Product Description
Helical Worm Industrial Gear Reducer /Gear Motor/Motor Reducer/gear units/gearbox for Power Transmission
< ABOUT TILI
Technical data
Product Name | Helical Worm Industrial Gear Reducer /Gear Motor/Motor Reducer/gear units/gearbox for Power Transmission |
Power | 0.12KW~30KW |
Nominal output torque | 9~ 8425N · m |
Output speed | 0.1 ~ 374r/min |
Gear material | 20CrMnTi alloy steel |
Gear Processing | Grinding finish by HOFLER Grinding Machines |
Noise Test | Below 65dB |
Brand of bearings | C&U bearing, ZWZ, LYC, HRB, CHINAMFG , etc |
Brand of oil seal | NAK or other brand |
Temp. rise (MAX) | 40ºC |
Temp. rise (Oil)(MAX | 50ºC |
Vibration | ≤20µm |
Housing hardness | HBS190-240 |
Surface hardness of gears | HRC58°~62 ° |
Gear core hardness | HRC33~40 |
Machining precision of gears | 5 Grade |
Lubricating oil | GB L-CKC220-460, Shell Omala220-460 |
Heat treatment | Carburizing, Quenching etc |
Efficiency | 95%~96% (depends on the transmission stage) |
Bearing output mode | Parallel output |
Installation type and output mode | Bottom seated type flange type installation, solid,hollow shaft output. |
Input mode | Direct motor, shaft input and connecting flange input |
Input Method | Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor |
Installation Instructions
Company Profile
< WORKSHOP
< QUALITY CONTROL
Certifications
Packaging & Shipping
FAQ
Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of reducer.
Q 2:Can you do OEM?
A:Yes, we can. We can do OEM for all the customers .if you want to order NON-STANDERD speed reducers,pls provide Drafts, Dimensions, Pictures and Samples if possible.
Q 3: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.
Q 4: Do you have inspection procedures for reducer?
A:100% self-inspection before packing.
Q 5: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.
Q 6:How to choose a gearbox? What if I don’t know which gear reducer I need?
A:You can refer to our catalogue to choose the gearbox or we can help to choose when you provide,the technical information of required output torque, output speed and motor parameter etc. Don’t worry, Send as much information as you can, our team will help you find the right 1 you are looking for.
Q 7: What information shall we give before placing a purchase order?
A:a) Type of the gearbox, Size , Transmission Ratio, input and output type, input flange, mounting position, motor information and shaft deflection etc. b)Housing color.c) Purchase quantity. d) Other special requirements
Q 8:What is the payment term?
A:You can pay via T/T(30% in advance as deposit before production +70% before delivery
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Application: | Motor, Machinery, Agricultural Machinery |
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Function: | Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction |
Layout: | Vertical Output |
Customization: |
Available
| Customized Request |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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Payment Method: |
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Initial Payment Full Payment |
Currency: | US$ |
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Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Contribution of Industrial Gearboxes to Energy Efficiency
Industrial gearboxes play a significant role in enhancing energy efficiency across various machinery and equipment applications. Their contribution to energy efficiency is notable in several ways:
1. Speed and Torque Conversion: Industrial gearboxes facilitate the conversion of high-speed, low-torque input to low-speed, high-torque output. This conversion allows machinery to operate at optimal speeds while maintaining the required power, reducing energy wastage.
2. Matching Load and Power: Gearboxes enable the selection of the most efficient operating speed and torque for a specific load. This matching of load and power requirement minimizes excess energy consumption and enhances overall efficiency.
3. Load Distribution: In multi-component systems, gearboxes distribute the load among different components, ensuring an even distribution of work and preventing overloading. This load distribution helps avoid energy losses due to inefficient load handling.
4. Reducing Inefficiencies: Gearboxes help mitigate energy losses caused by mechanical inefficiencies in the transmission system. By optimizing gear design and reducing friction losses, gearboxes ensure effective power transmission.
5. Variable Speed Control: Some industrial gearboxes offer variable speed control, allowing machinery to operate at different speeds as required by the application. This flexibility enhances energy efficiency by adapting to changing operational demands.
6. Regenerative Braking: Certain gearbox systems, like regenerative gearboxes, enable the recovery of energy during braking or deceleration. This captured energy can be reused or fed back into the system, reducing overall energy consumption.
7. Improved Machine Design: Gearboxes contribute to the optimization of machine design, ensuring that components work together harmoniously. Properly designed gear systems minimize energy losses due to misalignment or improper component matching.
8. Reduced Heat Generation: Efficient gearboxes generate less heat during operation, minimizing energy losses associated with heat dissipation and improving overall energy efficiency.
9. Longer Equipment Lifespan: Properly selected and maintained gearboxes improve equipment reliability and lifespan. This prevents premature equipment failure and the associated energy waste from frequent repairs or replacements.
10. Energy Monitoring and Management: Some modern industrial gearboxes come with integrated sensors and monitoring systems that provide real-time data on energy consumption. This data helps operators optimize machinery usage for energy efficiency.
Collectively, these contributions highlight the vital role that industrial gearboxes play in enhancing energy efficiency, reducing energy consumption, and promoting sustainable operations across various industrial sectors.
Industrial Gearboxes for Speed Reduction and Speed Increase
Yes, industrial gearboxes are versatile components that can be used for both speed reduction and speed increase in mechanical systems. Their ability to manipulate torque and rotational speed makes them essential for various applications:
Speed Reduction: In many cases, industrial gearboxes are employed to reduce the rotational speed of the input shaft while increasing torque at the output shaft. This is commonly seen in heavy-duty applications such as conveyor systems, where high-speed motors are used to drive the system, but the conveyor itself operates at a slower, controlled speed to handle materials safely and efficiently.
Speed Increase: Conversely, industrial gearboxes can also be designed to increase the speed of the input shaft while decreasing torque at the output shaft. This configuration is valuable in situations where a high-speed output is necessary for a specific process or operation, such as in certain types of machinery or equipment.
By incorporating different gear ratios and arrangements, industrial gearboxes can achieve the desired speed and torque characteristics needed for a wide range of applications. The flexibility of industrial gearboxes to handle both speed reduction and speed increase makes them essential components in industries that require precise control over power transmission and motion control.
Contribution of Industrial Gearboxes to Power Transmission
Industrial gearboxes play a vital role in power transmission within mechanical systems by efficiently transmitting torque and speed between input and output shafts. They contribute to power transmission through the following mechanisms:
- Gear Reduction: Industrial gearboxes use gears of different sizes to achieve gear reduction, where the output shaft rotates at a lower speed than the input shaft. This results in an increase in torque, allowing the gearbox to handle heavy loads and challenging tasks.
- Gear Multiplication: In some cases, gearboxes can achieve gear multiplication, where the output shaft rotates at a higher speed than the input shaft. While torque is reduced, this configuration is useful for applications requiring high-speed output.
- Changing Direction: Gearboxes can change the direction of rotation between input and output shafts. This feature is valuable for machinery that requires rotational direction reversal, such as vehicles, cranes, and conveyors.
- Torque Conversion: By adjusting the gear ratios, industrial gearboxes can convert torque from one level to another, enabling efficient power transmission to meet specific operational requirements.
- Speed Control: Industrial gearboxes allow for precise control over the speed of machinery. By selecting appropriate gear ratios, operators can ensure that equipment operates at the desired speed for optimal performance.
- Adapting to Load Conditions: Industrial gearboxes can adapt to varying load conditions by adjusting gear ratios. This adaptability is essential for machinery that experiences changing load demands during operation.
Industrial gearboxes are crucial components in mechanical systems across various industries, enabling efficient and effective power transmission for a wide range of applications.
editor by CX 2024-05-15
China Professional Industrial Gearbox China Reducer High Rpm Helical Transmission Speed Drive Reduction Electric Motor Transmission Prices Variator CZPT Excavator Worm Gearbox gearbox adjustment
Product Description
Industrial Gearbox China Reducer High Rpm Helical Transmission Speed Drive Reduction Electric Motor Transmission Prices Variator CHINAMFG Excavator Worm Gearbox
Application of Industrial Gearbox
Industrial gearboxes are used in a wide variety of applications where high torque and low speed are required. Some of the most common applications include:
- Material handling: Industrial gearboxes are used in material handling equipment, such as conveyors, cranes, and hoists.
- Machine tools: Industrial gearboxes are used in machine tools, such as lathes, milling machines, and drills.
- Robotics: Industrial gearboxes are used in robotics, such as industrial robots and automated guided vehicles (AGVs).
- Mining: Industrial gearboxes are used in mining equipment, such as crushers, conveyors, and pumps.
- Wind turbines: Industrial gearboxes are used in wind turbines, to transmit power from the blades to the generator.
Industrial gearboxes are a versatile type of gear reducer that can be used in a wide variety of applications. They are characterized by their high torque, low speed, and compact size.
Here are some of the advantages of using industrial gearboxes:
- High torque: Industrial gearboxes can generate a high torque, making them ideal for applications where a lot of force needs to be applied.
- Low speed: Industrial gearboxes can operate at a low speed, making them ideal for applications where noise and vibration need to be minimized.
- Compact size: Industrial gearboxes are typically compact and lightweight, making them easy to install and maintain.
- Durability: Industrial gearboxes are designed to withstand high loads and harsh environments.
Overall, industrial gearboxes are a valuable tool for a variety of applications. They offer a number of advantages that can help to improve safety, efficiency, and productivity.
Here are some additional details about the applications of industrial gearboxes:
Material handling: Industrial gearboxes are used in material handling equipment to transmit power from the motor to the load. This allows the equipment to move materials at a controlled speed and torque.
Machine tools: Industrial gearboxes are used in machine tools to transmit power from the motor to the cutting tool. This allows the cutting tool to operate at a high speed and torque, which is necessary for cutting through tough materials.
Robotics: Industrial gearboxes are used in robotics to transmit power from the motor to the robot’s joints. This allows the robot to move its joints at a controlled speed and torque, which is necessary for performing tasks such as picking and placing objects.
Mining: Industrial gearboxes are used in mining equipment to transmit power from the motor to the load. This allows the equipment to move materials at a controlled speed and torque, which is necessary for mining operations.
Wind turbines: Industrial gearboxes are used in wind turbines to transmit power from the blades to the generator. This allows the generator to generate electricity at a controlled speed and torque, which is necessary for providing power to homes and businesses.
Industrial gearboxes are a vital part of many different industries. They help to improve safety, efficiency, and productivity by transmitting power from the motor to the load in a controlled and efficient manner.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
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Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
Layout: | Three-Ring |
Hardness: | Hardened Tooth Surface |
Installation: | Torque Arm Type |
Step: | Stepless |
Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
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Contribution of Industrial Gearboxes to Energy Efficiency
Industrial gearboxes play a significant role in enhancing energy efficiency across various machinery and equipment applications. Their contribution to energy efficiency is notable in several ways:
1. Speed and Torque Conversion: Industrial gearboxes facilitate the conversion of high-speed, low-torque input to low-speed, high-torque output. This conversion allows machinery to operate at optimal speeds while maintaining the required power, reducing energy wastage.
2. Matching Load and Power: Gearboxes enable the selection of the most efficient operating speed and torque for a specific load. This matching of load and power requirement minimizes excess energy consumption and enhances overall efficiency.
3. Load Distribution: In multi-component systems, gearboxes distribute the load among different components, ensuring an even distribution of work and preventing overloading. This load distribution helps avoid energy losses due to inefficient load handling.
4. Reducing Inefficiencies: Gearboxes help mitigate energy losses caused by mechanical inefficiencies in the transmission system. By optimizing gear design and reducing friction losses, gearboxes ensure effective power transmission.
5. Variable Speed Control: Some industrial gearboxes offer variable speed control, allowing machinery to operate at different speeds as required by the application. This flexibility enhances energy efficiency by adapting to changing operational demands.
6. Regenerative Braking: Certain gearbox systems, like regenerative gearboxes, enable the recovery of energy during braking or deceleration. This captured energy can be reused or fed back into the system, reducing overall energy consumption.
7. Improved Machine Design: Gearboxes contribute to the optimization of machine design, ensuring that components work together harmoniously. Properly designed gear systems minimize energy losses due to misalignment or improper component matching.
8. Reduced Heat Generation: Efficient gearboxes generate less heat during operation, minimizing energy losses associated with heat dissipation and improving overall energy efficiency.
9. Longer Equipment Lifespan: Properly selected and maintained gearboxes improve equipment reliability and lifespan. This prevents premature equipment failure and the associated energy waste from frequent repairs or replacements.
10. Energy Monitoring and Management: Some modern industrial gearboxes come with integrated sensors and monitoring systems that provide real-time data on energy consumption. This data helps operators optimize machinery usage for energy efficiency.
Collectively, these contributions highlight the vital role that industrial gearboxes play in enhancing energy efficiency, reducing energy consumption, and promoting sustainable operations across various industrial sectors.
Factors to Consider When Selecting the Right Industrial Gearbox for an Application
Choosing the appropriate industrial gearbox for a specific application requires careful consideration of various factors to ensure optimal performance, reliability, and efficiency. Here are the key factors to consider:
- Load and Torque Requirements: Determine the maximum load and torque the gearbox will need to handle in the application.
- Speed Range: Consider the required speed range for both input and output shafts.
- Operating Conditions: Evaluate the environmental conditions, such as temperature, humidity, and presence of dust or chemicals.
- Space Constraints: Take into account the available installation space and clearance requirements.
- Efficiency: Choose a gearbox with the appropriate efficiency rating to minimize power losses.
- Noise and Vibration: Consider noise and vibration levels, especially in applications where low noise is crucial.
- Service and Maintenance: Assess ease of maintenance, accessibility for repairs, and availability of replacement parts.
- Mounting and Alignment: Ensure compatibility with the existing machinery and proper shaft alignment.
- Cost and Budget: Balance performance requirements with budget constraints.
- Expected Lifespan: Choose a gearbox with a suitable lifespan for the application’s durability needs.
- Gearbox Type: Select the appropriate gearbox type (helical, bevel, worm, etc.) based on the application’s specific requirements.
By carefully considering these factors and consulting with gearbox experts, you can make an informed decision and choose the right industrial gearbox that meets the unique demands of your application.
Benefits of Using an Industrial Gearbox in Heavy-Duty Applications
An industrial gearbox offers several benefits when used in heavy-duty applications, where robust and reliable power transmission is essential:
- High Torque Handling: Industrial gearboxes are designed to handle high levels of torque, making them well-suited for heavy-duty tasks that require substantial force and power.
- Durability and Longevity: Heavy-duty gearboxes are constructed from rugged materials and designed to withstand harsh operating conditions, ensuring extended service life and reduced maintenance requirements.
- Load Distribution: Gearboxes distribute the load across multiple gears, reducing the strain on individual components and promoting even wear, which is crucial in heavy-duty applications.
- Efficient Power Transmission: Industrial gearboxes efficiently transmit power between input and output shafts, ensuring minimal power loss and maximizing overall system efficiency.
- Flexibility in Speed and Torque: Heavy-duty gearboxes offer the flexibility to adjust speed and torque by selecting appropriate gear ratios, allowing for precise control over machinery performance.
- Adaptability to Varying Conditions: Industrial gearboxes can adapt to changing load conditions, making them suitable for applications with fluctuating requirements.
- Reduced Downtime: The durability and reliability of industrial gearboxes contribute to reduced downtime and increased operational uptime, enhancing productivity.
- Customization: Gearboxes can be customized to meet specific heavy-duty application needs, ensuring optimal performance and compatibility.
Overall, industrial gearboxes play a pivotal role in heavy-duty applications by providing robust power transmission, durability, and versatility to meet the demands of challenging tasks.
editor by CX 2024-04-25
China high quality Desboer ND110 Series Ratio16-100 Helical Precision Speed Reducer Planetary Gearbox for Servo Stepper Motor Tool Industrial Automation Robotics Laser Cutting Mac with Good quality
Product Description
Product Description
The ND110 series planetary gearboxes are designed and machined as a single unit with special tapered roller bearings to provide high radial load, high torque, ultra-precision, and small size. The ND series uses in highly rigid industries such as fiber optic laser equipment, floor track equipment, robot seventh axis, Parallel robots (spider hand) machine tools, and rotating arms.
Product Name: High Precision Planetary Reducer
Product Series: ND110 Series
Product features: high torque, high load, ultra-precision, small size
Product Description:
Integrated design concept with high-strength bearings ensure the product itself is durable and efficient
A variety of output ideas such as shaft output, flange and gear are available.
1 arc minute ≤ backlash ≤ 3 arc minutes
Reduction ratios ranging from 3 to 100
Frame design: increases torque and optimizes power transmission
Optimised selection of oil seals: reduces friction and laminate transmission efficiency
Protection class IP65
Warranty: 2 years
Our Advantages
High torque
High load
ultra-precision
Small size
Detailed Photos
Product Parameters
Segment number | Single segment | |||||
Ratio | i | 4 | 5 | 7 | 10 | |
Rated output torque | Nm | 250 | 310 | 280 | 210 | |
Emergency stop torque | Nm | Three times of Maximum Output Torque | ||||
Rated input speed | Rpm | 4000 | ||||
Max input speed | Rpm | 8000 | ||||
Ultraprecise backlash | arcmin | ≤1 | ||||
Precision backlash | arcmin | ≤3 | ||||
Standard backlash | arcmin | ≤5 | ||||
Torsional rigidity | Nm/arcmin | 82 | ||||
Max.bending moment | Nm | 430 | ||||
Max.axial force | N | 2990 | ||||
Service life | hr | 30000(15000 under continuous operation) | ||||
Efficiency | % | ≥97% | ||||
Weight | kg | 5.6 | ||||
Operating Temperature | ºC | -10ºC~+90ºC | ||||
Lubrication | Synthetic grease | |||||
Protection class | IP64 | |||||
Mounting Position | All directions | |||||
Noise level(N1=3000rpm,non-loaded) | dB(A) | ≤60 | ||||
Rotary inertia | Kg·cm² | 2.87 | 2.71 | 2.62 | 2.57 |
Applicable Industries
Packaging Machinery Mechanical Hand Textile Machinery
Non Standard automation Machine Tool Printing Equipment
Certifications
Company Profile
DESBOER (HangZhou) Transmission Technology Co., Ltd. is a subsidiary of DESBOER (China), which is committed to the design, development, customized production and sales of high precision planetary reducer as 1 of the technology company. Our company has over 10 years of design, production and sales experience, the main products are the high precision planetary reducer, gear, rack, etc., with high quality, short delivery period, high cost performance and other advantages to better serve the demand of global customers. It is worth noting that we remove the intermediate link sale from the factory directly to customers, so that you can get the most ideal price and also get our best quality service simultaneously.
About Research
In order to strengthen the advantages of products in the international market, the head company in Kyoto, Japan to established KABUSHIKIKAISYA KYOEKI, mainly engaged in the development of DESBOER high precision planetary reducer, high precision of transmission components such as the development work, to provide the most advanced design technology and the most high-quality products for the international market.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Application: | Motor, Machinery, Marine, Agricultural Machinery, CNC Machine |
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Function: | Change Drive Torque, Speed Changing, Speed Reduction |
Layout: | Plantery Type |
Hardness: | Hardened Tooth Surface |
Installation: | All Directions |
Step: | Single-Step |
Customization: |
Available
| Customized Request |
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Customization of Industrial Gearboxes for Specific Industrial Needs
Yes, industrial gearboxes can be customized to meet specific industrial needs and requirements. Manufacturers offer customization options to ensure that the gearbox design and specifications align with the unique demands of different applications:
1. Gear Ratio: Industrial gearboxes can be customized to achieve specific gear ratios, allowing precise control over speed reduction or increase according to the application’s requirements.
2. Torque Capacity: Gearboxes can be designed with varying torque capacities to handle different levels of load and stress in heavy-duty applications.
3. Mounting Configurations: Gearboxes can be customized with different mounting options, such as flange or shaft-mounted designs, to fit seamlessly into the existing machinery.
4. Lubrication: Manufacturers can tailor the lubrication system of the gearbox to suit the operating conditions and environmental factors of the specific application.
5. Materials and Coatings: Industrial gearboxes can be customized with specific materials and coatings to enhance corrosion resistance, wear resistance, and durability.
6. Accessories and Features: Customizable features may include input and output shaft configurations, enclosures, cooling systems, and additional accessories to optimize performance.
7. Noise and Vibration Control: Custom designs can incorporate features to reduce noise and vibration, ensuring quieter and smoother operation.
8. Integration with Control Systems: Gearboxes can be customized to seamlessly integrate with control systems and automation technologies.
Manufacturers work closely with customers to understand their unique requirements and tailor industrial gearboxes accordingly. Customization ensures that the gearbox effectively addresses the specific challenges and demands of various industries, enhancing overall system performance and efficiency.
Factors to Consider When Selecting the Right Industrial Gearbox for an Application
Choosing the appropriate industrial gearbox for a specific application requires careful consideration of various factors to ensure optimal performance, reliability, and efficiency. Here are the key factors to consider:
- Load and Torque Requirements: Determine the maximum load and torque the gearbox will need to handle in the application.
- Speed Range: Consider the required speed range for both input and output shafts.
- Operating Conditions: Evaluate the environmental conditions, such as temperature, humidity, and presence of dust or chemicals.
- Space Constraints: Take into account the available installation space and clearance requirements.
- Efficiency: Choose a gearbox with the appropriate efficiency rating to minimize power losses.
- Noise and Vibration: Consider noise and vibration levels, especially in applications where low noise is crucial.
- Service and Maintenance: Assess ease of maintenance, accessibility for repairs, and availability of replacement parts.
- Mounting and Alignment: Ensure compatibility with the existing machinery and proper shaft alignment.
- Cost and Budget: Balance performance requirements with budget constraints.
- Expected Lifespan: Choose a gearbox with a suitable lifespan for the application’s durability needs.
- Gearbox Type: Select the appropriate gearbox type (helical, bevel, worm, etc.) based on the application’s specific requirements.
By carefully considering these factors and consulting with gearbox experts, you can make an informed decision and choose the right industrial gearbox that meets the unique demands of your application.
Handling Different Torque and Speed Requirements
Industrial gearboxes are designed to handle varying torque and speed requirements in mechanical systems. This versatility is achieved through the use of different gear configurations and ratios. Here’s how industrial gearboxes handle different torque and speed requirements:
- Gear Ratios: Industrial gearboxes utilize different gear ratios to achieve the desired output speed and torque. By combining gears of different sizes, gearboxes can increase torque while reducing speed (low-speed, high-torque) or increase speed while reducing torque (high-speed, low-torque).
- Planetary Gear Systems: Planetary gearboxes, also known as epicyclic gearboxes, offer multiple gear stages within a compact design. They use a central sun gear, planet gears, and a ring gear to achieve various speed and torque combinations.
- Helical Gears: Helical gears are commonly used in industrial gearboxes to transmit power smoothly and efficiently. Their angled teeth help distribute the load more evenly, reducing noise and vibration.
- Bevel Gears: Bevel gearboxes are suitable for transmitting power between non-parallel shafts. They can handle varying torque and speed requirements by changing the angle and size of the gear teeth.
- Worm Gears: Worm gearboxes offer a high reduction ratio in a compact design. They are useful for applications requiring high torque and lower speed.
Industrial gearboxes are selected based on the specific requirements of the application. Factors such as input speed, desired output speed, torque load, and operating conditions are considered when choosing the appropriate gearbox type and configuration. This allows industrial gearboxes to efficiently handle a wide range of torque and speed requirements across different industrial applications.
editor by CX 2024-04-17
China manufacturer Industrial Helical Gear Reducer Flenders Electric Motor Reduction Reduce Gear Gearbox car gearbox
Product Description
Product Description
Helical Bevel gearbox
H.B series gear units adopt currency layout and may transform into speral reducer according to customer’s requirement.
The housing of 1 size can realize parallel shaft,right-angle shaft models and horizonal,vertical mounting modes.Variety of components is reducible,the number of reducer’s mode is augmentable.
Sound-absorbable structure,large surface,big fan reduce temperature and noise,advanced grinding process of cylindrical gear and bevel gear improve stability and transmit power more efficeintly.
Input mode:motor connected flange,shaft input.
Output mode:solid shaft with flat key,hollow shaft with flat key,hollow shaft with shrink disk,hollow or CHINAMFG shaft with involute splines,solid shaft with flange.
Mounting mode:Foot-mounted,glange-mounted,swing base-mounted,torque-arm-mounted.
H.B series include size 3~26,number of stages is 1~4,ratio is 1.25~450,combing with R series and K series,ratio will be higher.
High precision grade with Gleason and Hofler grinding machineBetter meshing of gearsTop brands bearings and oil sealLong work lifeLow noiseNo oil leakageCompact design, strong and solidBetter cooling propertyCustomized design avaialbeDiversified range catering for power.
Detailed Photos
Product Parameters
Δ Powerful gearbox with unique concept designed for heavy-duty conditions.
Δ Excellent ecological design adds luster to your brand image.
Δ Compact folding line arrangement structure, with 10% higher torque transmission capacity and load shock resistance.
Δ The FEA design of the housing improves the stability of operation by 30%.
Δ The large-modulus gear design and enhanced bearing arrangement ensure higher reliability and longer service life.
Δ Up to 90% modular design, international production, faster production and logistics cycles.
Δ Higher power density can save you installation space and the overall structure is more compact.
Δ High reliability and long design life can effectively reduce your use cost and maintenance cost.
Packaging & Shipping
Company Profile
Ma’ an Shan Precise Transmission Technology Co., Ltd. is a high-tech enterprise contributive backbone of which enterprise empolder,investigate,produce high speed& heavy load gearbox,with the advance technology,superior equipment,all kinds of inspection&test methods and the effect quality control system.It produces all kinds of high speed&heavy load,precision,hard flank gear,crown gear couplings and worm gear machine screw jacks.The products of the company are widely used in the area of metallurgy,construction material,petrochemical industry,cement,colliery and universal machinery.
FAQ
Q:Are you trading company or manufacturer?
A: We are manufacturer with over 20 years’ experience.
Q: How long is your delivery time?
A: Generally it is within 10 days if the goods are in stock, for goods produced as per order, it is within 35 days after confirmation of order.
Q: How long should I wait for the feedback after I send the enquiry?
A: Normally within 12 hours.
Q: What information should I give you to confirm the product?
A: Model/Size, Transmission Ratio, Speed, Shaft directions & Order quantity etc.
Q: Hong long is your product warranty?
A: We offer 12 months warranty from departure date of the goods.
Q: What is your payment terms? T/T 100% in advance for amount less than USD10000.-, 30% T/T in advance , balance before shipment for amount above USD10000.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Application: | Machinery, Cement,Steel Industry,Paper,Oil&Gas,Sugar,Food |
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Function: | Change Drive Direction, Speed Changing, Speed Reduction |
Layout: | Horizontal or Vertical |
Hardness: | Hardened Tooth Surface |
Installation: | Horizontal or Vertical |
Step: | 1,2,3,4 |
Customization: |
Available
| Customized Request |
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Enhancing Efficiency of Conveyor Systems and Manufacturing with Industrial Gearboxes
Industrial gearboxes play a crucial role in enhancing the efficiency of conveyor systems and manufacturing processes. They offer several benefits that contribute to smoother operations and improved productivity:
- Torque Multiplication: Industrial gearboxes allow for torque multiplication, enabling conveyor systems to handle heavy loads with ease. This ensures consistent and reliable movement of materials along the conveyor belts.
- Speed Control: Gearboxes provide precise speed control, allowing manufacturers to adjust the conveyor’s speed according to the specific production requirements. This helps optimize the manufacturing process by maintaining a steady flow of materials.
- Reduced Downtime: By efficiently transmitting power and torque, industrial gearboxes minimize wear and tear on conveyor components. This results in reduced maintenance and downtime, leading to increased operational uptime.
- Motion Synchronization: Gearboxes enable synchronized movement of multiple conveyor belts or other manufacturing components. This synchronization ensures that various stages of the manufacturing process are properly coordinated, reducing bottlenecks and errors.
- Energy Efficiency: Industrial gearboxes help optimize energy consumption by converting high-speed input power to the appropriate output speed for the application. This energy-efficient conversion contributes to cost savings and sustainability.
- Precision and Accuracy: Gearboxes provide precise motion control, which is essential for manufacturing processes that require accurate positioning, cutting, shaping, or assembly. This precision enhances the quality of the final products.
- Adaptability: Industrial gearboxes can be customized to match the specific requirements of conveyor systems and manufacturing equipment. This adaptability ensures that gearboxes can effectively handle a wide range of tasks and applications.
Whether it’s in material handling or manufacturing, industrial gearboxes enable conveyor systems to operate seamlessly, promoting efficient production processes, reduced operational costs, and enhanced product quality.
Efficient Power Distribution and Motion Control with Industrial Gearboxes
Industrial gearboxes play a crucial role in ensuring efficient power distribution and precise motion control within mechanical systems. Here’s how they achieve these functions:
- Power Transmission: Industrial gearboxes efficiently transfer power from the input shaft to the output shaft through a series of gears with different tooth configurations. The gears mesh and transmit torque, allowing power to be distributed and converted at the desired speed and torque levels.
- Gear Ratio Selection: By choosing appropriate gear ratios, industrial gearboxes enable the adjustment of output speed and torque according to the application’s requirements. This flexibility allows for efficient power distribution based on specific operational needs.
- Reduction of Speed: In cases where high-speed input needs to be converted into low-speed output with increased torque, gearboxes use gear reduction to achieve the desired motion control. This is particularly beneficial for heavy-duty applications requiring precision and controlled movement.
- Increase in Torque: Conversely, industrial gearboxes can increase torque while reducing speed, which is valuable for applications requiring high force output, such as heavy lifting or material processing.
- Motion Control: Gearboxes provide precise control over the motion of machinery by adjusting speed and torque. This is essential for tasks that demand accurate positioning, synchronization, and coordination of components.
- Directional Changes: Some gearbox designs, such as bevel or worm gearboxes, enable changes in motion direction. This capability is crucial for applications involving complex motion patterns or reversing movements.
- Consistency and Reliability: Industrial gearboxes ensure consistent power distribution and motion control over prolonged periods, contributing to the reliability and stability of mechanical systems.
Overall, industrial gearboxes optimize power distribution and motion control, enhancing the efficiency, accuracy, and performance of various machinery and equipment across different industries.
Variations in Industrial Gearbox Designs for Specific Tasks
Industrial gearbox designs can vary significantly based on the specific tasks and applications they are intended for. Different industries and applications have unique requirements, and gearbox designs are tailored to meet those needs. Here are some variations in industrial gearbox designs for specific tasks:
- Helical Gearboxes: Helical gearboxes are known for their efficiency and smooth operation. They are commonly used in applications where precision, low noise, and high efficiency are required, such as conveyors, pumps, and compressors.
- Bevel Gearboxes: Bevel gearboxes are suitable for transmitting power between non-parallel shafts, making them ideal for applications like printing presses, packaging machinery, and woodworking equipment.
- Worm Gearboxes: Worm gearboxes offer high torque multiplication and are often used in heavy-duty applications such as mining equipment, elevators, and material handling systems.
- Planetary Gearboxes: Planetary gearboxes provide excellent power-to-weight ratios and compact designs. They are commonly used in robotics, precision machinery, and aerospace applications.
- Parallel Shaft Gearboxes: Parallel shaft gearboxes are versatile and can handle a wide range of applications, including conveyors, mixers, agitators, and industrial fans.
- Right-Angle Gearboxes: Right-angle gearboxes are designed to transmit power at a 90-degree angle, making them suitable for applications such as paper mills, textile machinery, and cooling towers.
The design variations take into account factors such as load distribution, torque requirements, operating speeds, space constraints, and environmental conditions. Industrial gearbox manufacturers offer a variety of options to ensure that the gearbox design aligns with the specific tasks and challenges of the intended application, ultimately enhancing performance, reliability, and efficiency.
editor by CX 2024-04-11
China Professional S Series Helical Worm Gearmotor Geared Motor Industrial Gearbox Flange-Mounted Hollow Shaft Speed Reducer gearbox definition
Product Description
S series right-angle helical-worm reduction gearbox was designed after RV worm microreducer, which have a complete norm, wide speed for selection, and various mounting positions.
Products Description
S series is 1 kind of Helical worm gearbox, designed as Modularization and high-stainless cast iron case. It is combination of helical gear and worm gear, which with higher efficiency and strength than simple aluminum alloy worm gearbox. Due to their outstanding efficiency, these drives can be used in every industrial sector and tailored to individual torque and speed requirements. The gear ratios afforded by the helical-worm gear stage and the low noise levels during operation make these gearmotors ideal low-cost solutions for simple applications.
Perfect for the machinery and equipment of following industry:
• Conveyor & Material handling
• Mining & Quarry
• Crusher & Cement
• Automatic production line & Mixer
• Transport & Packaging
• Food machine & Beverage
• Construction & Metal processing
• Plastic & Chemical industry
Housing material | High-strength cast iron HT250 |
Gear material | 20CrMnTi |
Input Power | 0.12-90KW |
Output Torque | 3.5-4000N.m |
Output Speed | 5-371 RPM |
Gear Accuracy | 7 to 6 level |
Gear Surface hardness | HRC58°-62° |
Input/Output shaft hardness | HB220-250 |
Noise(Max) | 60-70dB |
Tem.rise(Max) | 40°C |
Tem.rise(Oil Max) | 50°C |
Vibration | ≤20um |
Backlash | ≤20Arcmin |
Effeciency | Single stage 98%, Double-stage:96%, Three-stage:94% |
Mounting Position | Foot / Flange Mounting |
Motor | IP55,F Class |
Input power rating and permissible torque | |||||||
Size | 37 | 47 | 57 | 67 | 77 | 87 | 97 |
Structure | S SA SF SAF SAT SAZ | ||||||
Rated Power | 0.12-1.5 | 0.12-1.5 | 0.18-3 | 0.25-5.5 | 0.55-7.5 | 0.75-15 | 1.5-22 |
Ratio | 6.8-157.43 | 7.28-201 | 7.28-201 | 7.65-217.41 | 8.06-256.47 | 7.88-288 | 8.26-286.4 |
Torque(N.m) | 90 | 170 | 300 | 520 | 1270 | 2280 | 4000 |
Gear Unit Weight | |||||||
Gear Unit Type | S37 | S47 | S57 | S67 | S77 | S87 | S97 |
Weight |
7 | 10 | 14 | 26 | 50 | 100 | 170 |
The weight are mean values, only for reference |
Company Profile
HangZhou CHINAMFG has been in power transmission products for 15 years. Our company is an industry transmission solutions manufacuturer and service provider.
The main products are worm reducers, helical worm reducers, helical bevel gear reducers, 90 degree gearbox, spiral bevel reducers, screw jack, standard industrial gearbox etc.
Our speed reducer and industrial gearbox are widely used in different factories, such as chemicals, energy, material handling, environmental, extraction, pulp and paper, steel and metal, food and beverage, and construction industries.
We have strong technical ability, manufacturing according to the ISO9002 quality control system guidelines.
Our industrial Gear, Gearbox, gearmotor and motor are sold to more than 30 countries. High quality, good price, in time response and sincere service are our value and promises. We aim at making happy cooperation with our customers, bring them reliable and comfortable service.
Application
FAQ
1. How to choose a gearbox which meets our requirement?
You can refer to our catalogue to choose the gearbox or we can help to choose when you provide
the technical information of required output torque, output speed and motor parameter etc.
2. What information shall we give before placing a purchase order?
a) Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor informationetc.
b) Housing color.
c) Purchase quantity.
d) Other special requirements.
3. What industries are your gearboxes being used?
Our gearboxes are widely used in the areas of textile, food processing, beverage, chemical industry,
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Application: | Motor, Marine, Toy, Car |
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Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
Layout: | Coaxial |
Hardness: | Hardened Tooth Surface |
Installation: | as Request |
Step: | Three-Step |
Customization: |
Available
| Customized Request |
---|
Enhancing Efficiency of Conveyor Systems and Manufacturing with Industrial Gearboxes
Industrial gearboxes play a crucial role in enhancing the efficiency of conveyor systems and manufacturing processes. They offer several benefits that contribute to smoother operations and improved productivity:
- Torque Multiplication: Industrial gearboxes allow for torque multiplication, enabling conveyor systems to handle heavy loads with ease. This ensures consistent and reliable movement of materials along the conveyor belts.
- Speed Control: Gearboxes provide precise speed control, allowing manufacturers to adjust the conveyor’s speed according to the specific production requirements. This helps optimize the manufacturing process by maintaining a steady flow of materials.
- Reduced Downtime: By efficiently transmitting power and torque, industrial gearboxes minimize wear and tear on conveyor components. This results in reduced maintenance and downtime, leading to increased operational uptime.
- Motion Synchronization: Gearboxes enable synchronized movement of multiple conveyor belts or other manufacturing components. This synchronization ensures that various stages of the manufacturing process are properly coordinated, reducing bottlenecks and errors.
- Energy Efficiency: Industrial gearboxes help optimize energy consumption by converting high-speed input power to the appropriate output speed for the application. This energy-efficient conversion contributes to cost savings and sustainability.
- Precision and Accuracy: Gearboxes provide precise motion control, which is essential for manufacturing processes that require accurate positioning, cutting, shaping, or assembly. This precision enhances the quality of the final products.
- Adaptability: Industrial gearboxes can be customized to match the specific requirements of conveyor systems and manufacturing equipment. This adaptability ensures that gearboxes can effectively handle a wide range of tasks and applications.
Whether it’s in material handling or manufacturing, industrial gearboxes enable conveyor systems to operate seamlessly, promoting efficient production processes, reduced operational costs, and enhanced product quality.
Industrial Gearboxes: Handling Shock Loads and Variations in Torque
Industrial gearboxes are designed to handle shock loads and variations in torque through their robust construction and careful engineering:
Shock Load Handling: Industrial gearboxes are equipped to withstand sudden and high-impact forces that can occur during start-up, sudden stops, or unexpected changes in the load. The design often includes durable materials, precision-machined components, and reinforced housing to absorb and distribute the impact, preventing damage to the gearbox and other connected components.
Variations in Torque: Industrial gearboxes are engineered to handle variations in torque by utilizing different gear ratios and gear stages. When torque requirements change, the gearbox adjusts the interaction between gears to ensure the desired output torque is achieved. This ability to manipulate torque allows the gearbox to adapt to varying load conditions without compromising efficiency or reliability.
By providing effective shock load absorption and torque adjustment, industrial gearboxes enhance the overall durability and performance of mechanical systems. Their ability to handle these challenges makes them crucial components in applications where sudden loads and torque variations are common.
Benefits of Using an Industrial Gearbox in Heavy-Duty Applications
An industrial gearbox offers several benefits when used in heavy-duty applications, where robust and reliable power transmission is essential:
- High Torque Handling: Industrial gearboxes are designed to handle high levels of torque, making them well-suited for heavy-duty tasks that require substantial force and power.
- Durability and Longevity: Heavy-duty gearboxes are constructed from rugged materials and designed to withstand harsh operating conditions, ensuring extended service life and reduced maintenance requirements.
- Load Distribution: Gearboxes distribute the load across multiple gears, reducing the strain on individual components and promoting even wear, which is crucial in heavy-duty applications.
- Efficient Power Transmission: Industrial gearboxes efficiently transmit power between input and output shafts, ensuring minimal power loss and maximizing overall system efficiency.
- Flexibility in Speed and Torque: Heavy-duty gearboxes offer the flexibility to adjust speed and torque by selecting appropriate gear ratios, allowing for precise control over machinery performance.
- Adaptability to Varying Conditions: Industrial gearboxes can adapt to changing load conditions, making them suitable for applications with fluctuating requirements.
- Reduced Downtime: The durability and reliability of industrial gearboxes contribute to reduced downtime and increased operational uptime, enhancing productivity.
- Customization: Gearboxes can be customized to meet specific heavy-duty application needs, ensuring optimal performance and compatibility.
Overall, industrial gearboxes play a pivotal role in heavy-duty applications by providing robust power transmission, durability, and versatility to meet the demands of challenging tasks.
editor by CX 2024-03-29
China wholesaler CZPT Helical Precision Speed Reducer Planetary Gearbox for Servo Stepper Motor Tool Industrial Automation Robotics Laser Cutting Machine GB090-10-P2 Gvb78 gearbox assembly
Product Description
TaiBang Motor Industry Group Co., Ltd.
The main products is induction motor, reversible motor, DC brush gear motor, DC brushless gear motor, CH/CV big gear motors, Planetary gear motor ,Worm gear motor etc, which used widely in various fields of manufacturing pipelining, transportation, food, medicine, printing, fabric, packing, office, apparatus, entertainment etc, and is the preferred and matched product for automatic machine.
Model Instruction
GB090-10-P2
GB | 090 | 571 | P2 |
Reducer Series Code | External Diameter | Reduction Ratio | Reducer Backlash |
GB:High Precision Square Flange Output
GBR:High Precision Right Angle Square Flange Output GE:High Precision Round Flange Output GER:High Precision Right Round Flange Output |
050:ø50mm 070:ø70mm 090:ø90mm 120:ø120mm 155:ø155mm 205:ø205mm 235:ø235mm 042:42x42mm 060:60x60mm 090:90x90mm 115:115x115mm 142:142x142mm 180:180x180mm 220:220x220mm |
571 means 1:10 | P0:High Precision Backlash
P1:Precision Backlash P2:Standard Backlash |
Main Technical Performance
Item | Number of stage | Reduction Ratio | GB042 | GB060 | GB060A | GB090 | GB090A | GB115 | GB142 | GB180 | GB220 |
Rotary Inertia | 1 | 3 | 0.03 | 0.16 | 0.61 | 3.25 | 9.21 | 28.98 | 69.61 | ||
4 | 0.03 | 0.14 | 0.48 | 2.74 | 7.54 | 23.67 | 54.37 | ||||
5 | 0.03 | 0.13 | 0.47 | 2.71 | 7.42 | 23.29 | 53.27 | ||||
6 | 0.03 | 0.13 | 0.45 | 2.65 | 7.25 | 22.75 | 51.72 | ||||
7 | 0.03 | 0.13 | 0.45 | 2.62 | 7.14 | 22.48 | 50.97 | ||||
8 | 0.03 | 0.13 | 0.44 | 2.58 | 7.07 | 22.59 | 50.84 | ||||
9 | 0.03 | 0.13 | 0.44 | 2.57 | 7.04 | 22.53 | 50.63 | ||||
10 | 0.03 | 0.13 | 0.44 | 2.57 | 7.03 | 22.51 | 50.56 | ||||
2 | 15 | 0.03 | 0.03 | 0.13 | 0.13 | 0.47 | 0.47 | 2.71 | 7.42 | 23.29 | |
20 | 0.03 | 0.03 | 0.13 | 0.13 | 0.47 | 0.47 | 2.71 | 7.42 | 23.29 | ||
25 | 0.03 | 0.03 | 0.13 | 0.13 | 0.47 | 0.47 | 2.71 | 7.42 | 23.29 | ||
30 | 0.03 | 0.03 | 0.13 | 0.13 | 0.47 | 0.47 | 2.71 | 7.42 | 23.29 | ||
35 | 0.03 | 0.03 | 0.13 | 0.13 | 0.47 | 0.47 | 2.71 | 7.42 | 23.29 | ||
40 | 0.03 | 0.03 | 0.13 | 0.13 | 0.47 | 0.47 | 2.71 | 7.42 | 23.29 | ||
45 | 0.03 | 0.03 | 0.13 | 0.13 | 0.47 | 0.47 | 2.71 | 7.42 | 23.29 | ||
50 | 0.03 | 0.03 | 0.13 | 0.13 | 0.44 | 0.44 | 2.57 | 7.03 | 22.51 | ||
60 | 0.03 | 0.03 | 0.13 | 0.13 | 0.44 | 0.44 | 2.57 | 7.03 | 22.51 | ||
70 | 0.03 | 0.03 | 0.13 | 0.13 | 0.44 | 0.44 | 2.57 | 7.03 | 22.51 | ||
80 | 0.03 | 0.03 | 0.13 | 0.13 | 0.44 | 0.44 | 2.57 | 7.03 | 22.51 | ||
90 | 0.03 | 0.03 | 0.13 | 0.13 | 0.44 | 0.44 | 2.57 | 7.03 | 22.51 | ||
100 | 0.03 | 0.03 | 0.13 | 0.13 | 0.44 | 0.44 | 2.57 | 7.03 | 22.51 |
Item | Number of stage | GB042 | GB060 | GB060A | GB90 | GB090A | GB115 | GB142 | GB180 | GB220 | |
Backlash(arcmin) | High Precision P0 | 1 | ≤1 | ≤1 | ≤1 | ≤1 | ≤1 | ≤1 | |||
2 | ≤3 | ≤3 | ≤3 | ≤3 | |||||||
Precision P1 | 1 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | |
2 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ||
Standard P2 | 1 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | |
2 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ||
Torsional Rigidity(N.M/arcmin) | 1 | 3 | 7 | 7 | 14 | 14 | 25 | 50 | 145 | 225 | |
2 | 3 | 7 | 7 | 14 | 14 | 25 | 50 | 145 | 225 | ||
Noise(dB) | 1,2 | ≤56 | ≤58 | ≤58 | ≤60 | ≤60 | ≤63 | ≤65 | ≤67 | ≤70 | |
Rated input speed(rpm) | 1,2 | 5000 | 5000 | 5000 | 4000 | 4000 | 4000 | 3000 | 3000 | 2000 | |
Max input speed(rpm) | 1,2 | 10000 | 10000 | 10000 | 8000 | 8000 | 8000 | 6000 | 6000 | 4000 |
Noise test standard:Distance 1m,no load.Measured with an input speed 3000rpm
Application: | Machinery, Agricultural Machinery |
---|---|
Function: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Reduction |
Layout: | Cycloidal |
Hardness: | Hardened Tooth Surface |
Installation: | Vertical Type |
Step: | Double-Step |
Samples: |
US$ 50/Piece
1 Piece(Min.Order) | |
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Customization: |
Factors to Consider When Selecting the Right Industrial Gearbox for an ApplicationChoosing the appropriate industrial gearbox for a specific application requires careful consideration of various factors to ensure optimal performance, reliability, and efficiency. Here are the key factors to consider:
By carefully considering these factors and consulting with gearbox experts, you can make an informed decision and choose the right industrial gearbox that meets the unique demands of your application.
Available
| Customized Request |
---|
Industrial Gearbox: Definition and Applications
An industrial gearbox is a mechanical device designed to transmit power and torque between input and output shafts while changing the speed and direction of rotation. It consists of a set of gears enclosed in a housing to protect the components and facilitate lubrication. Industrial gearboxes find wide-ranging applications across various industries:
- Manufacturing: Gearboxes are used in manufacturing processes for tasks like material handling, conveyor systems, and assembly line automation.
- Energy Generation: Wind turbines, hydroelectric plants, and thermal power plants utilize gearboxes to adapt rotational speeds and transmit power between turbines and generators.
- Construction: In construction equipment such as cranes, excavators, and concrete mixers, gearboxes play a crucial role in converting engine power into mechanical motion.
- Automotive: Vehicles require gearboxes to transfer power from engines to wheels, providing various speed options for different driving conditions.
- Agriculture: Tractors and agricultural machinery utilize gearboxes for tasks like plowing, seeding, and harvesting.
- Mining: Mining equipment, including conveyor systems and heavy machinery, rely on gearboxes to handle the demanding conditions of mineral extraction.
- Marine: Gearboxes are essential in marine applications, such as propulsion systems for ships and boats.
- Food and Beverage: Conveyors, mixers, and processing equipment in the food and beverage industry utilize gearboxes for controlled movement and processing.
- Oil and Gas: Drilling rigs, pumps, and extraction machinery in the oil and gas sector use gearboxes to handle high torque and speed requirements.
Industrial gearboxes ensure efficient power transmission and enable machinery to perform specific tasks at optimal speeds. Their versatility and reliability make them integral components in various industrial processes and equipment.
editor by CX 2023-08-23
China factory ZD High Precision Low Backlash Spur or Helical Gear Planetary Speed Gear Reducer Gearbox For Servo Motor Steeping Motor with Best Sales
Product Description
ZD High Precision Low Backlash Spur or Helical Gear Planetary Speed Gear Reducer Gearbox For Servo Steeping Motor
Product Description
Planetary gearbox is a kind of reducer with wide versatility. The inner gear adopts low carbon alloy steel carburizing quenching and grinding or nitriding process. Planetary gearbox has the characteristics of small structure size, large output torque, high speed ratio, high efficiency, safe and reliable performance, etc. The inner gear of the planetary gearbox can be divided into spur gear and helical gear. Customers can choose the right precision reducer according to the needs of the application.
Model Selection
Range Of Planetary Gearbox
Other Related Products
Click here to find what you are looking for:
Customized Product Service
Company Profile
FAQ
Q: What’re your main products?
A: We currently produce Brushed Dc Motors, Brushed Dc Gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors, Ac Motors and High Precision Planetary Gear Box etc. You can check the specifications for above motors on our website and you can email us to recommend needed motors per your specification too.
Q: How to select a suitable motor?
A:If you have motor pictures or drawings to show us, or you have detailed specs like voltage, speed, torque, motor size, working mode of the motor, needed lifetime and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.
Q: Do you have a customized service for your standard motors?
A: Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.
Q: Do you have an individual design service for motors?
A: Yes, we would like to design motors individually for our customers, but it may need some mold developing cost and design charge.
Q: What’s your lead time?
A: Generally speaking, our regular standard product will need 15-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depend on the specific orders.
Please contact us if you have detailed requests, thank you !
Shipping Cost:
Estimated freight per unit. |
To be negotiated |
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Application: | Motor, Machinery, Marine, Agricultural Machinery |
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Function: | Change Drive Torque, Speed Changing, Speed Reduction, AGV, CNC Machine, Robot |
Layout: | Planetary Gear |
Samples: |
US$ 100/Piece
1 Piece(Min.Order) | Order Sample |
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Customization: |
Available
| Customized Request |
---|
Types of Gearboxes
There are several types of gearboxes. Some are known as helical gear reducers, while others are called planetary gearboxes. The article also discusses Continuously Variable Transmission (CVT) and helical gear reducer. If you are interested in purchasing a new gearbox, make sure to read our articles on these different types. If you are confused, consider reading our articles on planetary gearboxes and helical gear reducers.
planetary gearbox
The planetary gearbox has several advantages. Its compact design and light weight allows it to transmit high torques while remaining quiet. The gears are connected to one another through a carrier, which is typically fixed and helps transmit torques to the output shaft. Its planetary structure arrangement also reduces backlash and provides high rigidity, which is important for quick start and stop cycles and rotational direction change. Depending on the design and performance desired, planetary gearboxes are categorized into three main types:
The type of planetary gears used in a given application determines the overall cost of the unit. Manufacturers offer a range of prices, and they can help you determine which gearbox is right for your needs. You should also ask a manufacturer for the cost of a planetary gearbox. By asking about price and specs, you can avoid wasting money and time on a planetary gearbox that does not perform up to its potential.
A planetary gearbox is probably installed in your new car’s automatic transmission. For more information, consult your owner’s manual or call the dealer’s service department. This type of gearbox is more complex than other types of gearboxes, so if you don’t know much about them, do an internet search for “planetary gearbox.”
The teeth of a planetary gearbox are formed by the stepping motion of two gears: the sun gear and the inner ring. The sun gear is the input, while the planetary gears rotate around the sun gear. Their ratio depends on the number of teeth and the space between the planets. If you have a 24 tooth sun gear, the planetary gears’ ratio will be -3/2. The sun gear is also attached to the axle.
Another advantage of a planetary gear system is that it can generate high torques. The load is shared among multiple planet gears. This makes the gears more resilient to damage. A planetary gearbox can be as high as 332,000 Nm, and can be used in vehicles and industrial applications requiring medium to high torque. A planetary gear system is a great alternative to a traditional transmission. So, how does it work?
helical gearbox
The main difference between the helical gearbox and the spur gear is the center distance between the teeth. The helical gearbox has a larger pitch circle than the spur gear and thus requires a radial module. In addition, the two types of gears can only be made with the same tooth-cutting tool as the spur gear. However, the helical gearbox is more efficient in terms of production costs.
The helical gearbox is a low-power consumption, compact type of gearbox that is used for a wide range of industrial applications. They are highly durable and withstand high loads with utmost efficiency. The helical gearbox can be manufactured in cast steel and iron for small and medium units. This type of gearbox is also commonly used for crushers, conveyors, coolers, and other applications that need low power.
The helical gear has many advantages over the spur gear. It produces less noise. It has less friction and is less likely to wear out. It is also quieter than spur gears. This is because multiple teeth are in mesh. Because the teeth are in mesh, the load is distributed over a larger area, resulting in a smoother transition between gears. The reduction in noise and vibration reduces the risk of damaging the gear.
The helical gear’s axial excitation force is obtained using a linearized equation of motion in the rotational direction. The damping coefficient of the equation is 0.07. The helical gear is made up of a steel shaft with a diameter of 20 mm and a 5 mm thick aluminum plate. The stiffness of the bearing is 6.84 x 107 N/m. The damping force of the plate is 2,040 kg/m2/s.
The worm gearbox has a better efficiency ratio than the helical one, but it is less efficient in low-ratio applications. In general, worm gearboxes are more efficient than helical gearboxes, although there are some exceptions to this rule. A helical gearbox is better for applications that require high torque. It may also be more economical in the long run. If you are considering a helical gearbox, consider the advantages it has over worm gearboxes.
helical gear reducer
A helical gear reducer for a machine’s gearbox is an integral component of the drive system. This unit amplifies torque and controls speed and, therefore, compliments the engine by rotating slower than the engine’s input shaft. A helical gear reducer is a compact gearbox component that is used in industrial applications. A variety of sizes is available to suit various machine configurations. The following sections will discuss some of the different types available.
Designed by experts and engineers, a helical gear reducer is a surprisingly small and light gear that satisfies the needs of many machine applications. It features a large transmission torque, a low starting and running speed, and a fine classification of transmission ratios. A helical gear reducer is lightweight and easily connected to other gears, and it features a high technical content.
In order to avoid errors and poor performance, regular maintenance is a must. The proper lubrication of the gear reducer can minimize failures, errors, and poor performance. Every gear reducer manufacturer sells a suitable lubricant, which must match the properties of the machine’s drive mechanism. It is also advisable to check the lubrication regularly to avoid any deterioration of the unit’s performance.
While the worm gearbox may be better for applications where torque is high, the helical gear reducer offers greater efficiency at lower cost. Although worm gearboxes may be cheaper initially, they are less effective at higher ratios. Even if the worm gear is more expensive to buy, it still offers 94% efficiency, which makes it more cost-effective. There are some significant advantages to both types of gearboxes.
The main advantage of a helical gear reducer over a spur gear is its smoother operation. Unlike spur gears, which have teeth that are straight, helical gears have angled teeth that gradually engage with each other. This helps ensure that the gear does not grind or make excessive noise when it turns. Additionally, they are less commonly used in automation and precision machinery. They are often used in industrial applications.
Continuously variable transmission
A Continuously Variable Transmission (CVT) is an automatic transmission that can run through a vast number of gears. Unlike a standard automatic transmission, it can run at any speed, even at a low rev. The CVT is also capable of running at infinitely low gears. Its basic function is to provide different torque ratios to the engine. In addition to delivering power, CVTs have other benefits.
One of the major advantages of a CVT is its simplicity. Its simplicity translates into fewer moving parts, which means less maintenance. The CVT’s simplicity also means that it can handle a wide variety of different types of road conditions and driving styles. In addition to being a great alternative to a traditional automatic transmission, CVTs can be used on many other types of vehicles, including tractors, snowmobiles, motor scooters, and power tools.
A CVT is much smoother than a conventional automatic transmission. It never has to hunt for a gear. It also responds well to throttle inputs and speed changes. Both of these technologies are available on many modern vehicles, including the Nissan Rogue and Mazda CX-5. It’s important to note that each of these transmissions has its pros and cons. So, if you’re looking for a car with a CVT, make sure to read the reviews. They’ll help you decide which transmission is right for you.
Another advantage of a CVT is its fuel efficiency. Many cars now feature CVTs, and they’re becoming increasingly popular with automakers. In addition to fuel efficiency, most cars with CVTs also have a smoother ride. There’s no more sudden downshifts or gear hunting. This makes driving a lot easier. And, the added benefits of smoother driving make CVTs the ideal choice for many drivers.
Although a CVT is more common among Japanese car manufacturers, you’ll find CVTs on European car models as well. The Mercedes-Benz A-Class, B-Class, and Megane are some examples of vehicles that use this technology. Before making a decision, consider the reliability of the model in question. Consumer Reports is a good resource for this. It also offers a history of use and reliability for every type of car, including the Honda Accord.
editor by CX 2023-07-07
China Good quality Angle Gearbox 90degree Hollow Shaft High-Quality Efficiency Industries Manufacturers Gear Drives Compact Reducer Low Backlash Helical Spiral Bevel Angle Gearbox bevel gearbox
Product Description
Angle Gearbox 90Degree Hollow Shaft High-Quality Efficiency Industries Manufacturers Gear Drives Compact Reducer Low Backlash Helical Spiral Bevel Angle Gearbox
High-Quality Right Angle Gear Drives are designed for efficiency, quiet operation, and long service life. CZPT offers a broad selection of Right Angle Gear Drives in various configurations, materials, operating speeds, and multiple ratios. Standard catalog items include precision and commercial quality gear drives offered in both inch and metric sizes. For modifications or custom designs call and speak to a CZPT applications engineer.
Our offering includes, but is not limited to the following:
Miniature sized Right Angle Gear Drives, 1 inch square, are perfect for compact designs that require low backlash and input speeds up to 2000 rpm.
When weight is an issue, get Right Angle Bevel Gear Drives that feature a lightweight housing of PTMT Polyester 30% glass filled, precision ground stainless steel shafts, sintered bronze bearings and molded nylon gears.
Right Angle Worm Gear Drives accommodate input speeds up to 2000 rpm and are available in gear ratios: 5:1, 10:1 and 20:1.
Right Angle and Dual Helical Gear Drives are offered in 2 models, light-duty, rated speeds up to 600 rpm and heavy duty, rated speeds up to 1725 rpm.
Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car |
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Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
Layout: | Coaxial |
Hardness: | Hardened Tooth Surface |
Installation: | Horizontal Type |
Step: | Three-Step |
Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
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What Is a Gearbox?
There are several factors to consider when choosing a gearbox. Backlash, for example, is a consideration, as it is the angle at which the output shaft can rotate without the input shaft moving. While this isn’t necessary in applications without load reversals, it is important for precision applications involving load reversals. Examples of these applications include automation and robotics. If backlash is a concern, you may want to look at other factors, such as the number of teeth in each gear.
Function of a gearbox
A gearbox is a mechanical unit that consists of a chain or set of gears. The gears are mounted on a shaft and are supported by rolling element bearings. These devices alter the speed or torque of the machine they are used in. Gearboxes can be used for a wide variety of applications. Here are some examples of how gearboxes function. Read on to discover more about the gears that make up a gearbox.
Regardless of the type of transmission, most gearboxes are equipped with a secondary gear and a primary one. While the gear ratios are the same for both the primary and secondary transmission, the gearboxes may differ in size and efficiency. High-performance racing cars typically employ a gearbox with two green and one blue gear. Gearboxes are often mounted in the front or rear of the engine.
The primary function of a gearbox is to transfer torque from one shaft to another. The ratio of the driving gear’s teeth to the receiving member determines how much torque is transmitted. A large gear ratio will cause the main shaft to revolve at a slower speed and have a high torque compared to its counter shaft. Conversely, a low gear ratio will allow the vehicle to turn at a lower speed and produce a lower torque.
A conventional gearbox has input and output gears. The countershaft is connected to a universal shaft. The input and output gears are arranged to match the speed and torque of each other. The gear ratio determines how fast a car can go and how much torque it can generate. Most conventional transmissions use four gear ratios, with one reverse gear. Some have two shafts and three inputs. However, if the gear ratios are high, the engine will experience a loss of torque.
In the study of gearbox performance, a large amount of data has been collected. A highly ambitious segmentation process has yielded nearly 20,000 feature vectors. These results are the most detailed and comprehensive of all the available data. This research has a dual curse – the first is the large volume of data collected for the purpose of characterization, while the second is the high dimensionality. The latter is a complication that arises when the experimental gearbox is not designed to perform well.
Bzvacklash
The main function of a gearhead is to multiply a moment of force and create a mechanical advantage. However, backlash can cause a variety of issues for the system, including impaired positioning accuracy and lowered overall performance. A zero backlash gearbox can eliminate motion losses caused by backlash and improve overall system performance. Here are some common problems associated with backlash in gearheads and how to fix them. After you understand how to fix gearbox backlash, you’ll be able to design a machine that meets your requirements.
To reduce gearbox backlash, many designers try to decrease the center distance of the gears. This eliminates space for lubrication and promotes excessive tooth mesh, which leads to premature mesh failure. To minimize gearbox backlash, a gear manufacturer may separate the two parts of the gear and adjust the mesh center distance between them. To do this, rotate one gear with respect to the fixed gear, while adjusting the other gear’s effective tooth thickness.
Several manufacturing processes may introduce errors, and reducing tooth thickness will minimize this error. Gears with bevel teeth are a prime example of this. This type of gear features a small number of teeth in comparison to its mating gear. In addition to reducing tooth thickness, bevel gears also reduce backlash. While bevel gears have fewer teeth than their mating gear, all of their backlash allowance is applied to the larger gear.
A gear’s backlash can affect the efficiency of a gearbox. In an ideal gear, the backlash is zero. But if there is too much, backlash can cause damage to the gears and cause it to malfunction. Therefore, the goal of gearbox backlash is to minimize this problem. However, this may require the use of a micrometer. To determine how much gearbox backlash you need, you can use a dial gauge or feeler gauge.
If you’ve been looking for a way to reduce backlash, a gearbox’s backlash may be the answer. However, backlash is not a revolt against the manufacturer. It is an error in motion that occurs naturally in gear systems that change direction. If it is left unaccounted for, it can lead to major gear degradation and even compromise the entire system. In this article, we’ll explain how backlash affects gears and how it affects the performance of a gearbox.
Design
The design of gearboxes consists of a variety of factors, including the type of material used, power requirements, speed and reduction ratio, and the application for which the unit is intended. The process of designing a gearbox usually begins with a description of the machine or gearbox and its intended use. Other key parameters to consider during gearbox design include the size and weight of the gear, its overall gear ratio and number of reductions, as well as the lubrication methods used.
During the design process, the customer and supplier will participate in various design reviews. These include concept or initial design review, manufacturing design validation, critical design review, and final design review. The customer may also initiate the process by initiating a DFMEA. After receiving the initial design approval, the design will go through several iterations before the finalized design is frozen. In some cases, the customer will require a DFMEA of the gearbox.
The speed increaser gearboxes also require special design considerations. These gearboxes typically operate at high speeds, causing problems with gear dynamics. Furthermore, the high speeds of the unit increase frictional and drag forces. A proper design of this component should minimize the effect of these forces. To solve these problems, a gearbox should incorporate a brake system. In some cases, an external force may also increase frictional forces.
Various types of gear arrangements are used in gearboxes. The design of the teeth of the gears plays a significant role in defining the type of gear arrangement in the gearbox. Spur gear is an example of a gear arrangement, which has teeth that run parallel to the axis of rotation. These gears offer high gear ratios and are often used in multiple stages. So, it is possible to create a gearbox that meets the needs of your application.
The design of gearboxes is the most complex process in the engineering process. These complex devices are made of multiple types of gears and are mounted on shafts. They are supported by rolling element bearings and are used for a variety of applications. In general, a gearbox is used to reduce speed and torque and change direction. Gearboxes are commonly used in motor vehicles, but can also be found in pedal bicycles and fixed machines.
Manufacturers
There are several major segments in the gearbox market, including industrial, mining, and automotive. Gearbox manufacturers are required to understand the application and user industries to design a gearbox that meets their specific requirements. Basic knowledge of metallurgy is necessary. Multinational companies also provide gearbox solutions for the power generation industry, shipping industry, and automotive industries. To make their products more competitive, they need to focus on product innovation, geographical expansion, and customer retention.
The CZPT Group started as a small company in 1976. Since then, it has become a global reference in mechanical transmissions. Its production range includes gears, reduction gearboxes, and geared motors. The company was the first in Italy to achieve ISO certification, and it continues to grow into one of the world’s leading manufacturers of production gearboxes. As the industry evolves, CZPT focuses on research and development to create better products.
The agriculture industry uses gearboxes to implement a variety of processes. They are used in tractors, pumps, and agricultural machinery. The automotive industry uses gears in automobiles, but they are also found in mining and tea processing machinery. Industrial gearboxes also play an important role in feed and speed drives. The gearbox industry has a diverse portfolio of manufacturers and suppliers. Here are some examples of gearboxes:
Gearboxes are complex pieces of equipment. They must be used properly to optimize efficiency and extend their lifespan. Manufacturers employ advanced technology and strict quality control processes to ensure their products meet the highest standards. In addition to manufacturing precision and reliability, gearbox manufacturers ensure that their products are safe for use in the production of industrial machinery. They are also used in office machines and medical equipment. However, the automotive gearbox market is becoming increasingly competitive.
editor by CX 2023-05-25
China Energy Saving Tkm Series Helical Hypoid Gear Speed Reducer Transmission Gearbox gearbox adjustment
Product Description
It exchange TNRV sequence, can improve ten~forty% efficiency!
Higher efficiency & vitality-preserving
The hypoid gear has low friction, efficiency is as high as ninety two%, in contrast with the worm gearbox, the efficiency improved about 10%-forty%.
High toughness &prolonged existence
The hypoid equipment manufactured of high top quality alloy, taken care of by sarface hardening, and developed by high-precision grinding machine, the output torque, gaer strength and lifestyle are significantly better than worm gearbox.
Deft layout
Deft design, compact composition and tiny in measurement.
Extensively use
Modular and multistructure can meet up with the requires of different conditions.
The mounting dimension of TKM collection are compatible with TNRV collection worm gearbox.
TKM Variety | TKM28 | TKM38 | TKM48 | TKM58 | TKB38 | TKB48 | TKB58 |
Worm Gearbox Kind | TNRV050 | TNRV063 | TNRV075 | TNRV090 | W63 | W75 | W86 |
Production Line :
Tests Area
Certificates :
Packing & Logistics
Firm See :
Exhibition :
Application: | Motor, Machinery, Marine, Agricultural Machinery |
---|---|
Function: | Speed Changing, Speed Reduction |
Layout: | Coaxial |
Hardness: | Hardened Tooth Surface |
Installation: | Horizontal Type |
Step: | Double-Step |
Customization: |
Available
| Customized Request |
---|
What Is a Gearbox?
There are several factors to consider when choosing a gearbox. Backlash, for example, is a consideration, as it is the angle at which the output shaft can rotate without the input shaft moving. While this isn’t necessary in applications without load reversals, it is important for precision applications involving load reversals. Examples of these applications include automation and robotics. If backlash is a concern, you may want to look at other factors, such as the number of teeth in each gear.
Function of a gearbox
A gearbox is a mechanical unit that consists of a chain or set of gears. The gears are mounted on a shaft and are supported by rolling element bearings. These devices alter the speed or torque of the machine they are used in. Gearboxes can be used for a wide variety of applications. Here are some examples of how gearboxes function. Read on to discover more about the gears that make up a gearbox.
Regardless of the type of transmission, most gearboxes are equipped with a secondary gear and a primary one. While the gear ratios are the same for both the primary and secondary transmission, the gearboxes may differ in size and efficiency. High-performance racing cars typically employ a gearbox with two green and one blue gear. Gearboxes are often mounted in the front or rear of the engine.
The primary function of a gearbox is to transfer torque from one shaft to another. The ratio of the driving gear’s teeth to the receiving member determines how much torque is transmitted. A large gear ratio will cause the main shaft to revolve at a slower speed and have a high torque compared to its counter shaft. Conversely, a low gear ratio will allow the vehicle to turn at a lower speed and produce a lower torque.
A conventional gearbox has input and output gears. The countershaft is connected to a universal shaft. The input and output gears are arranged to match the speed and torque of each other. The gear ratio determines how fast a car can go and how much torque it can generate. Most conventional transmissions use four gear ratios, with one reverse gear. Some have two shafts and three inputs. However, if the gear ratios are high, the engine will experience a loss of torque.
In the study of gearbox performance, a large amount of data has been collected. A highly ambitious segmentation process has yielded nearly 20,000 feature vectors. These results are the most detailed and comprehensive of all the available data. This research has a dual curse – the first is the large volume of data collected for the purpose of characterization, while the second is the high dimensionality. The latter is a complication that arises when the experimental gearbox is not designed to perform well.
Bzvacklash
The main function of a gearhead is to multiply a moment of force and create a mechanical advantage. However, backlash can cause a variety of issues for the system, including impaired positioning accuracy and lowered overall performance. A zero backlash gearbox can eliminate motion losses caused by backlash and improve overall system performance. Here are some common problems associated with backlash in gearheads and how to fix them. After you understand how to fix gearbox backlash, you’ll be able to design a machine that meets your requirements.
To reduce gearbox backlash, many designers try to decrease the center distance of the gears. This eliminates space for lubrication and promotes excessive tooth mesh, which leads to premature mesh failure. To minimize gearbox backlash, a gear manufacturer may separate the two parts of the gear and adjust the mesh center distance between them. To do this, rotate one gear with respect to the fixed gear, while adjusting the other gear’s effective tooth thickness.
Several manufacturing processes may introduce errors, and reducing tooth thickness will minimize this error. Gears with bevel teeth are a prime example of this. This type of gear features a small number of teeth in comparison to its mating gear. In addition to reducing tooth thickness, bevel gears also reduce backlash. While bevel gears have fewer teeth than their mating gear, all of their backlash allowance is applied to the larger gear.
A gear’s backlash can affect the efficiency of a gearbox. In an ideal gear, the backlash is zero. But if there is too much, backlash can cause damage to the gears and cause it to malfunction. Therefore, the goal of gearbox backlash is to minimize this problem. However, this may require the use of a micrometer. To determine how much gearbox backlash you need, you can use a dial gauge or feeler gauge.
If you’ve been looking for a way to reduce backlash, a gearbox’s backlash may be the answer. However, backlash is not a revolt against the manufacturer. It is an error in motion that occurs naturally in gear systems that change direction. If it is left unaccounted for, it can lead to major gear degradation and even compromise the entire system. In this article, we’ll explain how backlash affects gears and how it affects the performance of a gearbox.
Design
The design of gearboxes consists of a variety of factors, including the type of material used, power requirements, speed and reduction ratio, and the application for which the unit is intended. The process of designing a gearbox usually begins with a description of the machine or gearbox and its intended use. Other key parameters to consider during gearbox design include the size and weight of the gear, its overall gear ratio and number of reductions, as well as the lubrication methods used.
During the design process, the customer and supplier will participate in various design reviews. These include concept or initial design review, manufacturing design validation, critical design review, and final design review. The customer may also initiate the process by initiating a DFMEA. After receiving the initial design approval, the design will go through several iterations before the finalized design is frozen. In some cases, the customer will require a DFMEA of the gearbox.
The speed increaser gearboxes also require special design considerations. These gearboxes typically operate at high speeds, causing problems with gear dynamics. Furthermore, the high speeds of the unit increase frictional and drag forces. A proper design of this component should minimize the effect of these forces. To solve these problems, a gearbox should incorporate a brake system. In some cases, an external force may also increase frictional forces.
Various types of gear arrangements are used in gearboxes. The design of the teeth of the gears plays a significant role in defining the type of gear arrangement in the gearbox. Spur gear is an example of a gear arrangement, which has teeth that run parallel to the axis of rotation. These gears offer high gear ratios and are often used in multiple stages. So, it is possible to create a gearbox that meets the needs of your application.
The design of gearboxes is the most complex process in the engineering process. These complex devices are made of multiple types of gears and are mounted on shafts. They are supported by rolling element bearings and are used for a variety of applications. In general, a gearbox is used to reduce speed and torque and change direction. Gearboxes are commonly used in motor vehicles, but can also be found in pedal bicycles and fixed machines.
Manufacturers
There are several major segments in the gearbox market, including industrial, mining, and automotive. Gearbox manufacturers are required to understand the application and user industries to design a gearbox that meets their specific requirements. Basic knowledge of metallurgy is necessary. Multinational companies also provide gearbox solutions for the power generation industry, shipping industry, and automotive industries. To make their products more competitive, they need to focus on product innovation, geographical expansion, and customer retention.
The CZPT Group started as a small company in 1976. Since then, it has become a global reference in mechanical transmissions. Its production range includes gears, reduction gearboxes, and geared motors. The company was the first in Italy to achieve ISO certification, and it continues to grow into one of the world’s leading manufacturers of production gearboxes. As the industry evolves, CZPT focuses on research and development to create better products.
The agriculture industry uses gearboxes to implement a variety of processes. They are used in tractors, pumps, and agricultural machinery. The automotive industry uses gears in automobiles, but they are also found in mining and tea processing machinery. Industrial gearboxes also play an important role in feed and speed drives. The gearbox industry has a diverse portfolio of manufacturers and suppliers. Here are some examples of gearboxes:
Gearboxes are complex pieces of equipment. They must be used properly to optimize efficiency and extend their lifespan. Manufacturers employ advanced technology and strict quality control processes to ensure their products meet the highest standards. In addition to manufacturing precision and reliability, gearbox manufacturers ensure that their products are safe for use in the production of industrial machinery. They are also used in office machines and medical equipment. However, the automotive gearbox market is becoming increasingly competitive.
editor by CX 2023-04-18
China RF Series Helical Gear Hard Face Reducer New National Standard Variable Frequency Brake Low Noise Reduction Gear Box differential gearbox
Solution Description
About Us
one.We manufacture and market HB,XB,P, F, S,K,R series pace retarders and transmissions. 2.A selection of types are accessible. You are welcome to inquire.
three.We provide certifications:CO/PVOC/ FERI/SUNCAP/ISO 9001:2008
four.OEM provider :emblem,lable ,manual ,and packages
Solution Description
FC Parallel Shaft Helical Gearmotor
one. FC series parallel shaft helical gearmotor is dependent on the design and style of parallel shaft framework , which have a center distance between enter and output shaft.
2. Compact design, constant working, large transmission performance, robust carrying potential.
3. The materials of gears is 20CrMnTi alloy metal and the hardness can reach to HRC58°~ 62° soon after tempering, cementiting, quenching and so on. warmth treatment method. All the gears are processed by precise grinding and the precision can reach to quality 6~5.
4. The merchandise have been primarily used in cranes, conveyors, ceramic machinery, and so forth.
Sort and specification: FC37~FC157
Solution Parameters
Organization Profile
FAQ
1. How to pick a gearbox which meets our requirement?
You can refer to our catalogue to pick the gearbox or we can assist to select when you offer
the technical data of needed output torque, output pace and motor parameter and so forth.
2. What data shall we give prior to placing a purchase get?
a) Variety of the gearbox, ratio, enter and output kind, input flange, mounting placement, and motor informationetc.
b) Housing color.
c) Obtain amount.
d) Other special demands.
3. What industries are your gearboxes becoming employed?
Our gearboxes are commonly used in the areas of textile, foods processing, beverage, chemical sector,
escalator,automated storage products, metallurgy, tabacco, environmental safety, logistics and etc.
four. Do you sell motors?
We have secure motor suppliers who have been coperating with us for a lengthy-time. They can give motors
with high quality.
Application: | Machinery, Car, Lifting Equipment |
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Hardness: | Hardened Tooth Surface |
Installation: | Horizontal Type |
Layout: | Expansion |
Gear Shape: | Cylindrical Gear |
Step: | Four-Step |
###
Samples: |
US$ 200/Piece
1 Piece(Min.Order) |
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###
Customization: |
Available
|
---|
Application: | Machinery, Car, Lifting Equipment |
---|---|
Hardness: | Hardened Tooth Surface |
Installation: | Horizontal Type |
Layout: | Expansion |
Gear Shape: | Cylindrical Gear |
Step: | Four-Step |
###
Samples: |
US$ 200/Piece
1 Piece(Min.Order) |
---|
###
Customization: |
Available
|
---|
Choosing a Gearbox For Your Application
The gearbox is an essential part of bicycles. It is used for several purposes, including speed and force. A gearbox is used to achieve one or both of these goals, but there is always a trade-off. Increasing speed increases wheel speed and forces on the wheels. Similarly, increasing pedal force increases the force on the wheels. This makes it easier for cyclists to accelerate their bicycles. However, this compromise makes the gearbox less efficient than an ideal one.
Dimensions
Gearboxes come in different sizes, so the size of your unit depends on the number of stages. Using a chart to determine how many stages are required will help you determine the dimensions of your unit. The ratios of individual stages are normally greater at the top and get smaller as you get closer to the last reduction. This information is important when choosing the right gearbox for your application. However, the dimensions of your gearbox do not have to be exact. Some manufacturers have guides that outline the required dimensions.
The service factor of a gearbox is a combination of the required reliability, the actual service condition, and the load that the gearbox will endure. It can range from 1.0 to 1.4. If the service factor of a gearbox is 1.0, it means that the unit has just enough capacity to meet your needs, but any extra requirements could cause the unit to fail or overheat. However, service factors of 1.4 are generally sufficient for most industrial applications, since they indicate that a gearbox can withstand 1.4 times its application requirement.
Different sizes also have different shapes. Some types are concentric, while others are parallel or at a right angle. The fourth type of gearbox is called shaft mount and is used when mounting the gearbox by foot is impossible. We will discuss the different mounting positions later. In the meantime, keep these dimensions in mind when choosing a gearbox for your application. If you have space constraints, a concentric gearbox is usually your best option.
Construction
The design and construction of a gearbox entails the integration of various components into a single structure. The components of a gearbox must have sufficient rigidity and adequate vibration damping properties. The design guidelines note the approximate values for the components and recommend the production method. Empirical formulas were used to determine the dimensions of the various components. It was found that these methods can simplify the design process. These methods are also used to calculate the angular and axial displacements of the components of the gearbox.
In this project, we used a 3D modeling software called SOLIDWORKS to create a 3-D model of a gear reducer. We used this software to simulate the structure of the gearbox, and it has powerful design automation tools. Although the gear reducer and housing are separate parts, we model them as a single body. To save time, we also removed the auxiliary elements, such as oil inlets and oil level indicators, from the 3D model.
Our method is based on parameter-optimized deep neural networks (DBNs). This model has both supervised and unsupervised learning capabilities, allowing it to be self-adaptive. This method is superior to traditional methods, which have poor self-adaptive feature extraction and shallow network generalization. Our algorithm is able to recognize faults in different states of the gearbox using its vibration signal. We have tested our model on two gearboxes.
With the help of advanced material science technologies, we can now manufacture the housing for the gearbox using high-quality steel and aluminium alloys. In addition, advanced telematics systems have increased the response time of manufacturers. These technologies are expected to create tremendous opportunities in the coming years and fuel the growth of the gearbox housing market. There are many different ways to construct a gearbox, and these techniques are highly customizable. In this study, we will consider the design and construction of various gearbox types, as well as their components.
Working
A gearbox is a mechanical device that transmits power from one gear to another. The different types of gears are called planetary gears and are used in a variety of applications. Depending on the type of gearbox, it may be concentric, parallel, or at a right angle. The fourth type of gearbox is a shaft mount. The shaft mount type is used in applications that cannot be mounted by foot. The various mounting positions will be discussed later.
Many design guidelines recommend a service factor of 1.0, which needs to be adjusted based on actual service conditions. This factor is the combined measure of external load, required reliability, and overall gearbox life. In general, published service factors are the minimum requirements for a particular application, but a higher value is necessary for severe loading. This calculation is also recommended for high-speed gearboxes. However, the service factor should not be a sole determining factor in the selection process.
The second gear of a pair of gears has more teeth than the first gear. It also turns slower, but with greater torque. The second gear always turns in the opposite direction. The animation demonstrates this change in direction. A gearbox can also have more than one pair of gears, and a first gear may be used for the reverse. When a gear is shifted from one position to another, the second gear is engaged and the first gear is engaged again.
Another term used to describe a gearbox is “gear box.” This term is an interchangeable term for different mechanical units containing gears. Gearboxes are commonly used to alter speed and torque in various applications. Hence, understanding the gearbox and its parts is essential to maintaining your car’s performance. If you want to extend the life of your vehicle, be sure to check the gearbox’s efficiency. The better its functioning, the less likely it is to fail.
Advantages
Automatic transmission boxes are almost identical to mechanical transmission boxes, but they also have an electronic component that determines the comfort of the driver. Automatic transmission boxes use special blocks to manage shifts effectively and take into account information from other systems, as well as the driver’s input. This ensures accuracy and positioning. The following are a few gearbox advantages:
A gearbox creates a small amount of drag when pedaling, but this drag is offset by the increased effort to climb. The external derailleur system is more efficient when adjusted for friction, but it does not create as little drag in dry conditions. The internal gearbox allows engineers to tune the shifting system to minimize braking issues, pedal kickback, and chain growth. As a result, an internal gearbox is a great choice for bikes with high-performance components.
Helical gearboxes offer some advantages, including a low noise level and lower vibration. They are also highly durable and reliable. They can be extended in modular fashion, which makes them more expensive. Gearboxes are best for applications involving heavy loads. Alternatively, you can opt for a gearbox with multiple teeth. A helical gearbox is more durable and robust, but it is also more expensive. However, the benefits far outweigh the disadvantages.
A gearbox with a manual transmission is often more energy-efficient than one with an automatic transmission. Moreover, these cars typically have lower fuel consumption and higher emissions than their automatic counterparts. In addition, the driver does not have to worry about the brakes wearing out quickly. Another advantage of a manual transmission is its affordability. A manual transmission is often available at a lower cost than its automatic counterpart, and repairs and interventions are easier and less costly. And if you have a mechanical problem with the gearbox, you can control the fuel consumption of your vehicle with appropriate driving habits.
Application
While choosing a gearbox for a specific application, the customer should consider the load on the output shaft. High impact loads will wear out gear teeth and shaft bearings, requiring higher service factors. Other factors to consider are the size and style of the output shaft and the environment. Detailed information on these factors will help the customer choose the best gearbox. Several sizing programs are available to determine the most appropriate gearbox for a specific application.
The sizing of a gearbox depends on its input speed, torque, and the motor shaft diameter. The input speed must not exceed the required gearbox’s rating, as high speeds can cause premature seal wear. A low-backlash gearbox may be sufficient for a particular application. Using an output mechanism of the correct size may help increase the input speed. However, this is not recommended for all applications. To choose the right gearbox, check the manufacturer’s warranty and contact customer service representatives.
Different gearboxes have different strengths and weaknesses. A standard gearbox should be durable and flexible, but it must also be able to transfer torque efficiently. There are various types of gears, including open gearing, helical gears, and spur gears. Some of the types of gears can be used to power large industrial machines. For example, the most popular type of gearbox is the planetary drive gearbox. These are used in material handling equipment, conveyor systems, power plants, plastics, and mining. Gearboxes can be used for high-speed applications, such as conveyors, crushers, and moving monorail systems.
Service factors determine the life of a gearbox. Often, manufacturers recommend a service factor of 1.0. However, the actual value may be higher or lower than that. It is often useful to consider the service factor when choosing a gearbox for a particular application. A service factor of 1.4 means that the gearbox can handle 1.4 times the load required. For example, a 1,000-inch-pound gearbox would need a 1,400-inch-pound gearbox. Service factors can be adjusted to suit different applications and conditions.
editor by czh 2023-02-03