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China Good quality Electric Drive Gearbox for Industrial Use with Best Sales

Product Description

HMCG-I Series Harmonic Reducer

Introducing the HMCG-I Series Harmonic Reducer from HangZhou Yijiaang Automation Technology Co., Ltd! Designed for aerospace, robotics, semiconductors, power inspection, and automation equipment.

Experience the Power of Harmonic Gear Transmission

Discover the cutting-edge transmission mode invented by C.W. Musser in 1955. The HMCG-I series utilizes elastic deformation for movement and power transmission, replacing traditional rigid components with flexibility for enhanced functionality.

Unleash the Deceleration Principle

Harness the power of the deceleration principle with the HMCG-I series harmonic reducer. The flexwheel, rigid wheel, and wave generator work together seamlessly for precise and efficient movement transmission.

Product Specifications

Product Name:

Upgrade to the future of precision and efficiency today with the HMCG-I series harmonic reducer! This ultra-thin precision reducer is ideal for industries such as Machinery, Agricultural Machinery, Car, and Robot. The hardened tooth surface ensures durability and reliability. The installation type is Horizontal Type, making it versatile for various applications.

Company Name: HangZhou Yijiaang Automation Technology Co., Ltd

Product Parameters

Model	Reduction ratio	Rated torque at input 2000r/min	Permissible CHINAMFG torque at start/stop	Permissible max.value of ave.load torque	instantaneous permissible max.torque	Permssibie max.input rotational speed	Permissible ave.input rotational speed	Backlash (arc sec)	Transmission accuracy(arc sec)
Model	Reduction ratio	Nm	Nm	Nm	Nm	r/min	r/min	≤	≤
14	50	7	23	9	46	8000	3500	20	90
	80	10	30	14	51			20	90
	100	10	36	14	70			10	90
17	50	21	44	34	91	7000	3500	20	90
	80	29	56	35	113			20	90
	100	31	70	51	143			10	90
20	50	33	73	44	127	6000	3500	20	60
	80	44	96	61	165			20	60
	100	52	107	64	191			10	60
	120	52	113	64	161			10	60
25	50	51	127	72	242	5500	3500	20	60
	80	82	178	113	332			20	60
	100	87	204	140	369			10	60
	120	87	217	140	395			10	60
32	50	99	281	140	497	4500	3500	20	60
	80	153	395	217	738			10	60
	100	178	433	281	841			10	60
	120	178	459	281	892			10	60
40	50	178	523	255	892	4000	3000	10	60
	80	268	675	369	1270			10	60
	100	345	738	484	1400			10	60
	120	382	802	586	1530			10	60

Company Profile

Introducing the Industrial Robot Ultra-Thin Series Hmcg Harmonic Precision Reducer

Revolutionize your machinery with the cutting-edge technology of the Industrial Robot Ultra-Thin Series Hmcg Harmonic Precision Reducer from HangZhou Yijiaang Automation Technology Co., Ltd. This product is designed to take your transmission components to the next level, providing unmatched performance and reliability.

Featuring a hardened tooth surface, this precision reducer ensures durability and longevity, making it perfect for a wide range of applications including machinery, agricultural machinery, cars, and robots. Its horizontal installation design allows for easy integration into your existing systems, saving you time and effort.

Experience the power of this ultra-thin harmonic reducer, boasting exceptional speed reduction capabilities. Its advanced gearbox technology guarantees smooth and precise operation, allowing for seamless performance in CNC machine tools, packaging machinery, printing machinery, automation equipment, joint robots, medical equipment, AGV, and more.

At HangZhou Yijiaang Automation Technology Co., Ltd, we are committed to providing you with the highest quality products and services. Our team of experts is dedicated to technological innovation and customer satisfaction, ensuring that you receive the best possible experience.

Enhance your machinery with the Industrial Robot Ultra-Thin Series Hmcg Harmonic Precision Reducer and achieve new levels of efficiency and productivity. Contact us today!

Detailed Photos

FAQ

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application:	Machinery, Agricultural Machinery, Car, Robot
Hardness:	Hardened Tooth Surface
Installation:	Horizontal Type
Layout:	Coaxial
Gear Shape:	Cylindrical Gear
Step:	Single-Step

Samples:	US$ 200/Piece 1 Piece(Min.Order) \| Request Sample

Customization:	Available \| Customized Request

industrial gearbox

Enhancing Efficiency of Conveyor Systems and Manufacturing with Industrial Gearboxes

Industrial gearboxes play a crucial role in enhancing the efficiency of conveyor systems and manufacturing processes. They offer several benefits that contribute to smoother operations and improved productivity:

Torque Multiplication: Industrial gearboxes allow for torque multiplication, enabling conveyor systems to handle heavy loads with ease. This ensures consistent and reliable movement of materials along the conveyor belts.
Speed Control: Gearboxes provide precise speed control, allowing manufacturers to adjust the conveyor’s speed according to the specific production requirements. This helps optimize the manufacturing process by maintaining a steady flow of materials.
Reduced Downtime: By efficiently transmitting power and torque, industrial gearboxes minimize wear and tear on conveyor components. This results in reduced maintenance and downtime, leading to increased operational uptime.
Motion Synchronization: Gearboxes enable synchronized movement of multiple conveyor belts or other manufacturing components. This synchronization ensures that various stages of the manufacturing process are properly coordinated, reducing bottlenecks and errors.
Energy Efficiency: Industrial gearboxes help optimize energy consumption by converting high-speed input power to the appropriate output speed for the application. This energy-efficient conversion contributes to cost savings and sustainability.
Precision and Accuracy: Gearboxes provide precise motion control, which is essential for manufacturing processes that require accurate positioning, cutting, shaping, or assembly. This precision enhances the quality of the final products.
Adaptability: Industrial gearboxes can be customized to match the specific requirements of conveyor systems and manufacturing equipment. This adaptability ensures that gearboxes can effectively handle a wide range of tasks and applications.

Whether it’s in material handling or manufacturing, industrial gearboxes enable conveyor systems to operate seamlessly, promoting efficient production processes, reduced operational costs, and enhanced product quality.

industrial gearbox

Industrial Gearboxes for Speed Reduction and Speed Increase

Yes, industrial gearboxes are versatile components that can be used for both speed reduction and speed increase in mechanical systems. Their ability to manipulate torque and rotational speed makes them essential for various applications:

Speed Reduction: In many cases, industrial gearboxes are employed to reduce the rotational speed of the input shaft while increasing torque at the output shaft. This is commonly seen in heavy-duty applications such as conveyor systems, where high-speed motors are used to drive the system, but the conveyor itself operates at a slower, controlled speed to handle materials safely and efficiently.

Speed Increase: Conversely, industrial gearboxes can also be designed to increase the speed of the input shaft while decreasing torque at the output shaft. This configuration is valuable in situations where a high-speed output is necessary for a specific process or operation, such as in certain types of machinery or equipment.

By incorporating different gear ratios and arrangements, industrial gearboxes can achieve the desired speed and torque characteristics needed for a wide range of applications. The flexibility of industrial gearboxes to handle both speed reduction and speed increase makes them essential components in industries that require precise control over power transmission and motion control.

industrial gearbox

Industrial Gearbox: Definition and Applications

An industrial gearbox is a mechanical device designed to transmit power and torque between input and output shafts while changing the speed and direction of rotation. It consists of a set of gears enclosed in a housing to protect the components and facilitate lubrication. Industrial gearboxes find wide-ranging applications across various industries:

Manufacturing: Gearboxes are used in manufacturing processes for tasks like material handling, conveyor systems, and assembly line automation.
Energy Generation: Wind turbines, hydroelectric plants, and thermal power plants utilize gearboxes to adapt rotational speeds and transmit power between turbines and generators.
Construction: In construction equipment such as cranes, excavators, and concrete mixers, gearboxes play a crucial role in converting engine power into mechanical motion.
Automotive: Vehicles require gearboxes to transfer power from engines to wheels, providing various speed options for different driving conditions.
Agriculture: Tractors and agricultural machinery utilize gearboxes for tasks like plowing, seeding, and harvesting.
Mining: Mining equipment, including conveyor systems and heavy machinery, rely on gearboxes to handle the demanding conditions of mineral extraction.
Marine: Gearboxes are essential in marine applications, such as propulsion systems for ships and boats.
Food and Beverage: Conveyors, mixers, and processing equipment in the food and beverage industry utilize gearboxes for controlled movement and processing.
Oil and Gas: Drilling rigs, pumps, and extraction machinery in the oil and gas sector use gearboxes to handle high torque and speed requirements.

Industrial gearboxes ensure efficient power transmission and enable machinery to perform specific tasks at optimal speeds. Their versatility and reliability make them integral components in various industrial processes and equipment.

China Good quality Electric Drive Gearbox for Industrial Use with Best Sales
editor by CX 2024-05-08

China Professional Efficient Industrial Planetary Gearbox for Conveyor Systems with Great quality

Product Description

Product Parameters

Parameters	Unit	Level	Reduction Ratio	Flange Size Specification
Parameters	Unit	Level	Reduction Ratio	047	064	090	110	142	200	255
Rated Output Torque T2n	N.m	1	4	19	50	140	290	542	1050	1700
			5	22	60	160	330	650	1200	2000
			6	20	55	140	300	550	1100	1800
			7	19	50	140	300	550	1100	1800
			8	17	45	120	260	500	1000	1600
			10	14	40	100	230	450	900	1500
		2	16	22	60	160	330	650	1200	2000
			20	22	60	160	330	650	1200	2000
			25	22	60	160	330	650	1200	2000
			28	19	50	140	300	550	1100	1800
			35	22	60	160	330	650	1200	2000
			40	22	60	160	330	650	1200	2000
			50	22	60	160	330	650	1200	2000
			70	19	50	140	300	550	1100	1800
			100	14	40	100	230	450	900	1500
		3	160	22	60	160	330	650	1200	2000
			200	22	60	160	330	650	1200	2000
			250	22	60	160	330	650	1200	2000
			280	19	50	140	300	550	1100	1800
			350	22	60	160	330	650	1200	2000
			400	22	60	160	330	650	1200	2000
			500	22	60	160	330	650	1200	2000
			700	19	50	140	300	550	1100	1800
			1000	14	40	100	230	450	900	1500
Maximum output torque T2b	N.m	1,2,3	3~1000	3Times of Rated Output Torque
Rated input speed N1n	rpm	1,2,3	3~1000	5000	5000	3000	3000	3000	3000	2000
Maximum input speed N1b	rpm	1,2,3	3~1000	10000	10000	6000	6000	6000	6000	4000
Ultra Precision Backlash PS	arcmin	1	3~10	≤1	≤1	≤1	≤1	≤1	≤1	≤1
	arcmin	2	12~100	≤2	≤2	≤2	≤2	≤2	≤2	≤2
	arcmin	3	120~1000	≤5	≤5	≤5	≤5	≤5	≤5	≤5
High precision backlash P0	arcmin	1	3~10	≤2	≤2	≤2	≤2	≤2	≤2	≤2
	arcmin	2	12~100	≤3	≤3	≤3	≤3	≤3	≤3	≤3
	arcmin	3	120~1000	≤7	≤7	≤7	≤7	≤7	≤7	≤7
Precision backlash P1	arcmin	1	3~10	≤3	≤3	≤3	≤3	≤3	≤3	≤3
	arcmin	2	12~100	≤5	≤5	≤5	≤5	≤5	≤5	≤5
	arcmin	3	12~1000	≤9	≤9	≤9	≤9	≤9	≤9	≤9
Standard backlash P2	arcmin	1	3~10	≤5	≤5	≤5	≤5	≤5	≤5	≤5
	arcmin	2	12~100	≤7	≤7	≤7	≤7	≤7	≤7	≤7
	arcmin	3	120~1000	≤11	≤11	≤11	≤11	≤11	≤11	≤11
Torsional rigidity	Nm/arcmin	1,2,3	3~1000	3	4.5	14	25	50	145	225
Allowable radial force F2rb2	N	1,2,3	3~1000	780	1550	3250	6700	9400	14500	30000
Allowable axial force F2ab2	N	1,2,3	3~1000	390	770	1630	3350	4700	7250	14000
Moment of inertia J1	kg.cm2	1	3~10	0.05	0.2	1.2	2	7.2	25	65
		2	12~100	0.03	0.08	0.18	0.7	1.7	7.9	14
		3	120~1000	0.03	0.03	0.01	0.04	0.09	0.21	0.82
service life	hr	1,2,3	3~1000	20000
Efficiency η	%	1	3~10	97%
		2	12~100	94%
		3	120~1000	91%
Noise level	dB	1,2,3	3~1000	≤56	≤58	≤60	≤63	≤65	≤67	≤70
Operating Temperature	ºC	1,2,3	3~1000	-10~+90
Protection class	IP	1,2,3	3~1000	IP65
weights	kg	1	3~10	0.6	1.3	3.9	8.7	16	31	48
		2	12~100	0.8	1.8	4.6	10	20	39	62
		3	120~1000	1.2	2.3	5.3	10.5	21	41	66

FAQ

Q: How to select a gearbox?

A: Firstly, determine the torque and speed requirements for your application. Consider the load characteristics, operating environment, and duty cycle. Then, choose the appropriate gearbox type, such as planetary, worm, or helical, based on the specific needs of your system. Ensure compatibility with the motor and other mechanical components in your setup. Lastly, consider factors like efficiency, backlash, and size to make an informed selection.

Q: What type of motor can be paired with a gearbox?

A: Gearboxes can be paired with various types of motors, including servo motors, stepper motors, and brushed or brushless DC motors. The choice depends on the specific application requirements, such as speed, torque, and precision. Ensure compatibility between the gearbox and motor specifications for seamless integration.

Q: Does a gearbox require maintenance, and how is it maintained?

A: Gearboxes typically require minimal maintenance. Regularly check for signs of wear, lubricate as per the manufacturer’s recommendations, and replace lubricants at specified intervals. Performing routine inspections can help identify issues early and extend the lifespan of the gearbox.

Q: What is the lifespan of a gearbox?

A: The lifespan of a gearbox depends on factors such as load conditions, operating environment, and maintenance practices. A well-maintained gearbox can last for several years. Regularly monitor its condition and address any issues promptly to ensure a longer operational life.

Q: What is the slowest speed a gearbox can achieve?

A: Gearboxes are capable of achieving very slow speeds, depending on their design and gear ratio. Some gearboxes are specifically designed for low-speed applications, and the choice should align with the specific speed requirements of your system.

Q: What is the maximum reduction ratio of a gearbox?

A: The maximum reduction ratio of a gearbox depends on its design and configuration. Gearboxes can achieve various reduction ratios, and it’s important to choose 1 that meets the torque and speed requirements of your application. Consult the gearbox specifications or contact the manufacturer for detailed information on available reduction ratios.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application:	Motor, Electric Cars, Machinery, Agricultural Machinery, Gearbox
Hardness:	Hardened Tooth Surface
Installation:	Vertical Type

Customization:	Available \| Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost: Estimated freight per unit.	about shipping cost and estimated delivery time.

Payment Method:
	Initial Payment Full Payment

Currency:	US$

Return&refunds:	You can apply for a refund up to 30 days after receipt of the products.

industrial gearbox

Enhancing Efficiency of Conveyor Systems and Manufacturing with Industrial Gearboxes

Torque Multiplication: Industrial gearboxes allow for torque multiplication, enabling conveyor systems to handle heavy loads with ease. This ensures consistent and reliable movement of materials along the conveyor belts.
Speed Control: Gearboxes provide precise speed control, allowing manufacturers to adjust the conveyor’s speed according to the specific production requirements. This helps optimize the manufacturing process by maintaining a steady flow of materials.
Reduced Downtime: By efficiently transmitting power and torque, industrial gearboxes minimize wear and tear on conveyor components. This results in reduced maintenance and downtime, leading to increased operational uptime.
Motion Synchronization: Gearboxes enable synchronized movement of multiple conveyor belts or other manufacturing components. This synchronization ensures that various stages of the manufacturing process are properly coordinated, reducing bottlenecks and errors.
Energy Efficiency: Industrial gearboxes help optimize energy consumption by converting high-speed input power to the appropriate output speed for the application. This energy-efficient conversion contributes to cost savings and sustainability.
Precision and Accuracy: Gearboxes provide precise motion control, which is essential for manufacturing processes that require accurate positioning, cutting, shaping, or assembly. This precision enhances the quality of the final products.
Adaptability: Industrial gearboxes can be customized to match the specific requirements of conveyor systems and manufacturing equipment. This adaptability ensures that gearboxes can effectively handle a wide range of tasks and applications.

industrial gearbox

Factors to Consider When Selecting the Right Industrial Gearbox for an Application

Choosing the appropriate industrial gearbox for a specific application requires careful consideration of various factors to ensure optimal performance, reliability, and efficiency. Here are the key factors to consider:

Load and Torque Requirements: Determine the maximum load and torque the gearbox will need to handle in the application.
Speed Range: Consider the required speed range for both input and output shafts.
Operating Conditions: Evaluate the environmental conditions, such as temperature, humidity, and presence of dust or chemicals.
Space Constraints: Take into account the available installation space and clearance requirements.
Efficiency: Choose a gearbox with the appropriate efficiency rating to minimize power losses.
Noise and Vibration: Consider noise and vibration levels, especially in applications where low noise is crucial.
Service and Maintenance: Assess ease of maintenance, accessibility for repairs, and availability of replacement parts.
Mounting and Alignment: Ensure compatibility with the existing machinery and proper shaft alignment.
Cost and Budget: Balance performance requirements with budget constraints.
Expected Lifespan: Choose a gearbox with a suitable lifespan for the application’s durability needs.
Gearbox Type: Select the appropriate gearbox type (helical, bevel, worm, etc.) based on the application’s specific requirements.

By carefully considering these factors and consulting with gearbox experts, you can make an informed decision and choose the right industrial gearbox that meets the unique demands of your application.

industrial gearbox

Variations in Industrial Gearbox Designs for Specific Tasks

Industrial gearbox designs can vary significantly based on the specific tasks and applications they are intended for. Different industries and applications have unique requirements, and gearbox designs are tailored to meet those needs. Here are some variations in industrial gearbox designs for specific tasks:

Helical Gearboxes: Helical gearboxes are known for their efficiency and smooth operation. They are commonly used in applications where precision, low noise, and high efficiency are required, such as conveyors, pumps, and compressors.
Bevel Gearboxes: Bevel gearboxes are suitable for transmitting power between non-parallel shafts, making them ideal for applications like printing presses, packaging machinery, and woodworking equipment.
Worm Gearboxes: Worm gearboxes offer high torque multiplication and are often used in heavy-duty applications such as mining equipment, elevators, and material handling systems.
Planetary Gearboxes: Planetary gearboxes provide excellent power-to-weight ratios and compact designs. They are commonly used in robotics, precision machinery, and aerospace applications.
Parallel Shaft Gearboxes: Parallel shaft gearboxes are versatile and can handle a wide range of applications, including conveyors, mixers, agitators, and industrial fans.
Right-Angle Gearboxes: Right-angle gearboxes are designed to transmit power at a 90-degree angle, making them suitable for applications such as paper mills, textile machinery, and cooling towers.

The design variations take into account factors such as load distribution, torque requirements, operating speeds, space constraints, and environmental conditions. Industrial gearbox manufacturers offer a variety of options to ensure that the gearbox design aligns with the specific tasks and challenges of the intended application, ultimately enhancing performance, reliability, and efficiency.

China Professional Efficient Industrial Planetary Gearbox for Conveyor Systems with Great quality
editor by CX 2024-04-30

China OEM Industrial Applications Gearbox with Reduction Ratio 50-120 sequential gearbox

Product Description

HMCG-I Series Harmonic Reducer

Introducing the HMCG-I Series Harmonic Reducer from HangZhou Yijiaang Automation Technology Co., Ltd! Designed for aerospace, robotics, semiconductors, power inspection, and automation equipment.

Experience the Power of Harmonic Gear Transmission

Unleash the Deceleration Principle

Product Specifications

Product Name:

Upgrade to the future of precision and efficiency today with the HMCG-I series harmonic reducer!

This ultra-thin precision reducer is ideal for industries such as Machinery, Agricultural Machinery, Car, and Robot. The hardened tooth surface ensures durability and reliability. The installation type is Horizontal Type, making it versatile for various applications.

Company Name: HangZhou Yijiaang Automation Technology Co., Ltd

Product Parameters

Model	Reduction ratio	Rated torque at input 2000r/min	Permissible CHINAMFG torque at start/stop	Permissible max.value of ave.load torque	instantaneous permissible max.torque	Permssibie max.input rotational speed	Permissible ave.input rotational speed	Backlash (arc sec)	Transmission accuracy(arc sec)
Model	Reduction ratio	Nm	Nm	Nm	Nm	r/min	r/min	≤	≤
14	50	7	23	9	46	8000	3500	20	90
	80	10	30	14	51			20	90
	100	10	36	14	70			10	90
17	50	21	44	34	91	7000	3500	20	90
	80	29	56	35	113			20	90
	100	31	70	51	143			10	90
20	50	33	73	44	127	6000	3500	20	60
	80	44	96	61	165			20	60
	100	52	107	64	191			10	60
	120	52	113	64	161			10	60
25	50	51	127	72	242	5500	3500	20	60
	80	82	178	113	332			20	60
	100	87	204	140	369			10	60
	120	87	217	140	395			10	60
32	50	99	281	140	497	4500	3500	20	60
	80	153	395	217	738			10	60
	100	178	433	281	841			10	60
	120	178	459	281	892			10	60
40	50	178	523	255	892	4000	3000	10	60
	80	268	675	369	1270			10	60
	100	345	738	484	1400			10	60
	120	382	802	586	1530			10	60

Company Profile

Introducing the Industrial Robot Ultra-Thin Series Hmcg Harmonic Precision Reducer

Enhance your machinery with the Industrial Robot Ultra-Thin Series Hmcg Harmonic Precision Reducer and achieve new levels of efficiency and productivity. Contact us today!

Detailed Photos

FAQ

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application:	Machinery, Agricultural Machinery, Car, Robot
Hardness:	Hardened Tooth Surface
Installation:	Horizontal Type
Layout:	Coaxial
Gear Shape:	Cylindrical Gear
Step:	Single-Step

Samples:	US$ 200/Piece 1 Piece(Min.Order) \| Request Sample

Customization:	Available \| Customized Request

industrial gearbox

Emerging Trends in Industrial Gearbox Technology: Smart Features and More

The field of industrial gearbox technology is constantly evolving, with emerging trends that aim to enhance performance, efficiency, and functionality. One of the notable trends is the integration of smart features into industrial gearboxes:

IoT Connectivity: Industrial gearboxes are becoming equipped with sensors and connectivity capabilities, enabling them to be part of the Internet of Things (IoT) ecosystem. This connectivity allows for real-time monitoring, data collection, and remote diagnostics, leading to predictive maintenance and improved overall equipment effectiveness.
Condition Monitoring: Smart gearboxes utilize sensors to monitor various parameters such as temperature, vibration, and lubrication levels. By continuously monitoring these factors, manufacturers can detect potential issues early and take proactive measures to prevent downtime and unplanned maintenance.
Remote Control and Adjustment: Some modern industrial gearboxes can be remotely controlled and adjusted through digital interfaces. This feature facilitates precise tuning of gearbox settings to optimize performance for specific tasks or changing production demands.
Advanced Analytics: The data collected from smart gearboxes can be analyzed using advanced analytics tools. This analysis provides insights into gearbox performance, wear patterns, and trends, helping manufacturers make informed decisions about maintenance and process improvements.
Energy Efficiency: Smart gearboxes may incorporate energy optimization algorithms that adjust power delivery based on real-time demand. This contributes to energy efficiency and cost savings, particularly in applications with variable load requirements.
Digital Twins: The concept of digital twins, which involves creating virtual models of physical gearboxes, is gaining traction. Digital twins allow engineers to simulate and test different operating conditions and scenarios, aiding in design optimization and performance prediction.

These emerging trends in industrial gearbox technology reflect a shift toward more intelligent, connected, and efficient systems. By embracing smart features and leveraging digital capabilities, manufacturers can unlock new levels of productivity, reliability, and innovation in their operations.

industrial gearbox

Efficient Power Distribution and Motion Control with Industrial Gearboxes

Industrial gearboxes play a crucial role in ensuring efficient power distribution and precise motion control within mechanical systems. Here’s how they achieve these functions:

Power Transmission: Industrial gearboxes efficiently transfer power from the input shaft to the output shaft through a series of gears with different tooth configurations. The gears mesh and transmit torque, allowing power to be distributed and converted at the desired speed and torque levels.
Gear Ratio Selection: By choosing appropriate gear ratios, industrial gearboxes enable the adjustment of output speed and torque according to the application’s requirements. This flexibility allows for efficient power distribution based on specific operational needs.
Reduction of Speed: In cases where high-speed input needs to be converted into low-speed output with increased torque, gearboxes use gear reduction to achieve the desired motion control. This is particularly beneficial for heavy-duty applications requiring precision and controlled movement.
Increase in Torque: Conversely, industrial gearboxes can increase torque while reducing speed, which is valuable for applications requiring high force output, such as heavy lifting or material processing.
Motion Control: Gearboxes provide precise control over the motion of machinery by adjusting speed and torque. This is essential for tasks that demand accurate positioning, synchronization, and coordination of components.
Directional Changes: Some gearbox designs, such as bevel or worm gearboxes, enable changes in motion direction. This capability is crucial for applications involving complex motion patterns or reversing movements.
Consistency and Reliability: Industrial gearboxes ensure consistent power distribution and motion control over prolonged periods, contributing to the reliability and stability of mechanical systems.

Overall, industrial gearboxes optimize power distribution and motion control, enhancing the efficiency, accuracy, and performance of various machinery and equipment across different industries.

industrial gearbox

Contribution of Industrial Gearboxes to Power Transmission

Industrial gearboxes play a vital role in power transmission within mechanical systems by efficiently transmitting torque and speed between input and output shafts. They contribute to power transmission through the following mechanisms:

Gear Reduction: Industrial gearboxes use gears of different sizes to achieve gear reduction, where the output shaft rotates at a lower speed than the input shaft. This results in an increase in torque, allowing the gearbox to handle heavy loads and challenging tasks.
Gear Multiplication: In some cases, gearboxes can achieve gear multiplication, where the output shaft rotates at a higher speed than the input shaft. While torque is reduced, this configuration is useful for applications requiring high-speed output.
Changing Direction: Gearboxes can change the direction of rotation between input and output shafts. This feature is valuable for machinery that requires rotational direction reversal, such as vehicles, cranes, and conveyors.
Torque Conversion: By adjusting the gear ratios, industrial gearboxes can convert torque from one level to another, enabling efficient power transmission to meet specific operational requirements.
Speed Control: Industrial gearboxes allow for precise control over the speed of machinery. By selecting appropriate gear ratios, operators can ensure that equipment operates at the desired speed for optimal performance.
Adapting to Load Conditions: Industrial gearboxes can adapt to varying load conditions by adjusting gear ratios. This adaptability is essential for machinery that experiences changing load demands during operation.

Industrial gearboxes are crucial components in mechanical systems across various industries, enabling efficient and effective power transmission for a wide range of applications.

China OEM Industrial Applications Gearbox with Reduction Ratio 50-120 sequential gearbox
editor by CX 2024-04-25

China factory CZPT Drive Power Reducer Gearbox Industrial Gearbox Types with Hot selling

Product Description

Aokman Drive power reducer gearbox industrial gearbox types

Product Description

1. Model Number
Types: H1,H2,H3,H4 Parallel Shaft Gearbox
Sizes: 1,2,3,4,5,24,25,26

2. Product Characteristics
(1)Large torque range, capable of horizontal mounting and vertical mounting.
(2)High-efficiency and long life-span, high permissible axial and radial loads.
(3)Low noise, high reliability and compact structure and so on.
(4)Output shafts type: CHINAMFG shaft, hollow shaft and hollow shaft with shrink disk.
(5)Low noise, high reliability and compact structure.

DimensionsCustomization according to the application.

Rated Power:4KW~3015KW
Rated Torque:0.79N.m~9N.m

Ratio	I=1/1.25~1/450
Gear Arrangement	Helical Hardened Gearbox
Rated Torque	0.79n.M~900kn.M
Rated Power	4kw~3015kw
Input Speed	1500r/Min,1000r/Min,750r/Min

Packaging & Shipping

Company Profile

Our Advantages

FAQ

1.Q:What kinds of gearbox can you produce for us?

A:Main products of our company: UDL series speed variator,RV series worm gear reducer, ATA series shaft mounted gearbox, X,B series gear reducer,
P series planetary gearbox and R, S, K, and F series helical-tooth reducer, more
than 1 hundred models and thousands of specifications
2.Q:Can you make as per custom drawing?
A: Yes, we offer customized service for customers.
3.Q:What is your terms of payment ?
A: 30% Advance payment by T/T after signing the contract.70% before delivery
4.Q:What is your MOQ?
A: 1 Set
If you have any demand for our products please feel free to contact me.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application:	Machinery
Function:	Change Drive Torque, Speed Changing, Speed Reduction
Layout:	Helical
Hardness:	Hardened Tooth Surface
Installation:	Horizontal Type
Step:	Double-Step

Customization:	Available \| Customized Request

industrial gearbox

Considerations for Choosing Lubrication for Industrial Gearboxes

Choosing the right lubrication for industrial gearboxes is crucial for ensuring optimal performance, longevity, and efficiency. Several important considerations should be taken into account when selecting lubrication:

1. Operating Conditions: The operating environment, including temperature, humidity, and contaminants, affects the choice of lubrication. Extreme temperatures may require lubricants with specific temperature ranges.

2. Load and Torque: The magnitude of load and torque influences the selection of lubrication with appropriate viscosity and film strength to provide effective protection under varying conditions.

3. Speed and RPM: Gearbox speed and RPM determine the lubrication’s ability to maintain a stable lubricating film between gear teeth and other components.

4. Lubrication Interval: Consider the required lubrication frequency and intervals. Some applications may demand lubricants with longer service intervals to minimize downtime.

5. Gearbox Type: Different gearbox designs, such as helical, bevel, or worm, may have varying lubrication requirements due to differences in gear engagement and motion.

6. Compatibility: Ensure the selected lubricant is compatible with the gearbox materials, seals, and components to prevent degradation or damage.

7. Contamination Control: Lubricants should possess effective anti-contamination properties to minimize the risk of particles or debris affecting gearbox performance.

8. Water Resistance: In applications exposed to water or moisture, water-resistant lubricants help prevent corrosion and maintain proper lubrication properties.

9. Additives: Some lubricants include additives that enhance performance, such as anti-wear, anti-foam, and extreme pressure additives.

10. Environmental Considerations: Evaluate the environmental impact of the chosen lubrication, including disposal and potential harm to the ecosystem.

11. Manufacturer Recommendations: Follow the gearbox manufacturer’s recommendations and guidelines for lubrication type, viscosity, and maintenance practices.

Choosing the appropriate lubrication involves a comprehensive assessment of these factors, ensuring that the lubricant selected is well-suited for the specific demands of the industrial gearbox and its application.

industrial gearbox

Drawbacks and Limitations of Industrial Gearbox Systems

While industrial gearbox systems offer numerous benefits, they also come with certain drawbacks and limitations:

1. Size and Weight: Industrial gearboxes can be large and heavy, which may require additional space and structural support in machinery design.

2. Efficiency Loss: Gearboxes can introduce energy losses due to friction and heat generation, especially in applications with high-speed rotations.

3. Maintenance Requirements: Gearboxes need regular maintenance to ensure optimal performance, including lubrication, gear inspections, and potential replacement of worn components.

4. Cost: The design, manufacturing, and installation of industrial gearbox systems can be expensive, especially for custom or specialized solutions.

5. Noise and Vibration: Gearboxes can generate noise and vibration, which may require additional measures for noise reduction and vibration damping.

6. Limited Operating Range: Each gearbox has a specific torque and speed range where it operates efficiently. Operating outside these limits can lead to reduced performance and potential damage.

Despite these limitations, industrial gearbox systems remain essential components in many industries due to their ability to efficiently transmit power, control motion, and adapt to various applications.

industrial gearbox

Types of Industrial Gearboxes and Their Functions

Industrial gearboxes come in various types, each designed for specific functions and applications. Here are some common types of industrial gearboxes and their functions:

Helical Gearbox: Helical gearboxes have helical gears that provide smooth and quiet operation. They are suitable for applications requiring high efficiency and moderate to high torque transmission.
Bevel Gearbox: Bevel gearboxes have bevel gears that transmit power between intersecting shafts at different angles. They are used in applications such as right-angle power transmission.
Worm Gearbox: Worm gearboxes consist of a worm gear and a worm wheel. They offer high reduction ratios and are commonly used for applications where precise speed reduction is required.
Planetary Gearbox: Planetary gearboxes feature planetary gears arranged around a central sun gear. They offer high torque density and are used in applications requiring compact size and high efficiency.
Spur Gearbox: Spur gearboxes have straight-cut teeth and are suitable for applications with parallel shafts. They offer simple and cost-effective power transmission.
Parallel Shaft Gearbox: Parallel shaft gearboxes transmit power between parallel shafts. They are versatile and used in a wide range of industrial applications.
Right-Angle Gearbox: Right-angle gearboxes transmit power between shafts that are positioned at a 90-degree angle. They are used when space constraints or specific configurations require such an arrangement.
Helical-Bevel Gearbox: Helical-bevel gearboxes combine the features of helical and bevel gearboxes, offering both efficiency and the ability to handle right-angle power transmission.
Helical-Worm Gearbox: Helical-worm gearboxes combine helical and worm gearsets. They provide high reduction ratios and are suitable for applications requiring high torque and moderate efficiency.

Each type of industrial gearbox has its own unique characteristics and functions, making them suitable for specific industrial tasks and requirements.

China factory CZPT Drive Power Reducer Gearbox Industrial Gearbox Types with Hot selling
editor by CX 2024-04-23

China high quality Desboer ND110 Series Ratio16-100 Helical Precision Speed Reducer Planetary Gearbox for Servo Stepper Motor Tool Industrial Automation Robotics Laser Cutting Mac with Good quality

Product Description

The ND110 series planetary gearboxes are designed and machined as a single unit with special tapered roller bearings to provide high radial load, high torque, ultra-precision, and small size. The ND series uses in highly rigid industries such as fiber optic laser equipment, floor track equipment, robot seventh axis, Parallel robots (spider hand) machine tools, and rotating arms.
Product Name: High Precision Planetary Reducer
Product Series: ND110 Series
Product features: high torque, high load, ultra-precision, small size
Product Description:
Integrated design concept with high-strength bearings ensure the product itself is durable and efficient
A variety of output ideas such as shaft output, flange and gear are available.
1 arc minute ≤ backlash ≤ 3 arc minutes
Reduction ratios ranging from 3 to 100
Frame design: increases torque and optimizes power transmission
Optimised selection of oil seals: reduces friction and laminate transmission efficiency
Protection class IP65
Warranty: 2 years

Our Advantages

High torque
High load
ultra-precision
Small size

Detailed Photos

Product Parameters

Segment number	Single segment
Ratio	i	4	5	7		10
Rated output torque	Nm	250	310	280		210
Emergency stop torque	Nm	Three times of Maximum Output Torque
Rated input speed	Rpm	4000
Max input speed	Rpm	8000
Ultraprecise backlash	arcmin	≤1
Precision backlash	arcmin	≤3
Standard backlash	arcmin	≤5
Torsional rigidity	Nm/arcmin	82
Max.bending moment	Nm	430
Max.axial force	N	2990
Service life	hr	30000(15000 under continuous operation)
Efficiency	%	≥97%
Weight	kg	5.6
Operating Temperature	ºC	-10ºC~+90ºC
Lubrication		Synthetic grease
Protection class		IP64
Mounting Position		All directions
Noise level(N1=3000rpm,non-loaded)	dB(A)	≤60
Rotary inertia	Kg·cm²	2.87		2.71	2.62	2.57

Applicable Industries

Packaging Machinery Mechanical Hand Textile Machinery

Non Standard automation Machine Tool Printing Equipment

Certifications

Company Profile

DESBOER (HangZhou) Transmission Technology Co., Ltd. is a subsidiary of DESBOER (China), which is committed to the design, development, customized production and sales of high precision planetary reducer as 1 of the technology company. Our company has over 10 years of design, production and sales experience, the main products are the high precision planetary reducer, gear, rack, etc., with high quality, short delivery period, high cost performance and other advantages to better serve the demand of global customers. It is worth noting that we remove the intermediate link sale from the factory directly to customers, so that you can get the most ideal price and also get our best quality service simultaneously.

About Research

In order to strengthen the advantages of products in the international market, the head company in Kyoto, Japan to established KABUSHIKIKAISYA KYOEKI, mainly engaged in the development of DESBOER high precision planetary reducer, high precision of transmission components such as the development work, to provide the most advanced design technology and the most high-quality products for the international market.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application:	Motor, Machinery, Marine, Agricultural Machinery, CNC Machine
Function:	Change Drive Torque, Speed Changing, Speed Reduction
Layout:	Plantery Type
Hardness:	Hardened Tooth Surface
Installation:	All Directions
Step:	Single-Step

Customization:	Available \| Customized Request

industrial gearbox

Customization of Industrial Gearboxes for Specific Industrial Needs

Yes, industrial gearboxes can be customized to meet specific industrial needs and requirements. Manufacturers offer customization options to ensure that the gearbox design and specifications align with the unique demands of different applications:

1. Gear Ratio: Industrial gearboxes can be customized to achieve specific gear ratios, allowing precise control over speed reduction or increase according to the application’s requirements.

2. Torque Capacity: Gearboxes can be designed with varying torque capacities to handle different levels of load and stress in heavy-duty applications.

3. Mounting Configurations: Gearboxes can be customized with different mounting options, such as flange or shaft-mounted designs, to fit seamlessly into the existing machinery.

4. Lubrication: Manufacturers can tailor the lubrication system of the gearbox to suit the operating conditions and environmental factors of the specific application.

5. Materials and Coatings: Industrial gearboxes can be customized with specific materials and coatings to enhance corrosion resistance, wear resistance, and durability.

6. Accessories and Features: Customizable features may include input and output shaft configurations, enclosures, cooling systems, and additional accessories to optimize performance.

7. Noise and Vibration Control: Custom designs can incorporate features to reduce noise and vibration, ensuring quieter and smoother operation.

8. Integration with Control Systems: Gearboxes can be customized to seamlessly integrate with control systems and automation technologies.

Manufacturers work closely with customers to understand their unique requirements and tailor industrial gearboxes accordingly. Customization ensures that the gearbox effectively addresses the specific challenges and demands of various industries, enhancing overall system performance and efficiency.

industrial gearbox

Factors to Consider When Selecting the Right Industrial Gearbox for an Application

Load and Torque Requirements: Determine the maximum load and torque the gearbox will need to handle in the application.
Speed Range: Consider the required speed range for both input and output shafts.
Operating Conditions: Evaluate the environmental conditions, such as temperature, humidity, and presence of dust or chemicals.
Space Constraints: Take into account the available installation space and clearance requirements.
Efficiency: Choose a gearbox with the appropriate efficiency rating to minimize power losses.
Noise and Vibration: Consider noise and vibration levels, especially in applications where low noise is crucial.
Service and Maintenance: Assess ease of maintenance, accessibility for repairs, and availability of replacement parts.
Mounting and Alignment: Ensure compatibility with the existing machinery and proper shaft alignment.
Cost and Budget: Balance performance requirements with budget constraints.
Expected Lifespan: Choose a gearbox with a suitable lifespan for the application’s durability needs.
Gearbox Type: Select the appropriate gearbox type (helical, bevel, worm, etc.) based on the application’s specific requirements.

industrial gearbox

Handling Different Torque and Speed Requirements

Industrial gearboxes are designed to handle varying torque and speed requirements in mechanical systems. This versatility is achieved through the use of different gear configurations and ratios. Here’s how industrial gearboxes handle different torque and speed requirements:

Gear Ratios: Industrial gearboxes utilize different gear ratios to achieve the desired output speed and torque. By combining gears of different sizes, gearboxes can increase torque while reducing speed (low-speed, high-torque) or increase speed while reducing torque (high-speed, low-torque).
Planetary Gear Systems: Planetary gearboxes, also known as epicyclic gearboxes, offer multiple gear stages within a compact design. They use a central sun gear, planet gears, and a ring gear to achieve various speed and torque combinations.
Helical Gears: Helical gears are commonly used in industrial gearboxes to transmit power smoothly and efficiently. Their angled teeth help distribute the load more evenly, reducing noise and vibration.
Bevel Gears: Bevel gearboxes are suitable for transmitting power between non-parallel shafts. They can handle varying torque and speed requirements by changing the angle and size of the gear teeth.
Worm Gears: Worm gearboxes offer a high reduction ratio in a compact design. They are useful for applications requiring high torque and lower speed.

Industrial gearboxes are selected based on the specific requirements of the application. Factors such as input speed, desired output speed, torque load, and operating conditions are considered when choosing the appropriate gearbox type and configuration. This allows industrial gearboxes to efficiently handle a wide range of torque and speed requirements across different industrial applications.

China high quality Desboer ND110 Series Ratio16-100 Helical Precision Speed Reducer Planetary Gearbox for Servo Stepper Motor Tool Industrial Automation Robotics Laser Cutting Mac with Good quality
editor by CX 2024-04-17

China Standard 380V 50Hz AC Gear Motor Nmrv Worm Industrial Drive Transmission Gearbox with Good quality

Product Description

380V 50Hz AC Gear Motor NMRV Worm Industrial Drive Transmission Gearbox

IEC Motor Specifications:

Power	0.18 ~ 315kw
Voltage	220/380V, 380/660V
Frequency	50Hz, 60Hz
Frame Size	56 ~ 355
Phase	Single, Three
Efficiency Class	IE1, IE2, IE3
Poles Nos.	2, 4, 6, 8
Protection Class	IP55
Insulation Class	F
Mounting Type	B14, B3, B5, B35, B34
Ambient Temperature	-15 ~ +40 °C
Altitude	≤1000M
Material	Aluminum/Cast Iron

Gearbox Specifications:

NMRV	PAM	N	M	P	D
	IEC				5	7.5	10	15	20	25	30	40	50	60	80	100
571	56B14	50	65	80	9	9	9	9	9	–	9	9	9	9	–	–
030	63B5	95	115	140	11	11	11	11	11	11	11	11	11	–	–	–
	63B14	60	75	90
	56B5	80	100	120	9	9	9	9	9	9	9	9	9	9	9	–
	56B14	50	65	80
040	71B5	110	130	160	14	14	14	14	14	14	14	14	–	–	–	–
	71B14	70	85	105
	63B5	95	115	140	11	11	11	11	11	11	11	11	11	11	11	11
	63B14	60	75	90
	56B5	80	100	120	–	–	–	–	–	–	–	–	9	9	9	9
050	80B5	130	165	200	19	19	19	19	19	19	19	–	–	–	–	–
	80B14	80	100	120
	71B5	110	130	160	14	14	14	14	14	14	14	14	14	14	14	–
	71B14	70	85	105
	63B5	95	115	140	–	–	–	–	–	–	–	11	11	11	11	11
063	90B5	130	165	200	24	24	24	24	24	24	24	–	–	–	–	–
	90B14	95	115	140
	80B5	130	165	200	19	19	19	19	19	19	19	19	19	19	–	–
	80B14	80	100	120
	71B5	110	130	160	–	–	–	–	–	–	–	14	14	14	14	14
	71B14	70	85	105
075	100/112B5	180	215	250	28	28	28	–	–	–	–	–	–	–	–	–
	100/112B14	110	130	160
	90B5	130	165	200	24	24	24	24	24	24	24	24	–	–	–	–
	90B14	95	115	140
	80B5	130	165	200	–	–	–	–	19	19	19	19	19	19	19	19
	80B14	80	100	120
	71B5	110	130	160	–	–	–	–	–	–	–	–	14	14	14	14
090	100/112B5	180	215	250	28	28	28	28	28	28	28	–	–	–	–	–
	100/112B14	110	130	160
	90B5	130	165	200	24	24	24	24	24	24	24	24	24	24	–	–
	90B14	95	115	140
	80B5	130	165	200	–	–	–	–	–	–	–	19	19	19	19	19
	80B14	80	100	120
110	132B5	230	265	300	–	38	38	38	38	–	–	–	–	–	–	–
	100/112B5	180	215	250	–	28	28	28	28	28	28	28	28	28	–	–
	90B5	130	165	200	–	–	–	–	–	24	24	24	24	24	24	24
	80B5	130	165	200	–	–	–	–	–	–	–	–	–	–	19	19
130	132B5	230	265	300	–	38	38	38	38	38	38	38	–	–	–	–
	100 /112B5	180	215	250	–	–	–	–	–	28	28	28	28	28	28	28
	90B5	130	165	200	–	–	–	–	–	–	–	–	–	–	24	24

Company Product Portfolio

1. AC gear motor
2. DC & BLDC gear motor
3. Worm gearbox
4. Helical gearbox
5. Coreless motor
6. PM Synchronous Motor
7. Motor controller
8. Customized motor

If you are looking for any types of motors and gearboxes, please tell us about your requirement. We hope to provide a suitable drive solution for you.

Company Overview

Certificates

About Greensky Mechanical

HISTORY: Greensky is a mechanical brand of CHINAMFG Power Co., Ltd. With over 10 years’
mechanical manufacturing experiences, CHINAMFG Power always strictly stands on the
principle of Best Customer Satisfaction.

QUALITY: Material Inspection, Production Control, Finished Goods Test, Pre-dellivery Inspection

MISSION: “Once and forever” is our goal to serve customers in the world. Once we do
business with customer, we will do business forever.

MARKET: 30 different countries, mainly Germany, Austria, Japan, USA and Middle-East.

DELIVERY: 100% on-time delivery Guaranteed.

SERVICES: Fast response in English, German, Japanese and Chinese languages.

OEM: Customized orders are welcome at CHINAMFG Power.

Exhibitions

FAQ

1 Q: What’s your MOQ for AC gear motor?
A: 1unit is ok for different types.

2 Q: What about your warranty for your AC gear motor?
A: One year.

3 Q: Do you provide OEM service with customer-logo?
A: Yes, we could do OEM orders, but we mainly focus on our own brand.

4 Q: How about your payment terms ?
A: TT, western union and paypal. 100% payment in advanced for orders less $5,000. 30% deposit and balance before delivery for orders over $5,000.

5 Q: How about your packing ?
A: Carton, Plywood case. If you need more, we can pack all goods with pallet

6 Q: What information should be given, if I buy AC gear motor from you ?
A: Rated power, gearbox ratio, input speed, mounting position. More details, better!

7 Q: How do you deliver the AC gear motor?
A: We will compare and choose the most suitable ways of delivery by sea, air or express courier.

We hope you will enjoy cooperating with us.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application:	Universal
Speed:	Variable Speed
Number of Stator:	Single-Phase
Function:	Driving
Casing Protection:	Closed Type
Number of Poles:	4

Samples:	US$ 100/Piece 1 Piece(Min.Order) \| Request Sample

Customization:	Available \| Customized Request

industrial gearbox

Enhancing Efficiency of Conveyor Systems and Manufacturing with Industrial Gearboxes

Torque Multiplication: Industrial gearboxes allow for torque multiplication, enabling conveyor systems to handle heavy loads with ease. This ensures consistent and reliable movement of materials along the conveyor belts.
Speed Control: Gearboxes provide precise speed control, allowing manufacturers to adjust the conveyor’s speed according to the specific production requirements. This helps optimize the manufacturing process by maintaining a steady flow of materials.
Reduced Downtime: By efficiently transmitting power and torque, industrial gearboxes minimize wear and tear on conveyor components. This results in reduced maintenance and downtime, leading to increased operational uptime.
Motion Synchronization: Gearboxes enable synchronized movement of multiple conveyor belts or other manufacturing components. This synchronization ensures that various stages of the manufacturing process are properly coordinated, reducing bottlenecks and errors.
Energy Efficiency: Industrial gearboxes help optimize energy consumption by converting high-speed input power to the appropriate output speed for the application. This energy-efficient conversion contributes to cost savings and sustainability.
Precision and Accuracy: Gearboxes provide precise motion control, which is essential for manufacturing processes that require accurate positioning, cutting, shaping, or assembly. This precision enhances the quality of the final products.
Adaptability: Industrial gearboxes can be customized to match the specific requirements of conveyor systems and manufacturing equipment. This adaptability ensures that gearboxes can effectively handle a wide range of tasks and applications.

industrial gearbox

Efficient Power Distribution and Motion Control with Industrial Gearboxes

Industrial gearboxes play a crucial role in ensuring efficient power distribution and precise motion control within mechanical systems. Here’s how they achieve these functions:

Power Transmission: Industrial gearboxes efficiently transfer power from the input shaft to the output shaft through a series of gears with different tooth configurations. The gears mesh and transmit torque, allowing power to be distributed and converted at the desired speed and torque levels.
Gear Ratio Selection: By choosing appropriate gear ratios, industrial gearboxes enable the adjustment of output speed and torque according to the application’s requirements. This flexibility allows for efficient power distribution based on specific operational needs.
Reduction of Speed: In cases where high-speed input needs to be converted into low-speed output with increased torque, gearboxes use gear reduction to achieve the desired motion control. This is particularly beneficial for heavy-duty applications requiring precision and controlled movement.
Increase in Torque: Conversely, industrial gearboxes can increase torque while reducing speed, which is valuable for applications requiring high force output, such as heavy lifting or material processing.
Motion Control: Gearboxes provide precise control over the motion of machinery by adjusting speed and torque. This is essential for tasks that demand accurate positioning, synchronization, and coordination of components.
Directional Changes: Some gearbox designs, such as bevel or worm gearboxes, enable changes in motion direction. This capability is crucial for applications involving complex motion patterns or reversing movements.
Consistency and Reliability: Industrial gearboxes ensure consistent power distribution and motion control over prolonged periods, contributing to the reliability and stability of mechanical systems.

Overall, industrial gearboxes optimize power distribution and motion control, enhancing the efficiency, accuracy, and performance of various machinery and equipment across different industries.

industrial gearbox

Variations in Industrial Gearbox Designs for Specific Tasks

Helical Gearboxes: Helical gearboxes are known for their efficiency and smooth operation. They are commonly used in applications where precision, low noise, and high efficiency are required, such as conveyors, pumps, and compressors.
Bevel Gearboxes: Bevel gearboxes are suitable for transmitting power between non-parallel shafts, making them ideal for applications like printing presses, packaging machinery, and woodworking equipment.
Worm Gearboxes: Worm gearboxes offer high torque multiplication and are often used in heavy-duty applications such as mining equipment, elevators, and material handling systems.
Planetary Gearboxes: Planetary gearboxes provide excellent power-to-weight ratios and compact designs. They are commonly used in robotics, precision machinery, and aerospace applications.
Parallel Shaft Gearboxes: Parallel shaft gearboxes are versatile and can handle a wide range of applications, including conveyors, mixers, agitators, and industrial fans.
Right-Angle Gearboxes: Right-angle gearboxes are designed to transmit power at a 90-degree angle, making them suitable for applications such as paper mills, textile machinery, and cooling towers.

China Standard 380V 50Hz AC Gear Motor Nmrv Worm Industrial Drive Transmission Gearbox with Good quality
editor by CX 2024-04-16

China manufacturer Industrial Automation Gearbox with Metal Shaft DC Geared Motor differential gearbox

Product Description

Industrial Automation Gearbox with Metal Shaft DC Geared Motor

Product Description

Gearbox dimensions:

Model: ZWBPD571571-36
Voltage range: 3.0 to 24V
Rated voltage: 12V
Motor length: D24 x 30.8±0.2mm
Gearhead length and ratio: D24 x 24.5mm±0.2mm (1:36)
No-loading:
Speed: 162±5% rpm
Current: 75±5% mA
On-loading:
Speed: 140±5% rpm
Current: 215±5% mA
Torque: 559 gf.cm

Can customize product as per customer’s requirements:

Model	Application Parameters								Rated Torque of Gear Box	Instant Torque of Gear Box	Gear Ratio	Gear Box Length L1
	Rated	At No Load		At Rated Load				Overall Length L
	Voltage	Speed	Current	Speed	Current	Torque		Overall Length L
	VDC	rpm	mA	rpm	mA	gf.cm	mN.m	mm	gf.cm	gf.cm		mm
ZWBPD571571-16	12.0	365	75	315	215	248	24.4	55.5	15000	45000	16	24.7
ZWBPD571571-24	12.0	243	75	210	215	373	36.5		15000	45000	24
ZWBPD571571-36	12.0	162	75	140	215	559	54.8		15000	45000	36
ZWBPD571571-64	12.0	91	75	79	220	835	81.8	62.5	15000	45000	64	31.7
ZWBPD571571-96	12.0	61	75	52	220	1144	112.2		15000	45000	96
ZWBPD571571-144	12.0	41	75	35	220	1878	184.1		15000	45000	144
ZWBPD571571-216	12.0	27	75	23	220	2817	276.2		15000	45000	216
ZWBPD571571-256	12.0	23	80	20	220	2804	275.0	69.5	15000	45000	256	38.7
ZWBPD571571-384	12.0	15	80	13	220	4206	412.5		15000	45000	384
ZWBPD571571-576	12.0	10	80	9	220	6309	618.7		15000	45000	576
ZWBPD571571-864	12.0	7	80	6	220	9464	928.1		15000	45000	864

above specifications just for reference and customizable according to requirements.

Integrated Drive Control Module.

Please let us know your requirements and we will provide you with micro transmission solutions.

2D Drawing

Detailed Photos

Application

Smart wearable devices	watch,VR,AR,XR and etc.
Household application	kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc.
communication equipment	5G base station,video conference,mobile phone and etc.
Office automation equipments	scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine, screen, lifting socket, display,notebook PC and etc.
Automotive products	conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc.
Toys and models	radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc.
Medical equipments	blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc.
Industrials	flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc.
Electric power tools	electric drill, screwdriver,garden tool and etc.
Precision instruments	optics instruments,automatic vending machine, wire-stripping machine and etc.
Personal care	tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc.
Consumer electronics	camera, mobile phone,digital camera, automatic retracting device,camcorder, kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc.
robots	educational robot, programming robot, medical robot, escort robot and etc.

Company Profile

HangZhou CHINAMFG Machinery & Electronics Co., Ltd was established in 2001,We provide the total drive solution for customers from design, tooling fabrication, components manufacturing and assembly.

Workshop

Testing Equipment

1) Competitive Advantages

1) Competitive Advantages
19+year experience in manufacturing motor gearbox
We provide technical support from r&d, prototype, testing, assembly and serial production , ODM &OEM
Competitive Price
Product Performance: Low noise, High efficiency, Long lifespan
Prompt Delivery: 15 working days after payment
Small Orders Accepted

2) Main Products

Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,power: 0.01-40W,output speed:5-2000rpm and output torque:1.0 gf.cm -50kgf.cm,
Customized worm and gear transmission machinery;
Precise electromechanical motion module;
Precise component and assembly of plastic and metal powder injection.

Our Services

ODM & OEM
Gearbox design and development
Related technology support
Micro drive gearbox custom solution

Packaging & Shipping

1) Packing Details

packed in nylon firstly, then carton, and then reinforced with wooden case for outer packing.
Or according to client’s requirement.

2) Shipping Details

samples will be shipped within 10 days;
batch order leading time according to the actual situation.

Certifications

Certifications

We Have passed to hold ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).

and more…

FAQ

FAQ

1. Can you make the gearbox with custom specifications?
YES. We have design and development team, also a great term of engineers, each of them have
many work years experience.

2.Do you provide the samples?
YES. Our company can provide the samples to you, and the delivery time is about 5-15days according to the specification of gearbox you need.

3.What is your MOQ?
Our MOQ is 2000pcs. But at the beginning of our business, we accept small order.

4. Do you have the item in stock?
I am sorry we donot have the item in stock, All products are made with orders.

5. Do you provide technology support?
YES. Our company have design and development team, we can provide technology support if you
need.

6.How to ship to us?
We will ship the goods to you according to the DHL or UPS or FEDEX etc account you provide.

7.How to pay the money?
We accept T/T in advance. Also we have different bank account for receiving money, like US dollors or RMB etc.

8. How can I know the product is suitable for me?
Frist, you need to provide us the more details information about the product. We will recommend the item to you according to your requirement of specification. After you confirm, we will prepare the samples to you. also we will offer some good advances according to your product use.

9. Can I come to your company to visit?
YES, you can come to our company to visit at anytime, and welcome to visit our company.

10. How do contact us ?
Please send an inquiry

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application:	Universal, Industrial, Household Appliances, Car, Power Tools
Operating Speed:	Low Speed
Excitation Mode:	Permanent Magnet
Function:	Control
Casing Protection:	Drip-Proof
Number of Poles:	4

Customization:	Available \| Customized Request

industrial gearbox

Contribution of Industrial Gearboxes to Energy Efficiency

Industrial gearboxes play a significant role in enhancing energy efficiency across various machinery and equipment applications. Their contribution to energy efficiency is notable in several ways:

1. Speed and Torque Conversion: Industrial gearboxes facilitate the conversion of high-speed, low-torque input to low-speed, high-torque output. This conversion allows machinery to operate at optimal speeds while maintaining the required power, reducing energy wastage.

2. Matching Load and Power: Gearboxes enable the selection of the most efficient operating speed and torque for a specific load. This matching of load and power requirement minimizes excess energy consumption and enhances overall efficiency.

3. Load Distribution: In multi-component systems, gearboxes distribute the load among different components, ensuring an even distribution of work and preventing overloading. This load distribution helps avoid energy losses due to inefficient load handling.

4. Reducing Inefficiencies: Gearboxes help mitigate energy losses caused by mechanical inefficiencies in the transmission system. By optimizing gear design and reducing friction losses, gearboxes ensure effective power transmission.

5. Variable Speed Control: Some industrial gearboxes offer variable speed control, allowing machinery to operate at different speeds as required by the application. This flexibility enhances energy efficiency by adapting to changing operational demands.

6. Regenerative Braking: Certain gearbox systems, like regenerative gearboxes, enable the recovery of energy during braking or deceleration. This captured energy can be reused or fed back into the system, reducing overall energy consumption.

7. Improved Machine Design: Gearboxes contribute to the optimization of machine design, ensuring that components work together harmoniously. Properly designed gear systems minimize energy losses due to misalignment or improper component matching.

8. Reduced Heat Generation: Efficient gearboxes generate less heat during operation, minimizing energy losses associated with heat dissipation and improving overall energy efficiency.

9. Longer Equipment Lifespan: Properly selected and maintained gearboxes improve equipment reliability and lifespan. This prevents premature equipment failure and the associated energy waste from frequent repairs or replacements.

10. Energy Monitoring and Management: Some modern industrial gearboxes come with integrated sensors and monitoring systems that provide real-time data on energy consumption. This data helps operators optimize machinery usage for energy efficiency.

Collectively, these contributions highlight the vital role that industrial gearboxes play in enhancing energy efficiency, reducing energy consumption, and promoting sustainable operations across various industrial sectors.

industrial gearbox

Maintenance Practices for Extending the Lifespan of Industrial Gearboxes

Proper maintenance is essential for ensuring the longevity and reliable performance of industrial gearboxes. Here are some crucial maintenance practices to extend their lifespan:

Lubrication: Regularly inspect and maintain the gearbox’s lubrication system. Use the recommended lubricants and ensure proper oil levels to minimize friction, reduce wear, and dissipate heat effectively.
Temperature Monitoring: Keep track of the operating temperature of the gearbox using temperature sensors. Abnormal temperature increases can indicate issues such as inadequate lubrication or gear misalignment.
Vibration Analysis: Implement vibration analysis techniques to detect potential problems early. Excessive vibration may signal misalignments, gear damage, or other issues that require attention.
Visual Inspections: Conduct routine visual inspections of the gearbox for signs of oil leaks, corrosion, worn gears, or other visible abnormalities. Address any issues promptly to prevent further damage.
Alignment Checks: Regularly check and adjust the alignment of the gearbox and connected components. Misalignments can lead to increased wear and reduced efficiency.
Torque and Load Analysis: Monitor the gearbox’s torque and load conditions to ensure they remain within recommended limits. Excessive loads can accelerate wear and lead to premature failure.
Seal Maintenance: Inspect and maintain seals to prevent contaminants from entering the gearbox and to retain lubricants. Damaged seals can lead to contamination and lubrication breakdown.
Regular Cleaning: Keep the gearbox clean and free from debris, dust, and dirt. Cleanliness helps prevent abrasive particles from causing wear on gears and other components.
Periodic Overhaul: Plan for scheduled gearbox overhauls to replace worn or damaged parts. Follow manufacturer guidelines and recommended intervals for these overhauls.
Training and Documentation: Ensure that maintenance personnel receive proper training on gearbox maintenance and record all maintenance activities and findings. This documentation helps track the gearbox’s history and informs future maintenance decisions.

By adhering to these maintenance practices, industrial gearboxes can operate optimally, minimize downtime, and achieve their intended lifespan, contributing to the overall efficiency and reliability of the machinery they are a part of.

industrial gearbox

Types of Industrial Gearboxes and Their Functions

Industrial gearboxes come in various types, each designed for specific functions and applications. Here are some common types of industrial gearboxes and their functions:

Helical Gearbox: Helical gearboxes have helical gears that provide smooth and quiet operation. They are suitable for applications requiring high efficiency and moderate to high torque transmission.
Bevel Gearbox: Bevel gearboxes have bevel gears that transmit power between intersecting shafts at different angles. They are used in applications such as right-angle power transmission.
Worm Gearbox: Worm gearboxes consist of a worm gear and a worm wheel. They offer high reduction ratios and are commonly used for applications where precise speed reduction is required.
Planetary Gearbox: Planetary gearboxes feature planetary gears arranged around a central sun gear. They offer high torque density and are used in applications requiring compact size and high efficiency.
Spur Gearbox: Spur gearboxes have straight-cut teeth and are suitable for applications with parallel shafts. They offer simple and cost-effective power transmission.
Parallel Shaft Gearbox: Parallel shaft gearboxes transmit power between parallel shafts. They are versatile and used in a wide range of industrial applications.
Right-Angle Gearbox: Right-angle gearboxes transmit power between shafts that are positioned at a 90-degree angle. They are used when space constraints or specific configurations require such an arrangement.
Helical-Bevel Gearbox: Helical-bevel gearboxes combine the features of helical and bevel gearboxes, offering both efficiency and the ability to handle right-angle power transmission.
Helical-Worm Gearbox: Helical-worm gearboxes combine helical and worm gearsets. They provide high reduction ratios and are suitable for applications requiring high torque and moderate efficiency.

Each type of industrial gearbox has its own unique characteristics and functions, making them suitable for specific industrial tasks and requirements.

China manufacturer Industrial Automation Gearbox with Metal Shaft DC Geared Motor differential gearbox
editor by CX 2024-04-12

China Best Sales Hollow Shaft Gearbox for Industrial Robot Arm with Great quality

Product Description

Hollow Shaft Gearbox for Industrial Robot Arm

Model:220BX-RVE

More Code And Specification:

E series			C series
Code	Outline dimension	General model	Code	Outline dimension	The original code
120	Φ122	6E	10C	Φ145	150
150	Φ145	20E	27C	Φ181	180
190	Φ190	40E	50C	Φ222	220
220	Φ222	80E	100C	Φ250	250
250	Φ244	110E	200C	Φ345	350
280	Φ280	160E	320C	Φ440	440
320	Φ325	320E	500C	Φ520	520
370	Φ370	450E

Gear ratio And Specification

E Series		C Series
Code	Reduction Ratio	New code	Monomer reduction ratio
120	43,53.5,59,79,103	10CBX	27.00
150	81,105,121,141,161	27CBX	36.57
190	81,105,121,153	50CBX	32.54
220	81,101,121,153	100CBX	36.75
250	81,111,161,175.28	200CBX	34.86
280	81,101,129,145,171	320CBX	35.61
320	81,101,118.5,129,141,171,185	500CBX	37.34
370	81,101,118.5,129,154.8,171,192.4
Note 1: E series,such as by the shell(pin shell)output,the corresponding reduction ratio by 1
Note 2: C series gear ratio refers to the motor installed in the casing of the reduction ratio,if installed on the output flange side,the corresponding reduction ratio by 1

Reducer type code
REV: main bearing built-in E type
RVC: hollow type
REA: with input flange E type
RCA: with input flange hollow type

Application:

Company Information

FAQ
Q: What’re your main products?
A: We currently produce Brushed Dc Motors, Brushed Dc Gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors, Ac Motors and High Precision Planetary Gear Box etc. You can check the specifications for above motors on our website and you can email us to recommend needed motors per your specification too.

Q: How to select a suitable motor?
A:If you have motor pictures or drawings to show us, or you have detailed specs like voltage, speed, torque, motor size, working mode of the motor, needed lifetime and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.

Q: Do you have a customized service for your standard motors?
A: Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.

Q: Do you have an individual design service for motors?
A: Yes, we would like to design motors individually for our customers, but it may need some mold developing cost and design charge.

Q: What’s your lead time?
A: Generally speaking, our regular standard product will need 15-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depend on the specific orders.

Please contact us if you have detailed requests, thank you ! /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application:	Machinery, Robotic
Hardness:	Hardened Tooth Surface
Installation:	Vertical Type
Layout:	Coaxial
Gear Shape:	Cylindrical Gear
Step:	Double-Step

Customization:	Available \| Customized Request

industrial gearbox

Contribution of Industrial Gearboxes to Energy Efficiency

Industrial gearboxes play a significant role in enhancing energy efficiency across various machinery and equipment applications. Their contribution to energy efficiency is notable in several ways:

8. Reduced Heat Generation: Efficient gearboxes generate less heat during operation, minimizing energy losses associated with heat dissipation and improving overall energy efficiency.

industrial gearbox

Maintenance Practices for Extending the Lifespan of Industrial Gearboxes

Proper maintenance is essential for ensuring the longevity and reliable performance of industrial gearboxes. Here are some crucial maintenance practices to extend their lifespan:

Lubrication: Regularly inspect and maintain the gearbox’s lubrication system. Use the recommended lubricants and ensure proper oil levels to minimize friction, reduce wear, and dissipate heat effectively.
Temperature Monitoring: Keep track of the operating temperature of the gearbox using temperature sensors. Abnormal temperature increases can indicate issues such as inadequate lubrication or gear misalignment.
Vibration Analysis: Implement vibration analysis techniques to detect potential problems early. Excessive vibration may signal misalignments, gear damage, or other issues that require attention.
Visual Inspections: Conduct routine visual inspections of the gearbox for signs of oil leaks, corrosion, worn gears, or other visible abnormalities. Address any issues promptly to prevent further damage.
Alignment Checks: Regularly check and adjust the alignment of the gearbox and connected components. Misalignments can lead to increased wear and reduced efficiency.
Torque and Load Analysis: Monitor the gearbox’s torque and load conditions to ensure they remain within recommended limits. Excessive loads can accelerate wear and lead to premature failure.
Seal Maintenance: Inspect and maintain seals to prevent contaminants from entering the gearbox and to retain lubricants. Damaged seals can lead to contamination and lubrication breakdown.
Regular Cleaning: Keep the gearbox clean and free from debris, dust, and dirt. Cleanliness helps prevent abrasive particles from causing wear on gears and other components.
Periodic Overhaul: Plan for scheduled gearbox overhauls to replace worn or damaged parts. Follow manufacturer guidelines and recommended intervals for these overhauls.
Training and Documentation: Ensure that maintenance personnel receive proper training on gearbox maintenance and record all maintenance activities and findings. This documentation helps track the gearbox’s history and informs future maintenance decisions.

industrial gearbox

Handling Different Torque and Speed Requirements

Gear Ratios: Industrial gearboxes utilize different gear ratios to achieve the desired output speed and torque. By combining gears of different sizes, gearboxes can increase torque while reducing speed (low-speed, high-torque) or increase speed while reducing torque (high-speed, low-torque).
Planetary Gear Systems: Planetary gearboxes, also known as epicyclic gearboxes, offer multiple gear stages within a compact design. They use a central sun gear, planet gears, and a ring gear to achieve various speed and torque combinations.
Helical Gears: Helical gears are commonly used in industrial gearboxes to transmit power smoothly and efficiently. Their angled teeth help distribute the load more evenly, reducing noise and vibration.
Bevel Gears: Bevel gearboxes are suitable for transmitting power between non-parallel shafts. They can handle varying torque and speed requirements by changing the angle and size of the gear teeth.
Worm Gears: Worm gearboxes offer a high reduction ratio in a compact design. They are useful for applications requiring high torque and lower speed.

China Best Sales Hollow Shaft Gearbox for Industrial Robot Arm with Great quality
editor by CX 2024-04-11

China Custom Industrial Helical Worm Bevel Hypoid Planetary Cycloidal Cylindrical Shaft Mounted Reduction Nmrv Drive Motor Gearbox with Hot selling

Product Description

Industrial Helical Worm Bevel Hypoid Planetary Cycloidal Cylindrical Shaft Mounted Reduction Nmrv Drive Gear Box Reducer Motor Gearbox

Product Description

1. High modular design, rich optional accessories.
2. Compact design and dimension, lightweight.
3. Wide range of ratio, high efficiency, stable running, and low noise level.
4. High output torque, suitable for heavy-duty working conditions and applications.

General Specification

ANG Industrial Gearbox
Type	Helical Worm Bevel Hypoid Planetary Cycloidal Cylindrical Shaft Mounted
Structure	Coaxial center shaft type, parallel shaft type, 90 degree right angle type
Input power	0.06KW ~ 8000 KW;
Input speed	750rpm 1000rpm 1500rpm 3000rpm at 50Hz, 900rpm 1200rpm 1800rpm 3600rpm at 60Hz
Reduction ratio	1/3.5 ~ 1/4000
Output torque	3 ~ 900kN.m
Install type	Foot / CHINAMFG shaft / Hollow shaft / Output flange…
Efficiency	Single-stage 98%, 2-stage 96%, 3-stage 94%, 4-stage 92%
Precision of gear	Accurate grinding, class 6
Accessories	Foot base / Torque arm / Cooling fan / Cooling coil / Oil pump / Compensation tank …
Options	Easily combined with other gearboxes, such as helical, worm, bevel, or helical-bevel gearbox

Typical Applications

Coal mining
Power Plant Equipment
Metallurgical Industry
Metal Forming Machinery
Petrochemical Industry
Mining Machine
Hoisting Machinery
Cement and Construction Industry
Environmental Protection Industry
Cable Industry
Chemical industry
Food Machinery
Paper Machinery

Application:	Motor, Machinery, Marine, Agricultural Machinery, Conveyor Presser Aerator Pump Turbine Extruder
Function:	Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout:	Coaxial or Right Angle or Parallel Shaft

Samples:	US$ 100/Piece 1 Piece(Min.Order) \| Order Sample Blue or grey

Contribution of Industrial Gearboxes to Energy Efficiency

Industrial gearboxes play a significant role in enhancing energy efficiency across various machinery and equipment applications. Their contribution to energy efficiency is notable in several ways:

8. Reduced Heat Generation: Efficient gearboxes generate less heat during operation, minimizing energy losses associated with heat dissipation and improving overall energy efficiency.

industrial gearbox

Industrial Gearboxes: Handling Shock Loads and Variations in Torque

Industrial gearboxes are designed to handle shock loads and variations in torque through their robust construction and careful engineering:

Shock Load Handling: Industrial gearboxes are equipped to withstand sudden and high-impact forces that can occur during start-up, sudden stops, or unexpected changes in the load. The design often includes durable materials, precision-machined components, and reinforced housing to absorb and distribute the impact, preventing damage to the gearbox and other connected components.

Variations in Torque: Industrial gearboxes are engineered to handle variations in torque by utilizing different gear ratios and gear stages. When torque requirements change, the gearbox adjusts the interaction between gears to ensure the desired output torque is achieved. This ability to manipulate torque allows the gearbox to adapt to varying load conditions without compromising efficiency or reliability.

By providing effective shock load absorption and torque adjustment, industrial gearboxes enhance the overall durability and performance of mechanical systems. Their ability to handle these challenges makes them crucial components in applications where sudden loads and torque variations are common.

industrial gearbox

Contribution of Industrial Gearboxes to Power Transmission

Gear Reduction: Industrial gearboxes use gears of different sizes to achieve gear reduction, where the output shaft rotates at a lower speed than the input shaft. This results in an increase in torque, allowing the gearbox to handle heavy loads and challenging tasks.
Gear Multiplication: In some cases, gearboxes can achieve gear multiplication, where the output shaft rotates at a higher speed than the input shaft. While torque is reduced, this configuration is useful for applications requiring high-speed output.
Changing Direction: Gearboxes can change the direction of rotation between input and output shafts. This feature is valuable for machinery that requires rotational direction reversal, such as vehicles, cranes, and conveyors.
Torque Conversion: By adjusting the gear ratios, industrial gearboxes can convert torque from one level to another, enabling efficient power transmission to meet specific operational requirements.
Speed Control: Industrial gearboxes allow for precise control over the speed of machinery. By selecting appropriate gear ratios, operators can ensure that equipment operates at the desired speed for optimal performance.
Adapting to Load Conditions: Industrial gearboxes can adapt to varying load conditions by adjusting gear ratios. This adaptability is essential for machinery that experiences changing load demands during operation.

Industrial gearboxes are crucial components in mechanical systems across various industries, enabling efficient and effective power transmission for a wide range of applications.

China Custom Industrial Helical Worm Bevel Hypoid Planetary Cycloidal Cylindrical Shaft Mounted Reduction Nmrv Drive Motor Gearbox with Hot selling
editor by CX 2024-03-27

China Professional Worm Gearbox Made in China with Best Sales

Product Description

Product Introduction:

FCNDK series reducer is a new-generation of products developed by our factory on the basis of introducing foreign advanced technology,its’ main features are as follows:

1 Made of high quality aluminum alloy, light weight and non-rusting
2 Large output torque and high radiating efficiency
3 Smooth running and low noise
4 Good-looking appearance, durable service life and small volume
5 Suitable for omnibearing installation

FCNDK

Size	A	B	C	D(H7)	D₁(J6)	E	F	G	G₁	G₂	H	I	L	M	N(h8)	N1	O	P	Q	R
30	54	20	80	14	9	97	32	55	63	51	40	30	56	65	55	29	6.5	75	44	57
40	70	23	100	18(19)	11	121.5	43	70	78	60	50	40	71	75	60	36.5	6.5	87	55	71.5
50	80	30	120	25(24)	14	144	49	80	92	74	60	50	85	85	70	43.5	8.5	100	64	84
63	100	40	144	25(28)	19	174	67	95	112	90	72	63	103	95	80	53	8.5	110	80	102
75	120	50	172	28(35)	24	205	72	112.5	120	105	86	75	112	115	95	57	11	140	93	119
90	140	50	208	35(38)	24	238	74	129.5	140	125	103	90	130	130	110	67	13	160	102	135
110	170	60	252.5	42	28	295	–	160	155	142	127.5	110	144	165	130	74	14	200	125	167.5
130	200	80	292.5	45	30	335	–	180	170	162	147.5	130	155	215	180	81	16	250	140	187.5

Size	S	T	V	K	KA			KB			KC			KE	α	α₁	KM			KN(H8)
Size	S	T	V	K	F	FB	FL	F	FB	FL	F	FB	FL	KE	α	α₁	F	FB	FL	F	FB	FL
30	5.5	21	27	44	54.5	–	–	6	–	–	4	–	–	M6X11(n,4)	0 0	45 0	68	–	–	50	–	–
40	6.5	26	35	60	67	76.5	97	7	9	7	4	5	4	M6X8(n,4)	45 0	45 0	87	115	87	60	95	60
50	7	30	40	70	90	87.5	120	9	10	9	5	5	5	M8X10(n,4)	45 0	45 0	90	130	90	70	110	70
63	8	36	50	85	82	99	112	10	11	10	6	5	6	M8X14(n,8)	45 0	45 0	150	165	150	115	130	115
75	10	40	60	90	111	–	–	13	–	–	6	–	–	M8X14(n,8)	45 0	45 0	165	–	–	130	–	–
90	11	45	70	100	111	–	–	13	–	–	6	–	–	M10X18(n,8)	45 0	45 0	175	–	–	152	–	–
110	14	50	85	115	131	–	–	15	–	–	6	–	–	M10X18(n,8)	45 0	45 0	230	–	–	170	–	–
130	15	60	100	120	140	–	–	15	–	–	6	–	–	M12X21(n,8)	45 0	22.5 0	256	–	–	180	–	–

Size	KO			KP			KQ			b	b₁	f	t	t₁	kg
Size	F	FL	FB	F	FB	FL	F	FB	FL	b	b₁	f	t	t₁	kg
30	6.5(n,4)	–	–	80	–	–	70	–	–	5	3	–	16.3	10.2	1.2
40	9(n,4)	9.5(n,4)	9(n,4)	110	140	110	95	–	95	6(6)	4	–	20.8(21.8)	12.5	2.3
50	11(n,4)	9.5(n,4)	1
						180	142	–	142	8(8)	6	M6	28.3(31.3)	21.5	6.2
75	14(n,4)	–
								–	–	14	8	M10	48.8	33.0	48

Motovario, SITI, STM,

Our factory is the main manufacturer and exporter of worm gear reducer in China. We were founded in 1976. We are the best seller in export of worm gears in China, 1st to achieve export License and 1st to achieve ISO9001 and CE Certificate among manufacturers of reducers in China. We are private enterprises since 1996. We have workers and employees of 500 and the yearly output last year is 25 million U. S. Dollars. About 70% of the total output is exported to as many as 38 countries such as USA, Canada, Italy, Spain, , Germany, UK, Japan, Korea, Indonesia, and etc.

Company Profile

l The largest manufacturer and exporter of worm gear reducers in Asia.

l Established in 1976, we transformed from a county owned factory to private 1 in 1996. HangZhou SINO-DEUTSCH POWER TRANSMISSION EQUIPMENT CO.,LTD is our new name since 2001.

l We are the first manufacturer of reducers and gearboxes in China who was given export license since year 1993.

l “Fixedstar” brand gearboxes and reducers are the first owner of CHINA TOP BRAND and Most Famous Trade Mark for reducers.

First to achieve ISO9001 and CE Certificate among all manufacturers of gearboxes in China.

As a professional manufacturer of worm gearbox and worm gear reducers in China, we mainly produce reduction gearbox,aluminum case worm gearboxes,arc gear cylindrical worm gearboxes, worm gear reducers, in line helical gearboxes, and cyclo drive reducers, etc. These products feature rational structure, stable performance, and reliable quality, and so on. They are widely used in power, mining, metallurgy, building material, chemical, food, printing, ceramic, paper-making, tobacco, and other industries.

We have 600 workers in our factory, which covers 70,000 square CHINAMFG in HangZhou. We have been making 2,500 units of reducers everyday since 2012. We are proudly exporting 70% of our products to more than 40 countries all over the word. Our customers come from Italy, Germany, USA, Canada, Spain, UK, Mexico, Brazil, Argentina, Turkey, Singapore and other main industrial countries in the world. 30% of them are OEM made for direct manufacturers of other products.

We warmly welcome customers from other parts of the world to visit us. Seeing is believing. We are very confident that after visiting our facility, you will have confidence on our products. We have the latest automatic equipments and experienced workers to ensure the stable quality and large output. We have the most sophisticated technical and engineering team to support most demanding requirement on standard and OEM products.

Looking CHINAMFG to meeting you in HangZhou, China.

Application:	Industry
Function:	Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction
Layout:	Virtical
Hardness:	Hardened
Type:	Bevel Gear
Size:	25-150

Samples:	US$ 22/Piece 1 Piece(Min.Order) \| Request Sample

Customization:	Available \| Customized Request

industrial gearbox

Emerging Trends in Industrial Gearbox Technology: Smart Features and More

IoT Connectivity: Industrial gearboxes are becoming equipped with sensors and connectivity capabilities, enabling them to be part of the Internet of Things (IoT) ecosystem. This connectivity allows for real-time monitoring, data collection, and remote diagnostics, leading to predictive maintenance and improved overall equipment effectiveness.
Condition Monitoring: Smart gearboxes utilize sensors to monitor various parameters such as temperature, vibration, and lubrication levels. By continuously monitoring these factors, manufacturers can detect potential issues early and take proactive measures to prevent downtime and unplanned maintenance.
Remote Control and Adjustment: Some modern industrial gearboxes can be remotely controlled and adjusted through digital interfaces. This feature facilitates precise tuning of gearbox settings to optimize performance for specific tasks or changing production demands.
Advanced Analytics: The data collected from smart gearboxes can be analyzed using advanced analytics tools. This analysis provides insights into gearbox performance, wear patterns, and trends, helping manufacturers make informed decisions about maintenance and process improvements.
Energy Efficiency: Smart gearboxes may incorporate energy optimization algorithms that adjust power delivery based on real-time demand. This contributes to energy efficiency and cost savings, particularly in applications with variable load requirements.
Digital Twins: The concept of digital twins, which involves creating virtual models of physical gearboxes, is gaining traction. Digital twins allow engineers to simulate and test different operating conditions and scenarios, aiding in design optimization and performance prediction.

industrial gearbox

Industrial Gearboxes for Speed Reduction and Speed Increase

industrial gearbox

Types of Industrial Gearboxes and Their Functions

Industrial gearboxes come in various types, each designed for specific functions and applications. Here are some common types of industrial gearboxes and their functions:

Helical Gearbox: Helical gearboxes have helical gears that provide smooth and quiet operation. They are suitable for applications requiring high efficiency and moderate to high torque transmission.
Bevel Gearbox: Bevel gearboxes have bevel gears that transmit power between intersecting shafts at different angles. They are used in applications such as right-angle power transmission.
Worm Gearbox: Worm gearboxes consist of a worm gear and a worm wheel. They offer high reduction ratios and are commonly used for applications where precise speed reduction is required.
Planetary Gearbox: Planetary gearboxes feature planetary gears arranged around a central sun gear. They offer high torque density and are used in applications requiring compact size and high efficiency.
Spur Gearbox: Spur gearboxes have straight-cut teeth and are suitable for applications with parallel shafts. They offer simple and cost-effective power transmission.
Parallel Shaft Gearbox: Parallel shaft gearboxes transmit power between parallel shafts. They are versatile and used in a wide range of industrial applications.
Right-Angle Gearbox: Right-angle gearboxes transmit power between shafts that are positioned at a 90-degree angle. They are used when space constraints or specific configurations require such an arrangement.
Helical-Bevel Gearbox: Helical-bevel gearboxes combine the features of helical and bevel gearboxes, offering both efficiency and the ability to handle right-angle power transmission.
Helical-Worm Gearbox: Helical-worm gearboxes combine helical and worm gearsets. They provide high reduction ratios and are suitable for applications requiring high torque and moderate efficiency.

Each type of industrial gearbox has its own unique characteristics and functions, making them suitable for specific industrial tasks and requirements.

China Professional Worm Gearbox Made in China with Best Sales
editor by CX 2023-12-04