox adjusts the interaction between gears to ensure the desired output torque is achieved. This ability to manipulate torque allows the gearbox to adapt to varying load conditions without compromising efficiency or reliability.
By providing effective shock load absorption and torque adjustment, industrial gearboxes enhance the overall durability and performance of mechanical systems. Their ability to handle these challenges makes them crucial components in applications where sudden loads and torque variations are common.
Contribution of Industrial Gearboxes to Power Transmission
Industrial gearboxes play a vital role in power transmission within mechanical systems by efficiently transmitting torque and speed between input and output shafts. They contribute to power transmission through the following mechanisms:
- Gear Reduction: Industrial gearboxes use gears of different sizes to achieve gear reduction, where the output shaft rotates at a lower speed than the input shaft. This results in an increase in torque, allowing the gearbox to handle heavy loads and challenging tasks.
- Gear Multiplication: In some cases, gearboxes can achieve gear multiplication, where the output shaft rotates at a higher speed than the input shaft. While torque is reduced, this configuration is useful for applications requiring high-speed output.
- Changing Direction: Gearboxes can change the direction of rotation between input and output shafts. This feature is valuable for machinery that requires rotational direction reversal, such as vehicles, cranes, and conveyors.
- Torque Conversion: By adjusting the gear ratios, industrial gearboxes can convert torque from one level to another, enabling efficient power transmission to meet specific operational requirements.
- Speed Control: Industrial gearboxes allow for precise control over the speed of machinery. By selecting appropriate gear ratios, operators can ensure that equipment operates at the desired speed for optimal performance.
- Adapting to Load Conditions: Industrial gearboxes can adapt to varying load conditions by adjusting gear ratios. This adaptability is essential for machinery that experiences changing load demands during operation.
Industrial gearboxes are crucial components in mechanical systems across various industries, enabling efficient and effective power transmission for a wide range of applications.
editor by CX 2024-03-27
China high quality IEC Standard 1: 50 Ratio 1400rpm Electric Motor Horizontal Right Angle 90 Degree Helical Worm Cast Iron Industrial Use Gearbox manufacturer
Product Description
IEC Standard 1: 50 Ratio 1400rpm Electric Motor Horizontal Right Angle 90 Degree Helical Worm Cast Iron Industrial Use Gearbox
1. The wide and comprehensive range of N series for industrial applications
2. Low-speed shaft design: Cylindrical with key, splined, hollow with shrink disc or splined hollow shaft
3. Rigid and precise nodular cast iron casing
4. Low noise running, high manufacturing quality standard
5. High and reliable performance, load capacity and low-speed shaft bearing
Please click here for more types!
Our Services
With all our activities DNV-ISO 9001, SGS -certified, we stand for top-quality service. Entrusting your gearboxes to the care of our Services.
Help protect your gearbox from wear and grinding, SGR gearbox converts torque reliably and efficiently.
We customize our CZPT planetary gear units, double enveloping worm gearbox, helical gear motor, modular design helical gear unit, worm gearbox, cycloidal gearbox etc to fit your application and meet your needs.
These features enable a reliable and safe service life of over 200 000 operational hours.
Our customers have been placing their trust in CZPT gear units since 1997. More than 500 000 gear units of our gearbox are in use reliably around the world, in many cases under very harsh conditions.
Related Products
For more reducers and mechanical accessories, please click here to view
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
|---|---|
| Function: | Distribution Power, Speed Changing, Speed Reduction |
| Layout: | Wrom |
| Hardness: | Hardened Tooth Surface |
| Installation: | Worm Reducer |
| Step: | Worm Drive |
Real-World Examples of Industrial Gearbox Applications
Industrial gearbox technology finds widespread use in a diverse range of products and applications across various industries. Some real-world examples include:
1. Wind Turbines: Industrial gearboxes are integral components in wind turbines, where they transmit the rotational energy of the wind turbine’s blades to the generator at an optimal speed to produce electricity.
2. Conveyor Systems: Gearboxes are used in conveyor systems to control the speed and direction of material handling, ensuring efficient movement of goods in industries like manufacturing, logistics, and mining.
3. Mining Equipment: Heavy-duty machinery in the mining industry, such as crushers, excavators, and loaders, rely on industrial gearboxes for torque multiplication and efficient power transmission.
4. Construction Machinery: Cranes, excavators, and concrete mixers utilize industrial gearboxes to manage heavy loads and perform precise movements in construction projects.
5. Marine Propulsion: Ships and vessels use gearboxes in their propulsion systems to convert the high-speed rotation of the engines into the lower-speed rotation needed by the propellers.
6. Automotive Industry: Gearboxes are found in vehicles to transmit power from the engine to the wheels, enabling speed variation and torque multiplication.
7. Food Processing: Industrial gearboxes play a role in various stages of food processing, such as mixing, grinding, and packaging, ensuring efficient and controlled movement of ingredients and products.
8. Paper and Pulp Industry: Gearboxes are used in paper mills for processes like pulping, refining, and paper machine operations, where precise control and torque management are essential.
9. Steel and Metal Processing: Gearboxes are vital in metal processing equipment like rolling mills and extruders, enabling the shaping and forming of metals at varying speeds and forces.
10. Textile Machinery: In textile manufacturing, industrial gearboxes are employed in machines for spinning, weaving, and knitting, facilitating the intricate movements required for fabric production.
11. Agriculture: Tractors and other agricultural machinery utilize gearboxes to control the speed and power required for tasks such as plowing, tilling, and harvesting.
12. Renewable Energy: Beyond wind turbines, industrial gearboxes are used in other renewable energy systems like hydroelectric power plants and solar tracking mechanisms.
These examples showcase the versatility and importance of industrial gearbox technology in various sectors, where they enable efficient power transmission, motion control, and the reliable operation of critical machinery.
Drawbacks and Limitations of Industrial Gearbox Systems
While industrial gearbox systems offer numerous benefits, they also come with certain drawbacks and limitations:
1. Size and Weight: Industrial gearboxes can be large and heavy, which may require additional space and structural support in machinery design.
2. Efficiency Loss: Gearboxes can introduce energy losses due to friction and heat generation, especially in applications with high-speed rotations.
3. Maintenance Requirements: Gearboxes need regular maintenance to ensure optimal performance, including lubrication, gear inspections, and potential replacement of worn components.
4. Cost: The design, manufacturing, and installation of industrial gearbox systems can be expensive, especially for custom or specialized solutions.
5. Noise and Vibration: Gearboxes can generate noise and vibration, which may require additional measures for noise reduction and vibration damping.
6. Limited Operating Range: Each gearbox has a specific torque and speed range where it operates efficiently. Operating outside these limits can lead to reduced performance and potential damage.
Despite these limitations, industrial gearbox systems remain essential components in many industries due to their ability to efficiently transmit power, control motion, and adapt to various applications.
Types of Industrial Gearboxes and Their Functions
Industrial gearboxes come in various types, each designed for specific functions and applications. Here are some common types of industrial gearboxes and their functions:
- Helical Gearbox: Helical gearboxes have helical gears that provide smooth and quiet operation. They are suitable for applications requiring high efficiency and moderate to high torque transmission.
- Bevel Gearbox: Bevel gearboxes have bevel gears that transmit power between intersecting shafts at different angles. They are used in applications such as right-angle power transmission.
- Worm Gearbox: Worm gearboxes consist of a worm gear and a worm wheel. They offer high reduction ratios and are commonly used for applications where precise speed reduction is required.
- Planetary Gearbox: Planetary gearboxes feature planetary gears arranged around a central sun gear. They offer high torque density and are used in applications requiring compact size and high efficiency.
- Spur Gearbox: Spur gearboxes have straight-cut teeth and are suitable for applications with parallel shafts. They offer simple and cost-effective power transmission.
- Parallel Shaft Gearbox: Parallel shaft gearboxes transmit power between parallel shafts. They are versatile and used in a wide range of industrial applications.
- Right-Angle Gearbox: Right-angle gearboxes transmit power between shafts that are positioned at a 90-degree angle. They are used when space constraints or specific configurations require such an arrangement.
- Helical-Bevel Gearbox: Helical-bevel gearboxes combine the features of helical and bevel gearboxes, offering both efficiency and the ability to handle right-angle power transmission.
- Helical-Worm Gearbox: Helical-worm gearboxes combine helical and worm gearsets. They provide high reduction ratios and are suitable for applications requiring high torque and moderate efficiency.
Each type of industrial gearbox has its own unique characteristics and functions, making them suitable for specific industrial tasks and requirements.
editor by CX 2023-09-11
China wholesaler CZPT Helical Precision Speed Reducer Planetary Gearbox for Servo Stepper Motor Tool Industrial Automation Robotics Laser Cutting Machine GB090-10-P2 Gvb78 gearbox assembly
Product Description
TaiBang Motor Industry Group Co., Ltd.
The main products is induction motor, reversible motor, DC brush gear motor, DC brushless gear motor, CH/CV big gear motors, Planetary gear motor ,Worm gear motor etc, which used widely in various fields of manufacturing pipelining, transportation, food, medicine, printing, fabric, packing, office, apparatus, entertainment etc, and is the preferred and matched product for automatic machine.
Model Instruction
GB090-10-P2
| GB | 090 | 571 | P2 |
| Reducer Series Code | External Diameter | Reduction Ratio | Reducer Backlash |
| GB:High Precision Square Flange Output
GBR:High Precision Right Angle Square Flange Output GE:High Precision Round Flange Output GER:High Precision Right Round Flange Output |
050:ø50mm 070:ø70mm 090:ø90mm 120:ø120mm 155:ø155mm 205:ø205mm 235:ø235mm 042:42x42mm 060:60x60mm 090:90x90mm 115:115x115mm 142:142x142mm 180:180x180mm 220:220x220mm |
571 means 1:10 | P0:High Precision Backlash
P1:Precision Backlash P2:Standard Backlash |
Main Technical Performance
| Item | Number of stage | Reduction Ratio | GB042 | GB060 | GB060A | GB090 | GB090A | GB115 | GB142 | GB180 | GB220 |
| Rotary Inertia | 1 | 3 | 0.03 | 0.16 | 0.61 | 3.25 | 9.21 | 28.98 | 69.61 | ||
| 4 | 0.03 | 0.14 | 0.48 | 2.74 | 7.54 | 23.67 | 54.37 | ||||
| 5 | 0.03 | 0.13 | 0.47 | 2.71 | 7.42 | 23.29 | 53.27 | ||||
| 6 | 0.03 | 0.13 | 0.45 | 2.65 | 7.25 | 22.75 | 51.72 | ||||
| 7 | 0.03 | 0.13 | 0.45 | 2.62 | 7.14 | 22.48 | 50.97 | ||||
| 8 | 0.03 | 0.13 | 0.44 | 2.58 | 7.07 | 22.59 | 50.84 | ||||
| 9 | 0.03 | 0.13 | 0.44 | 2.57 | 7.04 | 22.53 | 50.63 | ||||
| 10 | 0.03 | 0.13 | 0.44 | 2.57 | 7.03 | 22.51 | 50.56 | ||||
| 2 | 15 | 0.03 | 0.03 | 0.13 | 0.13 | 0.47 | 0.47 | 2.71 | 7.42 | 23.29 | |
| 20 | 0.03 | 0.03 | 0.13 | 0.13 | 0.47 | 0.47 | 2.71 | 7.42 | 23.29 | ||
| 25 | 0.03 | 0.03 | 0.13 | 0.13 | 0.47 | 0.47 | 2.71 | 7.42 | 23.29 | ||
| 30 | 0.03 | 0.03 | 0.13 | 0.13 | 0.47 | 0.47 | 2.71 | 7.42 | 23.29 | ||
| 35 | 0.03 | 0.03 | 0.13 | 0.13 | 0.47 | 0.47 | 2.71 | 7.42 | 23.29 | ||
| 40 | 0.03 | 0.03 | 0.13 | 0.13 | 0.47 | 0.47 | 2.71 | 7.42 | 23.29 | ||
| 45 | 0.03 | 0.03 | 0.13 | 0.13 | 0.47 | 0.47 | 2.71 | 7.42 | 23.29 | ||
| 50 | 0.03 | 0.03 | 0.13 | 0.13 | 0.44 | 0.44 | 2.57 | 7.03 | 22.51 | ||
| 60 | 0.03 | 0.03 | 0.13 | 0.13 | 0.44 | 0.44 | 2.57 | 7.03 | 22.51 | ||
| 70 | 0.03 | 0.03 | 0.13 | 0.13 | 0.44 | 0.44 | 2.57 | 7.03 | 22.51 | ||
| 80 | 0.03 | 0.03 | 0.13 | 0.13 | 0.44 | 0.44 | 2.57 | 7.03 | 22.51 | ||
| 90 | 0.03 | 0.03 | 0.13 | 0.13 | 0.44 | 0.44 | 2.57 | 7.03 | 22.51 | ||
| 100 | 0.03 | 0.03 | 0.13 | 0.13 | 0.44 | 0.44 | 2.57 | 7.03 | 22.51 |
| Item | Number of stage | GB042 | GB060 | GB060A | GB90 | GB090A | GB115 | GB142 | GB180 | GB220 | |
| Backlash(arcmin) | High Precision P0 | 1 | ≤1 | ≤1 | ≤1 | ≤1 | ≤1 | ≤1 | |||
| 2 | ≤3 | ≤3 | ≤3 | ≤3 | |||||||
| Precision P1 | 1 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | |
| 2 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ||
| Standard P2 | 1 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | |
| 2 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ||
| Torsional Rigidity(N.M/arcmin) | 1 | 3 | 7 | 7 | 14 | 14 | 25 | 50 | 145 | 225 | |
| 2 | 3 | 7 | 7 | 14 | 14 | 25 | 50 | 145 | 225 | ||
| Noise(dB) | 1,2 | ≤56 | ≤58 | ≤58 | ≤60 | ≤60 | ≤63 | ≤65 | ≤67 | ≤70 | |
| Rated input speed(rpm) | 1,2 | 5000 | 5000 | 5000 | 4000 | 4000 | 4000 | 3000 | 3000 | 2000 | |
| Max input speed(rpm) | 1,2 | 10000 | 10000 | 10000 | 8000 | 8000 | 8000 | 6000 | 6000 | 4000 | |
Noise test standard:Distance 1m,no load.Measured with an input speed 3000rpm
| Application: | Machinery, Agricultural Machinery |
|---|---|
| Function: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Reduction |
| Layout: | Cycloidal |
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Step: | Double-Step |
| Samples: |
US$ 50/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Factors to Consider When Selecting the Right Industrial Gearbox for an ApplicationChoosing the appropriate industrial gearbox for a specific application requires careful consideration of various factors to ensure optimal performance, reliability, and efficiency. Here are the key factors to consider:
By carefully considering these factors and consulting with gearbox experts, you can make an informed decision and choose the right industrial gearbox that meets the unique demands of your application.
Available
| Customized Request |
|---|
Industrial Gearbox: Definition and Applications
An industrial gearbox is a mechanical device designed to transmit power and torque between input and output shafts while changing the speed and direction of rotation. It consists of a set of gears enclosed in a housing to protect the components and facilitate lubrication. Industrial gearboxes find wide-ranging applications across various industries:
- Manufacturing: Gearboxes are used in manufacturing processes for tasks like material handling, conveyor systems, and assembly line automation.
- Energy Generation: Wind turbines, hydroelectric plants, and thermal power plants utilize gearboxes to adapt rotational speeds and transmit power between turbines and generators.
- Construction: In construction equipment such as cranes, excavators, and concrete mixers, gearboxes play a crucial role in converting engine power into mechanical motion.
- Automotive: Vehicles require gearboxes to transfer power from engines to wheels, providing various speed options for different driving conditions.
- Agriculture: Tractors and agricultural machinery utilize gearboxes for tasks like plowing, seeding, and harvesting.
- Mining: Mining equipment, including conveyor systems and heavy machinery, rely on gearboxes to handle the demanding conditions of mineral extraction.
- Marine: Gearboxes are essential in marine applications, such as propulsion systems for ships and boats.
- Food and Beverage: Conveyors, mixers, and processing equipment in the food and beverage industry utilize gearboxes for controlled movement and processing.
- Oil and Gas: Drilling rigs, pumps, and extraction machinery in the oil and gas sector use gearboxes to handle high torque and speed requirements.
Industrial gearboxes ensure efficient power transmission and enable machinery to perform specific tasks at optimal speeds. Their versatility and reliability make them integral components in various industrial processes and equipment.
editor by CX 2023-08-23