Product Description
Industrial Gearbox China Reducer High Rpm Helical Transmission Speed Drive Reduction Electric Motor Transmission Prices Variator CHINAMFG Excavator Worm Gearbox
Application of Industrial Gearbox
Industrial gearboxes are used in a wide variety of applications where high torque and low speed are required. Some of the most common applications include:
- Material handling: Industrial gearboxes are used in material handling equipment, such as conveyors, cranes, and hoists.
- Machine tools: Industrial gearboxes are used in machine tools, such as lathes, milling machines, and drills.
- Robotics: Industrial gearboxes are used in robotics, such as industrial robots and automated guided vehicles (AGVs).
- Mining: Industrial gearboxes are used in mining equipment, such as crushers, conveyors, and pumps.
- Wind turbines: Industrial gearboxes are used in wind turbines, to transmit power from the blades to the generator.
Industrial gearboxes are a versatile type of gear reducer that can be used in a wide variety of applications. They are characterized by their high torque, low speed, and compact size.
Here are some of the advantages of using industrial gearboxes:
- High torque: Industrial gearboxes can generate a high torque, making them ideal for applications where a lot of force needs to be applied.
- Low speed: Industrial gearboxes can operate at a low speed, making them ideal for applications where noise and vibration need to be minimized.
- Compact size: Industrial gearboxes are typically compact and lightweight, making them easy to install and maintain.
- Durability: Industrial gearboxes are designed to withstand high loads and harsh environments.
Overall, industrial gearboxes are a valuable tool for a variety of applications. They offer a number of advantages that can help to improve safety, efficiency, and productivity.
Here are some additional details about the applications of industrial gearboxes:
Material handling: Industrial gearboxes are used in material handling equipment to transmit power from the motor to the load. This allows the equipment to move materials at a controlled speed and torque.
Machine tools: Industrial gearboxes are used in machine tools to transmit power from the motor to the cutting tool. This allows the cutting tool to operate at a high speed and torque, which is necessary for cutting through tough materials.
Robotics: Industrial gearboxes are used in robotics to transmit power from the motor to the robot’s joints. This allows the robot to move its joints at a controlled speed and torque, which is necessary for performing tasks such as picking and placing objects.
Mining: Industrial gearboxes are used in mining equipment to transmit power from the motor to the load. This allows the equipment to move materials at a controlled speed and torque, which is necessary for mining operations.
Wind turbines: Industrial gearboxes are used in wind turbines to transmit power from the blades to the generator. This allows the generator to generate electricity at a controlled speed and torque, which is necessary for providing power to homes and businesses.
Industrial gearboxes are a vital part of many different industries. They help to improve safety, efficiency, and productivity by transmitting power from the motor to the load in a controlled and efficient manner.
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Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
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Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
Layout: | Three-Ring |
Hardness: | Hardened Tooth Surface |
Installation: | Torque Arm Type |
Step: | Stepless |
Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
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Contribution of Industrial Gearboxes to Energy Efficiency
Industrial gearboxes play a significant role in enhancing energy efficiency across various machinery and equipment applications. Their contribution to energy efficiency is notable in several ways:
1. Speed and Torque Conversion: Industrial gearboxes facilitate the conversion of high-speed, low-torque input to low-speed, high-torque output. This conversion allows machinery to operate at optimal speeds while maintaining the required power, reducing energy wastage.
2. Matching Load and Power: Gearboxes enable the selection of the most efficient operating speed and torque for a specific load. This matching of load and power requirement minimizes excess energy consumption and enhances overall efficiency.
3. Load Distribution: In multi-component systems, gearboxes distribute the load among different components, ensuring an even distribution of work and preventing overloading. This load distribution helps avoid energy losses due to inefficient load handling.
4. Reducing Inefficiencies: Gearboxes help mitigate energy losses caused by mechanical inefficiencies in the transmission system. By optimizing gear design and reducing friction losses, gearboxes ensure effective power transmission.
5. Variable Speed Control: Some industrial gearboxes offer variable speed control, allowing machinery to operate at different speeds as required by the application. This flexibility enhances energy efficiency by adapting to changing operational demands.
6. Regenerative Braking: Certain gearbox systems, like regenerative gearboxes, enable the recovery of energy during braking or deceleration. This captured energy can be reused or fed back into the system, reducing overall energy consumption.
7. Improved Machine Design: Gearboxes contribute to the optimization of machine design, ensuring that components work together harmoniously. Properly designed gear systems minimize energy losses due to misalignment or improper component matching.
8. Reduced Heat Generation: Efficient gearboxes generate less heat during operation, minimizing energy losses associated with heat dissipation and improving overall energy efficiency.
9. Longer Equipment Lifespan: Properly selected and maintained gearboxes improve equipment reliability and lifespan. This prevents premature equipment failure and the associated energy waste from frequent repairs or replacements.
10. Energy Monitoring and Management: Some modern industrial gearboxes come with integrated sensors and monitoring systems that provide real-time data on energy consumption. This data helps operators optimize machinery usage for energy efficiency.
Collectively, these contributions highlight the vital role that industrial gearboxes play in enhancing energy efficiency, reducing energy consumption, and promoting sustainable operations across various industrial sectors.
Factors to Consider When Selecting the Right Industrial Gearbox for an Application
Choosing the appropriate industrial gearbox for a specific application requires careful consideration of various factors to ensure optimal performance, reliability, and efficiency. Here are the key factors to consider:
- Load and Torque Requirements: Determine the maximum load and torque the gearbox will need to handle in the application.
- Speed Range: Consider the required speed range for both input and output shafts.
- Operating Conditions: Evaluate the environmental conditions, such as temperature, humidity, and presence of dust or chemicals.
- Space Constraints: Take into account the available installation space and clearance requirements.
- Efficiency: Choose a gearbox with the appropriate efficiency rating to minimize power losses.
- Noise and Vibration: Consider noise and vibration levels, especially in applications where low noise is crucial.
- Service and Maintenance: Assess ease of maintenance, accessibility for repairs, and availability of replacement parts.
- Mounting and Alignment: Ensure compatibility with the existing machinery and proper shaft alignment.
- Cost and Budget: Balance performance requirements with budget constraints.
- Expected Lifespan: Choose a gearbox with a suitable lifespan for the application’s durability needs.
- Gearbox Type: Select the appropriate gearbox type (helical, bevel, worm, etc.) based on the application’s specific requirements.
By carefully considering these factors and consulting with gearbox experts, you can make an informed decision and choose the right industrial gearbox that meets the unique demands of your application.
Benefits of Using an Industrial Gearbox in Heavy-Duty Applications
An industrial gearbox offers several benefits when used in heavy-duty applications, where robust and reliable power transmission is essential:
- High Torque Handling: Industrial gearboxes are designed to handle high levels of torque, making them well-suited for heavy-duty tasks that require substantial force and power.
- Durability and Longevity: Heavy-duty gearboxes are constructed from rugged materials and designed to withstand harsh operating conditions, ensuring extended service life and reduced maintenance requirements.
- Load Distribution: Gearboxes distribute the load across multiple gears, reducing the strain on individual components and promoting even wear, which is crucial in heavy-duty applications.
- Efficient Power Transmission: Industrial gearboxes efficiently transmit power between input and output shafts, ensuring minimal power loss and maximizing overall system efficiency.
- Flexibility in Speed and Torque: Heavy-duty gearboxes offer the flexibility to adjust speed and torque by selecting appropriate gear ratios, allowing for precise control over machinery performance.
- Adaptability to Varying Conditions: Industrial gearboxes can adapt to changing load conditions, making them suitable for applications with fluctuating requirements.
- Reduced Downtime: The durability and reliability of industrial gearboxes contribute to reduced downtime and increased operational uptime, enhancing productivity.
- Customization: Gearboxes can be customized to meet specific heavy-duty application needs, ensuring optimal performance and compatibility.
Overall, industrial gearboxes play a pivotal role in heavy-duty applications by providing robust power transmission, durability, and versatility to meet the demands of challenging tasks.
editor by CX 2024-04-25
China High Quality NMRV Motorcycle Gearbox Gears Small Engine Reduction Mini Worm Gearbox speed reducer gear box best automatic gearbox
Guarantee: 3 many years
Applicable Industries: Hotels, Machinery Mend Retailers, House Use, Construction works , Advertising and marketing Business
Excess weight (KG): 6.two
Tailored help: OEM, ODM
Gearing Arrangement: Worm
Output Torque: 22NM~~73NM
Enter Pace: 1400rpm
Output Pace: 14rpm–280rpm
Speed ratio: 5/10/15/twenty/25/30/forty/50/60/80/100
bearing: import brand / china brand bearing
Housing content: Aluminium alloy
Worm equipment substance: chromium alloy 20cr
Worm wheel material: bronze ZQsn10-1
Coloration: blue / silver
Package deal measurement: a hundred sixty five*215*225mm
Package excess weight: 4.5kg
Certificate: ISO9001:2008
Added provider: OEM
Packaging Details: 1 computer / carton, Basic Clavicle Chain White Mom-of-pearl Cubic Zirconia S925 Silver Butterfly Pendant Necklace a number of cartons / picket pallet
Port: NingBo port/ ZheJiang port/ UPS/ DHL/ TNT/ FedEX
Attributes:The Velocity reducer motor attributes(1) Huge output torque
(2) Secure, reputable, inexpensive and durable(3) Steady transmission, peaceful operation
(4) Large heat-radiating performance, substantial carrying potential(5) Mix of 2 one-phase worm equipment pace reducers, assembly the demands of super pace ratio
Functionality parameter for RV collection worm gear pace reducer
Motor energy | Model | speed ratio | output pace | output toruqe |
0.12kw 1400rpm | NMRV050 | 40 | 35rpm | 21.9N.M |
NMRV050 | 50 | 28rpm | 25.8N.M | |
NMRV050 | 60 | 24rpm | 29.0N.M | |
NMRV050 | eighty | 18rpm | 34.7N.M | |
NMRV050 | a hundred | 14rpm | forty.1N.M | |
0.18kw 1400rpm | NMRV050 | forty | 35rpm | 32.0N.M |
NMRV050 | 50 | 28rpm | 38.0N.M | |
NMRV050 | sixty | 24rpm | 34.0N.M | |
NMRV050 | eighty | 18rpm | fifty three.0N.M | |
NMRV050 | a hundred | 14rpm | fifty five.0N.M | |
.25kw 1400rpm | NMRV050 | 5 | 280rpm | 6.0N.M |
NMRV050 | seven.5 | 186rpm | 11.0N.M | |
NMRV050 | ten | 140rpm | fourteen.0N.M | |
NMRV050 | 15 | 94rpm | 21.0N.M | |
NMRV050 | 20 | 70rpm | 26.0N.M | |
NMRV050 | twenty five | 56rpm | 32.0N.M | |
NMRV050 | 30 | 47rpm | 36.0N.M | |
NMRV050 | 40 | 35rpm | forty five.0N.M | |
NMRV050 | fifty | 28rpm | fifty three.0N.M | |
NMRV050 | 60 | 24rpm | sixty.0N.M | |
NMRV050 | 80 | 18rpm | sixty five.0N.M | |
0.37kw 1400rpm | NMRV050 | 5 | 280rpm | 9.0N.M |
NMRV050 | 7.five | 186rpm | sixteen.0N.M | |
NMRV050 | 10 | 140rpm | 21.0N.M | |
NMRV050 | 15 | 94rpm | 31.0N.M | |
NMRV050 | twenty | 70rpm | 39.0N.M | |
NMRV050 | twenty five | 56rpm | 47.0N.M | |
NMRV050 | thirty | 47rpm | fifty four.0N.M | |
NMRV050 | 40 | 35rpm | sixty six.0N.M | |
NMRV050 | fifty | 28rpm | seventy three.0N.M | |
0.55kw 1400rpm | NMRV050 | five | 280rpm | thirteen.0N.M |
NMRV050 | 7.5 | 186rpm | 25.0N.M | |
NMRV050 | ten | 140rpm | 32.0N.M | |
NMRV050 | 15 | 94rpm | 46.0N.M | |
NMRV050 | twenty | 70rpm | 59.0N.M | |
0.75kw 1400rpm | NMRV050 | seven.5 | 186rpm | 34.0N.M |
NMRV050 | 10 | 140rpm | forty four.0N.M | |
NMRV050 | fifteen | 94rpm | 63.0N.M |
The speed reducer NMRV050 Accessories outline dimension
K1 | G | KG | KH | R | |
NMRV050 | one hundred | fourteen | 38.five | 10 | 18 |
Velocity reducer Measurement of Solitary Extension & wholesale Value customized Plastic dust Include plastic plug plastic injection molded stomach muscles pvc acrylic parts Double extension
| D(h6) | B | B1 | G1 | L | L1 | f | b1 | t1 |
NMRV050 | 25 | fifty | fifty three.five | 92 | 153 | 199 | M10 | 8 | 28 |
The NMRV050 velocity reducer Motor – Double extension worm shaft
G2 | d(j6) | B | F | b1 | t1 | |
NMRV050 | 64 | 14 | 30 | M6 | 5 | sixteen |
The NMRV050 pace reducer Motor
IEC Motor adapters | ||||||
Design | PAM(IEC) | N | M | P | ration | Shaft:D |
NMRV050 | 80B5 | 130 | one hundred sixty five | 200 | 40 | – |
80B14 | 80 | 100 | 120 | forty | – | |
71B5 | one hundred ten | 130 | one hundred sixty | forty | 14 | |
71B14 | 70 | 85 | one zero five | 40 | 14 | |
63B5 | ninety five | 115 | a hundred and forty | 40 | 11 |
The NMRV050 speed reducer Motor – Mounting positions
Design | RV one hundred thirty a hundred and fifty |
One unit versions | NMRV – fitted for motor flanged coupling,
NRV – with enter shaft, NMRV-E motor flanged coupling with worm extension shaft, NRV-E with double extension worm shaft, |
Power | .06—-15KW |
Single device reduction ratio | 1:5 7.5 eighty one hundred |
Output torque | 2.6—1195N.M |
Worm shaft | 20CrMnTi with carburizing and quenching.The hardness of floor is fifty six-62HRC with carbonized layer .5-.8mm |
Worm wheel | worm mandrel is HT250,and worm ring equipment, Coil winding Flanged wire CZPT pulley(wire roller) ZQSn10-1 |
What Is a Gearbox?
A gearbox is the mechanical system of an automobile that allows a vehicle to change gear smoothly. This arrangement of gears is highly complex, which helps to provide a smooth gear change. In this article, we will explore some of the different types of gearboxes, including the Epicyclic gearbox, the Coaxial helical gearbox, and the Extruder helical gearing. These are three of the most common types of gearboxes used in automobiles.
Gearboxes
Gearboxes help drivers choose the appropriate gear for the conditions. A lower gear produces the least speed, while a higher gear gives the maximum torque. The number of gears used in a gearbox varies to meet different demands on the road and load. Short gearing provides maximum torque, while tall gearing offers higher top speeds. These features combine to improve the driveability of a vehicle. But what is a gearbox?
The gearbox has a slew of components, including the bearings and seals. Among these components is the gearbox, which is subjected to wear and tear due to metal-to-metal contact. As a result, gearboxes require close monitoring. Various tests are used to assess the condition of gears, such as corrosion and wear. Proactive tests emphasize wear, contamination, and oil condition. However, there are also proactive tests, such as the ferrous density test and the AN test, which monitor additive depletion and abnormal wear.
The separating force is a key factor for the design of a gearbox. The primary radial measurement point should be oriented to monitor normal forces. The secondary measurement point should be located in the opposite direction of rotation from the primary radial measurement point. The separating force generated by a helical gear set is called tangential force. The primary and secondary radial measurement points should be positioned so as to provide information about both normal and tangential forces.
Manual gearboxes are often manual. The driver can control the synchromesh by using a selector rod. This rod moves the synchromesh to engage the gear. Reverse gears are not synchromesh because they are used only when the vehicle is at a standstill. In older cars, the first gear often lacked synchromesh due to cost or lack of torque. Drivers could still use first gear with a double-declutch.
Coaxial helical gearbox
The R series rigid tooth flank helical gearbox features high versatility and good combination. They have a wide range of motor power and allow for fine classification of transmission ratios. The R series gearbox has several advantages, including high efficiency, long service life, and low vibration. This series of gearbox can be combined with a wide range of reducers and variators. Its size and high performance makes it an ideal choice for applications that require maximum torque and load transfer.
The main feature of a helical gearbox is that it presents a fixed velocity ratio, even if the center gaps are not perfectly set. This is sometimes referred to as the fundamental rule of gearing. A helical gearbox is similar to paper spur gears in terms of radial pitch, since the shafts in the helical gearbox cross at an angle. The center gap of a helical gearbox is the same for both the left and right-handed counterparts.
The EP Series is another popular model of a Coaxial helical gearbox. This series has high torque and a maximum reduction ratio of 25.6:1. It is an ideal choice for the plastic industry, and CZPT offers an extensive range of models. Their center distance ranges from 112 mm to 450 mm. The EP Series has several models with different center distances. In addition to high torque and efficiency, this gearbox has low noise and vibration, and it is easy to assemble and disassemble.
Another type of Coaxial helical gearboxes is the planetary gearbox. They have a high efficiency and power density. Unlike coaxial helical gearboxes, planetary gearboxes have an axis on the same direction as the output shaft. They are easy to integrate into existing drive trains. In addition, they are compact and easy to integrate with existing drive trains. For servo applications, they are another great choice.
Epicyclic gearbox
An epicyclic gearbox is a type of automatic gearbox used to drive cars. Its primary advantage is its compact design, and it is more reliable and efficient than manual gearboxes. It is comprised of a sun gear and two planetary gears, encased in a ring gear called the Annulus. This system is useful for drivers who need to shift gears frequently, as they will become tired if the gears are suddenly changed.
An epicyclic gearbox consists of three different types of gears: ring gear, sun gear, and annular ring gear. The ring gear is the outermost gear and has angular-cut teeth on its inner surface. It is used in conjunction with planetary gears to provide high-speed ratios to vehicles. The sun gear also reverses the direction of the output shaft. This helps reduce transmission error.
An epicyclic gearbox uses multiple planets to transfer power between the planets. This type of gearbox is lightweight and features a high power density. This gearbox has several benefits over a standard single-stage parallel axis gearbox, including multiple load paths, unequal load sharing, and phased meshing. Furthermore, epicyclic gearboxes require more complex transmission error optimisation than their counterparts, including more than one stage.
The objective of epicyclic gearbox research is to provide the lowest transmission error possible. The process includes an initial design and detailed specification. The system is defined by its load spectrum and required ratio. Deflections of the elastic mesh are calculated to understand their strength and how much energy the system can handle. Finally, micro-geometric corrections minimize transmission error. These improvements are crucial to the overall efficiency of an epicyclic gearbox.
Extruder helical gearing
The helix in an extruder helical gearing is fixed at an angle, enabling more interaction with the shaft in the same direction as it moves. As a result, the shaft and the bearing are in constant contact for a long period of time. Typically, extruder helical gearing is used in applications where there is low excitement, such as steel, rolling mills, conveyors, and the oil industry. The bevel gear train also plays a role in these applications.
The CZPT AEX extruder drive gear is specifically developed for this specific application. The gears are compact and lightweight and offer exceptional power density and a long service life. These extruder gears are highly reliable, and they can be used in a wide range of applications, including rubber processing, food production, and recycling plants. CZPT offers both standard and custom gearing for your extruder.
Another advantage of helical gearing is its versatility. Since the helical gearing teeth are inclined at a specific angle, they can be adjusted to meet the specific needs of a given application. These gears also have the advantage of eliminating noise and shock from straight teeth. Unlike other gearing types, they are able to achieve a wide range of loads, from small to large. These helical gears are very durable and are the best option for high-load applications.
In addition to this, asymmetric helical gears have increased flexibility, while asymmetrical helical gears have lower flexural stiffness. The ratio of teeth to the shaft has a positive effect on the strength of the gear. Furthermore, asymmetrical helical gears are easier to manufacture. But before you purchase your next extruder gear, make sure you know what you’re getting into.
1 speed gearbox
CZPT Group Components produces the one speed gearbox. It has the potential to make cars more efficient and environmentally friendly. The gear ratio of a car’s drivetrain is crucial for reaching maximum power and speed. Typically, a one-speed gearbox delivers a maximum of 200 hp. But the speed at which a car can reach this power must be high to get the full benefit from the electric motor. So, how can a one-speed gearbox improve the speed and torque of a car?
A one-speed gearbox is a mechanical device used to switch between second and third gears. It can include multiple gear sets, such as a shared middle gear for switching between second and third gears. It can also have an intermediate gear set that represents a switchable gear in both partial transmissions. The invention also includes a mechanism that makes it easier to change gears. The patent claims are detailed below. A typical one-speed gearbox may include two parts.
Generally, a one-speed gearbox will have up to seven forward gears, with each of these corresponding to a different speed. A one-speed gearbox can have five different gear sets and five different gear levels. It can have synchronized gear sets or last-shelf gear sets. In either case, the gears are arranged in a way that maximizes their efficiency. If the gears are placed on opposite sides of a car, the transmission may be a two-speed one.
CZPT Transmission specializes in the production of high-speed gearboxes. The company’s Milltronics HBM110XT gearbox machine is the perfect tool for this job. This machine has a large working table and a heavy-duty load capacity, making it a versatile option for many kinds of applications. There are also a wide variety of CZPT gearboxes for the automotive industry.
editor by czh 2023-02-23
Sk Auto Spare Part 4WD Transmission Transfer Case Reduction Gearbox wit supplier h High Low Speed 4 Wheel Drive for Du manufacturer mp Truck
Product Description
Product Description
Low Price CZPT Part Transfer Case Assembly for Tractor for CZPT
Company Profile
Our Advantages
Exhibition
Packaging & CZPT
FAQ
China manufacturer & factory supplier for TRC in Lome Togo Helical gear motor reducer Two-staged Speed Reduction Helical Gearbox Reducer With high quality best price & service
EP Group has increased its business traces to contain Electrical power Transmission Units and Factors, Automotive Elements and Supplies Managing Programs.With numerous years’ expertise in this line, we will be trustworthy by our positive aspects in aggressive price tag, 1-time delivery, prompt response, on-hand engineering assistance and great following-product sales services.Additionally, all our creation techniques are in compliance with ISO9001 expectations.
Overview
Fast Specifics
- Relevant Industries:
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Manufacturing Plant, Equipment Restore Retailers
- Area of Origin:Zhejiang, China
- Brand name Identify:
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OEM
- Transmission:
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Helical
Most generally, it is a splined drive shaft installed on a tractor or truck allowing implements with mating fittings to be run immediately by the motor.
Worm gears are the most compact sort of system and supply substantial-ratio speed reduction. They are often the favored sort of gearing system when room is restricted and large gear reductions are essential. Worm gears can be employed to both significantly increase torque or greatly minimize speed. They are also the smoothest and quietest of the gear methods, as extended as they are properly mounted and lubricated.
- Reduction:
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Two-staged
- Body:
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Aluminium
- Warranty:
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1 calendar year and free complex assist
- Coupled flange sort:
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B5 or B14
- Manufacturing standard:
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IEC
- Customised:
-
Obtainable for flange and shaft
- Foot mounted:
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Accessible to ask for
Packaging & Supply
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Lead Time
: -
Amount(Cases) one – 1 >1 Est. Time(times) seven To be negotiated
On the internet Customization
Characteristics for SRC helical gearboxes reducers,
1.Larger output torque,stable transmission with reduce sounds,
2.Ommibearing set up available,
three.Aluminium alloy diecast,
4.Customising offered for flange or shaft
Critical information for SRC helical gear velocity reducers,
Input coupling | Flange and shaft |
Output coupling | Flange and shaft |
Foot mounted | Available for Motovario and Bonfiglioli foot mounted specs. The letter,B in the data sheet of foot code is for Bonfiglioli and M for Motovario |
Range of reduction ratios | 3.74—fifty one.30 |
Motor energy coupled | 0.twelve—4KW |
Version |
1.Flange coupled,shaft output,with foot mounted,marked as SRC…P two.Shaft coupled and output,with foot mounted,marked as SRC…HS three.Flange coupled,shaft output,no foot mounted,marked as SRCZ…P 4.Shaft coupled and output,no foot mounted,marked as SRCZ…HS five.Flange coupled and output,no foot mounted,marked as SRCF…P six.Shaft coupled,flange output,no foot mounted,marked as SRCF…HS |
Define specs for SRC01,SRC02,SRC03 and SRC04,classified to the motor electricity mounted with the helical equipment reducers,
Set up place with motors,